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System of Extraction and
decantation of Abrasive Muds
SEBA
Eductor continues abrasive deposit for
installations of cutting jet of water:
It is using a particular drain that the abrasive deposit is continuously aspired, in a simultaneous and reliable way, at various places of the basin of cutting and guided towards a container of decantation with one or two Big Bags. The water which runs out by Big Bags is filtered and repompée towards the places of aspiration of the basin of cutting by means of a system of washing to counter-current to guarantee a cycle of aspiration. The fine sands deposited in the tank Re-are also pumped in the basin of cutting. Doors simplify the withdrawal of Big Bags filled.
Advantages:
Better profitability thanks to a reliable process and with a reduction of the expenses of evacuation of the deposit.
Process of aspiration and washing with completely automatic counter-current.
High rate of decantation thanks to the use of second Big Bag.
Return of water filtered to the basin of cutting.
Possible process of decantation until a distance of 5 m of the basin of cutting.
Extension simplified for static basins of cutting until 2x3 m2
Volume of evacuation decreased thanks to the deposit drying oven.
Handling facilitated for an effective transport of Big-Bags
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The ideal solution to unwanted oil in coolants and parts washers therefore extending the life of cooling and wash water! The Abanaki Mighty Mini SST can remove 1 to 2 gallons of medium weight oil per hour (depending on belt selection). Its stainless steel construction enables it to operate in harsh chemicals and heat while its integrated timer lets it run only when needed. The Mighty Mini SST is designed to minimize water content in the disposed oil; however the optional Oil Concentrator® will further reduce the water content in the oil to less than 2%. This is a tremendous cost saving if the oil is to be recycled or disposed.
The Mighty Mini SST weighs in at only 8 pounds and the ease of installation make this skimmer the most versatile of our line. Use it here today and there tomorrow as it installs in just seconds.
Features
- Integrated 24 hour timer
- Fan cooled motor
- Belts available 1" and 2" wide; materials specifically selected for your application
- Both sides of belt are wiped for better efficiency
- Chip resistant, baked on, powder-coated base and housing
- Spring loaded stabilizer bar
- 3-foot clear discharge hose and clamp
- 8-foot grounded power cord w/plug
- Stainless steel construction
Advantages
- Smallest and lightest of the Abanaki skimmer line
- Easily hand carried to the source of the problem
- Removes oil at rates up to 2 gallons per hour
- Designed for tank depths from 6" to 24"
- Belt and tail pulley can fit through a 2" diameter bung hole
- Great for automotive and mobile equipment service shops
- VERY affordable even for small businesses
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MADE-TO-MEASURE CHIP CONVEYORS
3 conveyor families, suitable for all types of machines and for all types of chips:
Carpet conveyor
Scraper conveyor
Magnetic conveyor
SERVICE ACTIVITY
Chip conveyor reconditioning
Preventive maintenance
Supply of spare parts
Our teams take over your current worn or damaged conveyor and we guarantee complete reconditioning within 15 DAYS.
Less expensive than purchasing a new conveyor.
Complete reconditioning in under 2 weeks.
Minimum guarantee 6 months.
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Since 1950, Prab has been developing a diversified line of conveyors for the metal scrap handling industry. These application specific conveyors are manufactured to operate in the harshest environments from metal stamping and machining plants to foundries.
Prab offers this wide selection of conveyors because no single design can be depended on to perform in every application.
Prab strives to manufacture its conveyors using standard "off-the-shelf" parts, to ease maintenance problems. For this reason, along with Prab's superior engineering, many of our conveyors, manufactured a half century ago, are still in operation today!
For 2½ in. pitch steel belt conveyors, we have a Fast Track program that can get you a more economical conveyor in less than 4 weeks. To find the parameters for this custom conveyor, please go to our Literature tab to download the technical sales flyer for our 2½ in. pitch Fast Track conveyor.
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FEATURES:
- Works with grinders or shredders or to inspect finished parts.
- Find tramp in virgin plastics, rubber, and recycled materials.
- Protect against all conductive metals.
- Key in settings on the Tunnel Detector's LCD interface.
- Choose from a long list of options to fit your needs.
- Outfit the conveyor with floor supports and other accessories.
