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Electroplated cutter
Manufactured by electroplating diamond / CBN grits on steel body to form a single layer. Provide high cutting efficiency for nonferrous matal, hardened steel, FRP composite materials. Also ideal for cutting marble and granite
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Including electroplated hole drills, grinding wheels, millennium bits, diamond rods and diamond rings. Ideal for grinding and shaping of hard and brittle materials such as gems.
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Electro-plating is a process whereby the superabrasive grains are held in place by a nickel matrix which is deposited electro-chemically onto a metal substrate body. Generally speaking, such tools are single layer tools. The grains are classified in size according to FEPA or ANSI standards.
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ABI's Resin Fiber Discs are made of premium aluminum oxide grains bonded with resin. These discs provide an aggressive finish on all metals. They are the best choice for heavy stock removal and blending applications of all ferrous and non-ferrous metals. Removing and blending weldments are their most common use.
Characteristics:
- Heat resistant
- Fast cutting
- Non-loading
- Durable
- Also available with quick-change option
Applications:
- Weld grinding
- Surface Preparation
- Blending
- Cleaning
- Deburring
Tools:
- Right Angle Grinder
- Portable Grinder
- Power Tools
- Hand tools
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Resin fiber discs
Long life, high stock removal for use on metals and welds.
Description and Application :
-A premium quality grain designed for long life, high stock removal and cool cutting action.
T-he sharp, heat-treated grain electrostatically coated to a heavy duty vulcanized fibre backing with heat resistant phenolic resins. Fast, cool cutting performance.
-Applications include weld grinding, blending, finishing, deburring and high production work. Also for automotive industry, plastics, ferrous metals, paint, body fillers and fiberglass.
Resin Fiber discs are available in various grains:
A/O - for cutting, debburing and finishing on metals, welds and car body repair. grits: 16-120
Z/A - for high speed steel, stainless steel and hard steel. Rough grinding to finishing. grits: 16-120.
S/C - for non-ferrous materials, fiberglass, stone and masonry. grits: 16-400.
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Fiber Discs Aluminium Oxide
DESCRIPTION :
fibre disc Aluminium Oxide GRIT No : P16 ~ P120
FEATURES:
-Heat tread Aluminium Oxide grain
- Vulcanized fibre backing
- Resin on Resin bond
BENEFITS:
- Strength
- High stock removal cool cutting
- Resists to heat & moisture
- Long lifetime
APPLICATIONS
- Stripping paint on metal & woods
- Grinding
- Polishing
-Fiber glass
- Stainless Steel
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This disc will give you longer life with excellent finishing and conformability capabilities. The new, looped backing reinforces the discs and makes attachment very easy. Superior finishes on solid surface, painted panels metal and other substrates.
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KLINGSPOR fibre discs are excellently suited for rough grinding work, de-rusting metal parts, de-burring and working on welded seams.
- Quality and performance
- Low clogging rate
- Above-average long service life
- Uniform scratch pattern
- Cool grinding
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ABI's Flap Discs are created by overlapping coated abrasive flaps and adhering them firmly to a back-up plate. This design provides a cooler running, longer lasting disc. And because new layers of abrasive are constantly being exposed, a very consistent finish is provided during the life of the disc. These discs are specifically recommended for high stock removal on stainless steel, carbon steel, aluminum, and most alloys. They offer many times the life of conventional resin fiber discs.
Characteristics:
- Cool running
- Fast cutting
- Non-loading
- Durable
- Consistent finish
- Long Lasting Zirconium
- Also available with threaded center
Applications:
- Weld grinding
- Surface Preparation
- Blending
- Cleaning
- Deburring
Tools:
- Right Angle Grinder
- Portable Grinder
- Power Tools
- Hand tools
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Flap discs
Flap Discs are used for:
Intermediate and finishing of welds.
Deburring, rust removal and snagging.
Suitable for almost all ferrous & non-ferrous materials
Excellent for surface finishing
Flap Disc specifications:
A/O Flap Discs - Coated with Aluminium Oxide.
Z/A Flap Discs - Coated with Zirconia Alumina.
S/C Flap Discs - Coated with Silicon Carbide.
