|
|
Steel shank boring bars
Bars range from 156 – 1500 shank sizes
Minimum bores as low as 175
Over all legths as long as 14’’
Reduced neck boring bars also avalaible
|
|
General description:
Incorporating a special dampener mechanism, X-Bar Boring Bars eliminate chatter for extremely fine finishes and extra long tool life. Providing smooth finishes at up to 6X L/D, the X-Bar is ideal for extended overhang applications. Costly carbide and standard steel boring bars cannot compete with the superior rigidity of the anti-vibration X-Bar. All X-Bars are equipped with coolant holes to improve chip flow. A wide variety of chipbreakers are available, including the new positive style ELU and ESU designs, in CCMT, TCMT and TPMT geometries.
|
|
Increased rigidity for minimizing bar deflection and chatter
The rigidity of the bar in the direction of the principal force is maximized because the thickest portion of the head is located as close as possible to the cutting edge.
Chip pocket design for excellent chip evacuation
The excellent chip evacuation allows minimizing tool failure caused from chip recutting and chip entangling. Moreover, damages to the work surface by striking with chips are suppressed.
The oil hole is positioned as close as to the cutting edge so that the cutting fluid can be surely fed to the cutting point.
|
|
WhizIn, another revolutionizing patented product developed by WhizCut, is designed to improve productivity of internal applications. It has been specially developed for small diameters in internal turning applications, and is unlike anything else on the market.
The WhizIn tool holder has the carbide bar mounted at an angle to achieve the maximum stability for a set diameter. By grinding away less from the base of the insert, the insert becomes more stable. Other benefits are less grinding time and grinding stress and that the coolant may go through the tool holder and spray directly on to the cutting zone.
|
|
Steel Shank ~ Coolant Through
Carbide Shank ~ Coolant Through
Heavy Metal Shank ~ Coolant Through
Steel Shank ~ Carbide Reinforced Modular ~ No Coolant
Steel Shank ~ Square Shank Modular ~ No Coolant
|
|
|
A boring tool is usually a modular tool, consisting of a basic holder, adapter and a cutting unit in the form of a cartridge, slide or fine boring unit. A fine boring head holds a boring bar or cartridge. A reamer has a tool shank and a close pitch head with brazed blades. The tools, except the reamer, are radially adjustable within a specific diameter range.
|
|
Precision boring: Walter Precision DIGITAL
The new precision boring tool B 4035 with its electronic position measuring system makes no compromise in terms of accuracy.
Setting errors are avoided thanks to the ì-accurate digital display. The imbalance compensator enables high cutting data with maximum dimensional accuracy.
A wide range of models and inserts ensure a high degree of flexibility.
Prevention of set-up errors thanks to simple handling via the digital display
Low production costs because higher cutting data is possible thanks to compensated unbalance
Optimum cutting data for all material: The wide range of inserts guarantees optimum adaptation to the machining assignment
Highest part quality: Better surface finish and concentricity thanks to the compensated unbalance
The modular ScrewFit interface means flexibility and less inventory
|
|
Solid Carbide Strengthened Boring Bars (L/D ≤ 6)
New Concept for Non Vibration - Machining
Compared to conventional steel shank boring bars, Tungaloy's new concept allows for a larger overhang boring.
The carbide reinforcements increase the tool rigidity close to the performance of standard solid carbide boring bars.
The optimal combination of stiffness and elasticity minimizes incoming vibrations and allows for the highest machining accuracy.
- High machining rigidity (close to solid carbide boring bars)
- Minimized chatter especially at large tool overhang L/D ≤ 6
- Best workpiece dimensions accuracy
- Excellent surface quality
- Increased tool life
|
|
Cabride shank boring bars
Bars rabge from 156-1500 shank sizes
Minimum bores as low as 175
Over all legths as long as 14’’
|
|
DATRON Mini-Tools
High Speed Cutting Tools
On the basis of our testings and the experiences of our customers we develop special tools for high-speed machining.
Efficiency and quality of CNC-Machining is exceedingly determined by the technological design and the quality of the CNC-Tools. As a result of our long-term experience DATRON is able to offer tool models in the range of Mini-Tools that provide a high-quality and remarkably faster machining than any other competitive product.
|
|
An innovative programme of high performance solid carbide drills offering an optimum blend of performance, tool life and hole quality:
- Spotting Drills
- Stub Drills
- 3 Flute Drills
- Jobber Drills
- Double Margin Drills
- Drills for Aluminium
- Drills for Stainless Steel and Exotic Materials
- Multi-Application Drills
- Straight Flute Drills
- Drills for Deep-Hole Applications
- Replaceable Head Drills
|
|
METRIC SIZES from 3mm to and including 16mm
SGS Tool Company adds to its High Performance Drill line with the introduction of Ice-Carb, an Internal Coolant Drill for drilling depths up to 7 x Diameter.