Grinder / Shredder Feed Conveyors let you catch both ferrous and nonferrous metal contaminants in recycled plastic before they damage equipment or ruin product. This dual-function unit can also be used for monitoring plastic parts. It combines an option-rich Bunting Conveyor with any of three optional metal detectors that sense all conductive metals and feature self-diagnostics for easy adjustment and reliable operation. All three available detectors have a triple-coil, high-frequency metal detection system with Product-Effect Compensation and EMI/RFI filter.
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Drag link conveyor K
Areas of application
Transportation of short broken metal shavings and small parts from machine tools. Suitable for short steel shavings, needle chips (e.g. brass), cast-iron splinters and rubbed-off cast iron, dry processing and wet processing. Installation possible as individual conveyor or interlinked system.
Function
A continuous scraper conveyor, consisting of two chain strands which are connected by means of conveying strips, continuously conveys the material to be conveyed on the container bottom to the discharge station. The scraper conveyor drive occurs via a three-phase geared motor with overload protection. Optional limit switch or control of conveyor belt run. Pre-cleaning of the cooling lubricant possible with wet processing.
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Chips :Steel, stainless steel, aluminium, others on request.
Liquid :Emulsion and oil.
Liquid flow rate :Emulsion : up to 500 l/min.
Oil : according to usage conditions.
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Thanks to its two storey conveyor concept: a hinge belt above a scraper belt, Turbo MS500-II is a conveyor designed to remove all chip shapes made of different material incorporating filtration to 500 microns. The upper conveyor is a hinge belt type removing larger chips, and the lower conveyor removes finer and smaller chips trapped in the conveyor.
Low Maintenance
The filter boxes provide particle-free coolant to 500 microns for the most demanding tooling applications. Extends coolant and tooling life for cost-saving operation. Each filter box is automatically cleaned whilst the conveyor is operating.
Coolant Filtration
The number of filter boxes required is relative to the machine flow rate, assuring coolant flow and optimal filtration.
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CNC Machine Automatic Chip Removal & Fluid Filtration
The Enviro 1200 is a simple solution for chip removal and coolant filtration from your individual CNC machining centers. By controlling your scrap and fluid output, you can reduce scrap-handling problems and increase your production rates. Cutting fluids can be separated from metal chps for re-use. Can function independently or as part of a complete turnkey modular chip processing system engineered to fulfill any production requirement.
Benefits:
- Provides permanent media coolant filtration and chip handling
- Low profile and engineered to fit most machining centers
- Choose from drag flight (shown) or steel belt conveyor for chip removal
- Three levels of coolant filtration are possible
1st level filtration utilizing nylon drum type filters
2nd is an optional stainless centrifuge, for clarity to 5 microns
3rd is a optional cartridge style filter, for clarity to 1 micron
- This system is optimal for high pressure through tool applications
- System payback is typically 9 to 14 months
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Chips conveyors allow easy removal of any kind of swarf without any loss of machine productivity !
Sermeto EI offers three types of conveyor of efficient and robust construction. They are adaptable to any type of machine and swarf produced.
-Hinged steel belt
-Drag link
-magnetic
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This series is a combination of the previous two methods of filtration. It is a double stage filter in which the magnetic particles are first removed from the liquid which is then passed through a suitable grade of filter fabric depending on requirements. The DECOM series is considered by the market to be one of the best filtration solutions thanks to its wide flow rate range (from 50 to 400 litres per minute), the high filtration levels it achieves and its versatility in combining DETEX and DEMAG filters of different sizes.
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CHIP-MIST COLLECTORS
This combination Chip-Mist Collector is designed for use in machining, drilling, boring, screw machines, and grinding operations where metal dust, chips and solid particles mix with coolants, and where a Mist Collector alone can not operate efficiently.
In operation, mist mixed with chips, or moisture laden particles are drawn into the Dustkop cyclone where solids are separated from the airstream and deposited into a 55 gallon drum. From the Dustkop, secondary air is forced upward into the Mistkop filter where remaining moisture is separated from the air, and residual fluid is carried by a hose or tube into the sump of the equipment.
These combination units are designed for operations where oily chips, wet dust, and other pollutants are generated, and can contaminate shop air.