CGW Flap discs specification and uses:
A/O - Alloy steel and low-alloy steel
Z/A - High-alloy, stainless and heat treated steel. High tensile non ferrous metals
S/C - Marble, Stone, Glass & non Ferrous metals
CGW Flap Discs sizes:
100mm X 16mm (4" x 5/8")
115mm X 22mm (4-1/2" x 7/8")
125mm X 22mm (5" x 7/8")
150mm X 22mm (6" x 7/8")
180mm X 22mm (7" x 7/8")
CGW Types of Flap Discs:
T-27 - Used when working on flat grinding surfaces. Most efficient when used at a 0-15 degree angle.
T-29 - Conical type has an angle excellent for contour and edge work. Best at more dramatic angle of 15 to 25 degrees.
The types are available in 2 densities: Regular and XL.
The XL has approximatly 60% more material then the regular
Z/A - Zirconia Alumina coated, for high alloyed steel, stainless steel and heat-treated steel.
Used for blending and finishing in one operation, CGW flap discs replace the traditional T-27 depressed centre discs and fibre discs. Suitable for:
Grinding and finishing of welds
Decurring, rust removal and snagging
Excellent for surface finishing
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Carborundum coated abrasive flap discs are engineered for light stock removal, blending and finishing all in one application. Using a right angle grinder, they grind like a depressed center wheel and finish like a fibre disc – helping you reduce process time and lower your total grinding costs, and without the need for any special tools. Ideal for metal grinding and polishing, especially for weld bead grinding on fine carbon and stainless steel.
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PSA Discs And Rolls E-weight Silicon Carbide / Waterproof Abrasive Paper
(Black Colour)
DESCRIPTION :
PSA (Self adhesive) E -wt Silicon Carbide in disc GRIT No : P60 ~ P800
FEATURES: Silicon Carbide Grain
- C & D -wt. High quality paper
- Resin on Resin bond
- High quality oil bond paper
BENEFITS: Sharp cut
- Very fine finish
- Resists heat w/ great grain adheshion
-Long lifetime resists all moisture
- High strength paper
APPLICATIONS
- For Wet & Dry sanding
- Lacquers & Paint
- Body filler
- Glass
-Metal
- Plastic
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The performance of the KLINGSPOR abrasive mop disc, with its fan-shaped radial arrangement of the grinding flaps, far exceeds that of other abrasive products.
- even surface finish over tool's full service life
- high stock removal efficiency per unit of time
- long service life
- low set-up time
- smooth running characteristics
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POLIFAN® Flap Discs combine the 2-step process of rough grinding with a hard wheel and finishing with a fiber disc. One-step POLIFAN® Flap discs are aggressive, and capable of extremely high removal rates. They grind quietly and comfortably for enhanced user comfort. They leave a superior surface finish, and can save you time and money.
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ABI's Flap Wheels are manufactured from strips of high quality aluminum oxide material closely packed and radially bonded to a metal center. AbI's flap wheels are more durable and provide a longer and cooler cutting action than is possible using conventional discs. Recommended for cleaning, deburring, blending, and polish grinding on stainless steel, aluminum, plastic, and wood.
Characteristics:
- Cool running
- Fast cutting
- Non-loading
- Durable
- Also available with threaded center
Applications:
- Weld grinding
- Surface Preparation
- Blending
- Cleaning
- Deburring
Tools:
- Portable Grinder
- Right Angle Grinder
- Automatic Equipment
- Robotics
- Power Tools
- Hand tools
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Type B 1
HT-Abrasive-Flap-Wheel with plastic center
Abrasive flaps on a solid resin center, which mounts directly onto machine shafts. Centers with recesses can be supplied on request. The flexibility of the abrasive flap wheel allows unexperienced operators to obtain optimal grinding results.
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Designed to deliver a consistent finish with a uniform rate of cut, Carborundum flap wheels wear away, continually exposing fresh abrasive. Conformable to most shapes, they are available in conventional cloth and a non-woven mesh – in coarse to fine grit. For blending stainless steel, and removing flash and parting lines.