ICe-Carb%u2019s unique geometry features enhance coolant flow and chip removal. Each tool comes with SGS%u2019 exclusive Ti-NAMITE-A (AlTiN) tool coating for higher thermal stability and greater wear resistance in deep hole drilling.
The tool%u2019s drilling depth potential eliminates the need for pecking in most applications and the corner protection increases tool life.
|
|
|
|
|
|
CoroDrill Delta-C R846
Sandvik Coromant has developed a new drill, CoroDrill Delta-C R846, for Heat Resistant Super Alloy machining in aerospace applications, such as the production of gas turbine casings. The new drill is designed for the continuous and reliable production of holes in demanding HRSA materials, which place heavy demands on the cutting edge. The geometry of the new CoroDrill Delta-C is optimised for maximum efficiency in repeat short hole drilling. The new cutting edge has a more consistent curve for added strength in the outer corners where cutting forces can be highest in demanding applications. This distributes the cutting forces evenly over the cutting edge – giving an even wear without sudden changes.
CoroMill Plura
The CoroMill Plura solid carbide endmill family covers most milling applications from roughing to superfinishing, keyslot milling and chamfering.
The endmills are designed with several length options to maximise productivity from short to long reach. They are supplied in diameters from 0.4 - 25 mm and also available in an multi-edged version for super finishing and a spherical version for optimised accessibility.
CoroMill Plura endmills are supplied in three different carbide grades covering wet and dry milling in steels, stainless steels, cast iron, heat resistant super alloys, hardened materials as well as aluminium.
|
|
ENGINEERED HARDFACING :
Shaped carbide, either discs or stars, are brazed onto drilling tools that are used to cut steel casing or to help remove down-hole junk.
|
|
The CHAMDRILLJET family features high volume production with incredible chip evacuation.
ISCAR's gundrills are for applications requiring high precision deep drilling.
- Specially tailored - drilling tools upon request
- Solid carbide drills
- UNICHAMDRILL
- Carbide drill heads, twist drill
- CHAMDRILLJET
- DR Drill inserts, soft cut
- Drilling, DZ Drill types and diameter range
- PICCOMF
- Metal chamfering tools, chamfering rings
- The PRE-THREAD DCT CHAMDRILL
- New modular chamfering drill holders
|
|
Solid Carbide Endmills
High precision and wear resistance of solid carbide tools are a guarantee of success for economically effective cutting operations.
The new Tungaloy endmill series reaches exactly this high demand of performance. It features a wide range of tools for different milling operations of various work materials such as steels, stainless steels, hardened steels and nonferrous metals. As a result of our new development and field testing we are able to offer a new series of end mills with numerous cutting angles, made to fit the standards of work materials. Because of an oxidation resistant and stable coating (TiAlN-PVD), endmilling can proceed even at high speed. The simultaneous high process stability and reliability of the new Tungaloy solid carbide endmills can result in a decrease of production time and employee investment.
|
|
Solide carbide drills
Coated and uncoated high-performance drills for both dry and wet drilling applications
|
|
Solid Carbide Drilling
KMT high performance HP Solid Carbide Drills offer the highest metal removal rate in the industry. Bottom line savings from increased speed can result in cost savings up to 50% versus competitor's products. With through coolant diameter ranges from 3,00 mm to 21,00 mm (.118" to 1.011"), the HP drill series is application specific in steel, stainless steel and high temperature alloys, and iron.
210/211/212 HP KC7515
For stainless steel and high temperature alloys.
224/225 HP KC7315
Ultra high speed drilling
254/255/256HPC KC7315
Excellent hole quality in regards to straightness ...
|
|
|
The Miller high-performance drilling tools fit perfectly into the HPC philosophy of the MAPAL Group. The Mega Drill drilling tool series provides high-performance tools for solid drilling. Special cutting edge geometries which are well-suited to the material to be machined ensure technological advantages and the excellent economic efficiency of all solid carbide drilling tools. Besides the extensive standard product range also special tooling solutions for special applications can be provided.
|
|
PCB Drills
Micron -Drills, designed for drilling printed circuit boards, play significant roles for developing electronics-related industry. They promise high-precision and high-efficiency drilling of various circuit boards with long tool life, including multilayer boards. Tungaloy’s advanced technology, with development and manufacturing of carbide materials for drills, does not allow competitors to imitate.
|
|
|
|
Drill bits, Reamers