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CoolJet Bag Filter Elements and Cartridge Elements are single-use only.
Dirty bag filters and cartridges should be responsibly discarded. Do not re-use.
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Vac-U-Lok has a wide selection of vacuum accessories for all of your vacuum system needs. No vacuum workholding system is complete without a coolant return system. Please review the items shown below to best determine the equipment you need to complete your vacuum workholding system.
- Automatic Coolant Return System ACRS-1
The ACRS-1 will drain 10 gallons per hour-automatically!
- Automatic Coolant Return System
ACRS-3HD
This unit will drain 55 gallons of coolant per hour-automatically!
- Automatic Coolant Return System
ACRS-3HD-3NPT
NEW! 100 gallons per hour draining capacity while still under vacuum!
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Controlled Release Coolant Filters
The Baldwin Filters Controlled Release Filters utilize a patented process that allows Supplement Coolant Additives to be released into your cooling system only when heat and coolant flow are present.
Our field tests show that the additives are released at an even rate. This is important because competitors filters can Cdump all the additives at once, potentially overcharging the system, leading to additive drop out.
The other extreme is not releasing enough additives towards the end of a maintenance period, thereby leaving the system vulnerable to cavitation erosion and corrosion.
The Baldwin Design
With the Baldwin Controlled Release products, all coolant is conditioned with coolant additives prior to being filtered. This ensures that no undissolved particles from the chemical mass can enter the system. It also ensures that the flow control orifice cannot be plugged.
Baldwins media is a high-capacity synthetic media designed to trap contaminants and maintain its structure through long service intervals.
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Non-stop operation with MAHLE automatic filters
To remain competitive, companies must use every potential to raise their productivity. For this reason, production processes are being increasingly automated. The capacity of machine and plant should be utilized completely. They can run in 24-hour operation only if certain requirements are fulfilled. To be able to comply with the high quality requirements on the workpieces to be manufactured, working fluids must be treated and regenerated. Product media must satisfy the requirements exactly and high safety requirements on plants and processes must be maintained. Furthermore, maintenance and disposal activities must not interfere with plant operation or interrupt it. The filtering of liquids, pastes and similar materials with automatic filter systems is therefore becoming increasingly popular in industry because it enables economic operation without downtimes. MAHLE automatic filters have captured further areas of application through the advantage of rational non-stop operation with automatic cleaning processes which eliminate the need for further disposal activities.
MAHLE automatic filters are used with:
Cooling lubricants for metal cutting operations as well as sheet metal shaping,
Marine consumables such as engine oil and fuel,
Washing fluids for industrial parts and vehicles,
The manufacturing and processing of grease, oil, pastes or adhesives,
Other fluids or products such as miscella, water, chocolate, dough and fruit pulp.
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The emulsions used in mechanical workings and the liquids used in washing machines, accumulate light products which do not mix with water on the surface.
This veil, which can reach considerable sizes, from 0,1 to 2 mm, creates a barrier and prevents air from entering into contact with the emulsion.
This allows for the formation of anaerobic flora bacteria, which are the main causes of the decay and the putrefaction of the emulsions.
The SKIM eliminator of superficial oils, thanks to its particular shape, to the materials used and to its installation and utilization facility, is adaptable to being used in any kind of basin or tank.
Due to its great supply of accessories it is possible to position the SKIM either on the basin edge, or on the cover, or encased, or on an internal structure.
Functioning: the disc, immersed into the liquid, due to its rotation, pushes outside the polluting agents that stick to it.. The disc, whilst rotating, meets two scrapers fitted with a rubber edge which remove everything that gets stuck to the disc and through the appropriate off-let directs them outside.
It has been proved that the use of SKIM maintains the quality of the refrigeration for a long time whilst eliminating bad odours that generate in the presence of anaerobic flora bacteria.
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Mighty Disk™ Oil Skimmer
The inexpensive way to remove unwanted tramp oils from coolants and parts washers, but with all the quality that you expect from Abanaki! Effective. Removes up to 1 1/2 gallons of oil or more of medium weight oil per hour. Compact. Use it almost anywhere a flat surface is available for mounting. Portable. Weighs less than 10 pounds, installs in no time, and runs on 110v power. Complete. Put it to work right out of the box.