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The abrasive mop wheel is particularly suited for the fine and flexible surface grinding. It matches the contours of any workpiece perfectly. KLINGSPOR has the right abrasive mop wheel for virtually every application and for nearly all types of material.
A distinction is drawn between two kinds of abrasive mop wheels: the hard and the soft mop wheel
These properties are achieved through different corpus diameters, flap lengths and packet assemblings
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PFERD flap wheels are designed for grinding flat or irregular surfaces. Because of their softness and flexibility, the coated abrasive laminae adapt easily to the work piece.
Fields of Application: Good finish of flat, concave and convex surfaces. Internal grinding of stainless steel containers. For steel and non-ferrous metals.
PFERD flap wheels are produced with high quality coated material and high flap count to provide very high removal rates and extra long service life.
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VSM surface conditioning material is a "three-dimensional abrasive" made of nylon-non-woven which is interspersed with abrasive grain. Due to different grit sizes and various layer materials non-woven products are suitable for the machining of nearly all surfaces and sophisticated finishing works. VSM quality on the usual high level!
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KLINGSPOR abrasive belts are available in various sizes and grades to meet the requirements of a wide range of materials and applications.
suitable for all sanding and grinding operations: with unsupported belt with sander pad with contact wheel
special designs for customized applications, e. g. for furniture production to enable fast and clean preparation of large surfaces ready for painting
wide range of sizes
paper and cloth backing
high tensile strength and optimum stretching resistance
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Coating, Precision & Surfacing Consumables
Satisloh offers a complete range of Coating, Precision and Surfacing consumables.
See product overview...
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Type FO
HT-Finishings-Pads (round)
Non-woven abrasive punched out as round, single leaves; elastic and flexible, especially adapted to very small radii
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A special feature of VSM series made of silicon carbide is their high grade. Therefore, they are particularly suitable for machining of glass, minerals, ceramics, china, stone, titanium, varnishes, brass, bronze and steel (especially steel sheets).
VSM High Quality-products stand for high stock removal, long service life and hence for economical grinding. At the same time they achieve an improved surface quality.
For applications involving the dry machining of stainless and high-temperature steels we recommend using TOP SIZE products. Their additional lubricating layer provides increased stock removal rates and significantly reduced temperature in the grinding zone, which prevents workpiece structural changes.
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Honing is employed to improve surface finish, size, and surface geometry. In most GMPTD applications, the tool makes a light cut with a fine grained abrasive (240-600 grain size) and conforms to the workpiece geometry. The most common application is on internal cylindrical surfaces, but it also may be used elsewhere such as on flat surfaces. The abrasive grains are bonded to form stones which are typically both rotated and reciprocated in contact with the work surface. In face honing both the part and tool rotate about parallel but not coaxial centerlines.
Each abrasive grain in contact with the workpiece removes a small chip and the grains are continuously broken down by the process to expose new, sharp grains. In this manner, honing stones are self-sharpening. Great care should be exercised in selecting rotary speed, stone pressure, bond hardness, and coolant to assure correct stone breakdown, avoiding glazing and produce the desired surface finish.
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KLINGSPOR abrasive belts are available in various sizes and grades to meet the requirements of a wide range of materials and applications.
suitable for all sanding and grinding operations: with unsupported belt with sander pad with contact wheel
special designs for customized applications, e. g. for furniture production to enable fast and clean preparation of large surfaces ready for painting
wide range of sizes
paper and cloth backing
high tensile strength and optimum stretching resistance
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Our High Tech-series offer VSM quality on the highest level. Due to the continuous self-sharpening the highest level of stock removal, an extra-long service life and hence an economical grinding are realised. At the same time they achieve an improved surface quality.
For applications involving the dry machining of stainless and high-temperature steels we recommend using TOP SIZE products. Their additional lubricating layer provides increased stock removal rates and significantly reduced temperature in the grinding zone, which prevents workpiece structural changes.
Due to the outstanding cutting performance and the additional lubricating layer, our zirconia alumina series allow a very high stock removal with reduced temperature in the grinding zone. The cool grinding leads to an extension of service life and the continuous generation of new cutting edges during the whole service life provides an improved surface quality.
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