Standard Features:
- Available in 12" and 18" diameters
- 110v fan-cooled motor
- High temperature disk material
- Quality construction
Optional Features:
- SS construction with integrate 24 hour timer
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Designed for recycling:
- Machine Tool Coolant
- Aqueous Parts Cleaning Fluids
- Gray Water
- Only Almco offers all these liquid filtration benefits:
- Removes particles down to 3 microns
- Does not change chemical structure of liquids
- Eliminates bacteria and rancidity
- Standard units have only one moving part (the pump motor) for highly reliable operation
- Low system cost
- No filter media to buy and replace
- Hands-off operation - fully automatic during filtration cycle
- Compact, easy to install
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PetroXtractor®: Oil Skimming for Wells and Other Small Openings with Large Vertical Drops
The Abanaki PetroXtractor is a dependable and cost effective means of removing oil, fuel, and other floating hydrocarbons from water where access to the fluid surface is limited. It provides efficient remediation of groundwater contaminated by oil, using existing recovery and monitoring wells. Often, the PetroXtractor working alone will reduce oil or fuel content to an acceptable E.P.A. level. Models are available for two inch, four inch, and six inch or larger ID well casings, with removal rates up to 12 gph. (based on SEA 30 motor oil). Depths of 100 feet or more can be accommodated without the use of pumps.
The PetroXtractor is an oil skimmer that makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the unit's continuous belt to attract floating oil in the well. After picking up the oil, the belt travels over the head pulley on the drive unit and through tandem wiper blades. The oil is then scraped off both sides of the belt and discharged through a 1-1/4" ID hose.
The PetroXtractor can be installed in existing wells by mounting it on a flat surface above the well casing. Skimmer operation consists of merely lowering the belt and tail pulley into the casing until the pulley is fully immersed, placing the discharge hose in a container, and switching the unit on.
- Ideal for removal of floating oil and other hydrocarbon liquids from existing remediation or monitoring wells
- Elevates skimmed oil 100 feet or more for discharge into 55 gal drum
- Removes up to 12 gph of oil from water
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Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages.
Lubri-refrigerant LASTING a whole year which means savings on oil and for the disposal of spent lubri-refrigerants
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The ideal Standalone high pressure coolant system that can deliver up to 140 Bar of filtered coolant for all types of machines. The incorporated coolant transfer pump and on-board coolant reservoir, along with the optional, internal heat exchanger, ensures maximum performance and reliability.
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The Losma Liquid Filtration Range is made up of various types of filter to cope with all eventualities. Losma's expertise in this area shows in all its products, from the simplest of cloth filters to more complex integrated systems with several filtration stages. This know-how also means that tailor-made solutions and one-off designs can be proposed for special customer requirements. The Liquid Filtration Range comprises seven product lines, DETEX, DEMAG, DECOM, RIVER, SKIM; SPRING and MASTER Series which can all be equipped with refrigeration systems to order.
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The MASTER is a range of high head and high-efficiency gravity filters which use non-woven fabric filters. The MASTER range is able to treat between 200 and 1000 litres of neat oil per minute and from 400 to 2000 litres of water-based emulsions per minute containing both metallic and non-metallic particles. The entire filtration process is completely automatic.
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This high-pressure coolant system, which helps break up and wash away the swarf, is an essential piece of peripheral equipment to support your operation. The C-type unit is equipped with a centrifugal separator that removes minute ferrous particles, including BsBM. The M-type is equipped with a magnetic separator that removes ferrous particles. The P-type unit is equipped with a paper-filter system that removes minute cast-iron particles. All of these significantly extend tool longevity.
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Automatically remove and elevate ferrous materials such as chips, turnings and small parts. Conveyor mechanism is totally enclosed. Wide variety of configurations can be assembled from standard design sections.
Chip & Parts Conveyor - Standard Utility Model 68
Standard model for lightweight material.
Chip & Parts Conveyors - Low Profile Permanent Magnetic
Control lightweight ferrous materials.
Chip & Parts Conveyors - Model 6
6-1/4 in. (159mm) deep housing to transport small volumes of chips.
Chip & Parts Conveyors - Model 9
9-1/4 in. (235mm) depth for greater volumes.
Chip & Parts Conveyors - Model 12
12-1/4 inch (311mm) depth for high volumes of chips.
Chip & Parts Conveyors - Model 21
21-1/4 in. (540mm) working width for high volume conveying.
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The conveyor Turbo Magnetic is specially designed for Multi-tasking machines producing fine chips of ferrous material. The Turbo Magnetic features a heavy gauge stainless steel slider face for a long life in extreme wear conditions. All moving parts are contained inside the conveyor’s viton sealed frame so they are never exposed to machining contaminates. The conveyor belt is automatically tensioned.
Self-lubricated Track
No lubrication oil inside the conveyor to leak and contaminate the coolant.
Reduced Coolant Carry-out
A variable speed drive (AC Inverter) is standard on all units to maximize chip removal and minimize coolant loss.
Easily-Replaceable Magnets
Turbo components, including individual magnet segments, are easily and economically replaced if the conveyor is accidentally damaged.
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Heavy-Duty Magnetic Conveyors - For dependable, maintenance-free, positive transfer of ferrous metal scrap and parts with no carryover.
Features, Benefits, & Options:
- Conveys wet or dry ferrous chips, stamping slugs, stamping scrap, or parts
- Rugged, long life stainless steel slider bed
- Available in straight, L-style, or Z-style configurations
- Alloy steel bar tracks, precisely guide chain and magnetic assemblies
- Self adjusting drive chain take-ups
- Completely sealed, oil tight construction for quiet self-lubricating performance
- Available with permanent ceramic or optional rare earth magnets
- Extended height elevation and pivoting conveyors (to be inserted into your press) are also available
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Standard Duty Magnetic Conveyors - Low profile - Only 3 3/8 inch high! An economical alternative for less demanding applications. For dependable, maintenance free, positive transfer of ferrous scrap and parts with no carryover.
Features, Benefits, & Options:
- Conveys wet or dry ferrous chips, stamping slugs, stamping scrap, or parts
- Rugged, long life stainless steel slider bed
- Available in straight, L-style, or Z-style configurations
- Features a steel encased UHMW low friction track
- Quiet, self lubricating performance
- Supplied with permanent ceramic magnets
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Bunting MagSlide® Magnetic Slide Chip and Parts Conveyors are built to handle the tough jobs. Dirty, oily parts, jagged, abrasive scrap, and other punishing materials that could damage or jam conventional conveyors are no challenge for Bunting's 3-D CAD-designed, ruggedly constructed slide plate conveyors. They are ideal for use anywhere you need to transfer ferrous chips, turnings, and small parts from lathes, mills, or stamping presses or from slitting, forming, and other metalworking operations. Chain-driven, permanently charged high-energy Ceramic magnets inside the conveyor housing attract and move ferrous material along the conveyor's stainless steel faceplate. Optional water-tight housings can be submerged into almost any type of hot or cold liquid.
MagSlide Conveyors are engineered for trouble-free, virtually maintenance-free operation. There's no external belt to jam, tear, or wear out from carrying sharp, abrasive parts and scrap.
Get Outstanding Performance and Value
- Rugged construction
- Continuous chain lubrication with oil-impregnated UHMWPE SlideTrack™
- Oil ports to allow extended chain service
- High-energy Ceramic or Rare Earth Magnets matched to your application
- Durable stainless steel slider beds
- Sealed precision drive and take-up bearings
- Designed with 3-D solid-model technology
- Precision manufactured on CNC machines
- Optional submersible housings
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Magnetic conveyor M
Areas of application
Transportation of short ferromagnetic, emulsion-afflicted shavings and small parts, e.g. stampings. Installation possible as individual conveyor or interlinked system.
Function
A continuous magnetic band conveyor, consisting of two chain strands which have been connected by means of carrying strips and permanent magnets, continuously conveys the material to be conveyed on the conveyor plate to the discharge station. Pre-cleaning of the cooling lubricant without additional cleaning elements. The magnetic band drive occurs via a three-phase geared motor. The magnetic band has been installed self-tight eningly.
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Chip conveyors, Cutting fluid filters,...
