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A1 5C Collet index fixture.
Universal indexer with 24 space ring, 5C Collet taper in spindle nose.
Takes 4" chuck, 3 jaw, (not included) #1034 chuck.
Head can be angled from 0 deg. to 100+ deg.
Indexes quickly and easily, spindle locks in positive position.
Can be dismantled in seconds for easy cleaning. Changing index rings gives numerous combinations of divisions.
Spindle locks with index pin and/or horseshoe rings at rear of spindle.
For drill presses, milling machines, grinders and layout work.
22 lbs. Made in USA !!!
Model: A1
Options: AT tailstock. # AT
3 jaw chuck, # 1034
Blank index ring # AR-O
20 space index ring # AR20
36 space index ring # AR36
Other products available:
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simple manual operation
1.00 and 2.00 inch capacity
Fixed collet position
horizontal or vertical mounting
2 to 32 index positions (1.00 Fixture)
2 to 32 index positions (2.00 Fixture)
coollant Flush
Accuracy to within .001 of true position
Easy part loading
Steel and Cast Iron construction
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Mounting a Bock MonoQuad unit to your rotary table gives you many of the
advantages of a horizontal machining center on your VMC.
- Machine three sides of a part in one clamping
- Utilize your rotary table as a multi-station fixture for vertical machining centers.
- Reduces part handling and setups
- Reduces machining costs
- Indexer system can be built for any rotary table or indexer
- Holds 4 or 8 parts utilizing standard soft jaws.
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Bluid-in Zeropoint Quickclamping cylinder K5, round
Screw-in version
Hydraulic release (or pneumatic)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter Ø 39 mm
Pull in force 5 kN (hydraulic)
Pull in force 1,5 kN (pneumatic)
Holding force 13 kN
Use:
With a small footprint for installation in base plates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets and clamping pallets. Also suitable for use as „cylinder locks“ with high repeatability.
Note:
Installation Zeropoint Quickclamping cylinder with a low installation height of 19.8 mm and an installation diameter of 45 mm (M45 x 1). Hydraulic pressure is only needed for unclamping (min. 40 bar / max. 50 bar). The installation Zeropoint Quickclamping cylinder is mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The contact surface is the upper surface of the housing.
On request:
- Installation diagrams on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
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Bluid-up Zeropoint Quickclamping cylinder K5, round
Hydraulic release (or pneumatic)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Global diameter Ø 62 mm
Pull in force 5 kN (hydraulic)
Pull in force 1,5 kN (pneumatic)
Holding force 13 kN
Use:
For mounting on machine tables, clamping profiles, columns and towers, measuring machines, assembly stations.
Note:
Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The contact surface is the upper surface of the housing.
On request:
- Individual housing can be supplied on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
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Each FMS vise can be vertically assembled thanks to extra keys on the base and with the use of a purpose base plate to be ordered extra (Art.827). FMS vises could be back to back or side to side or cross assembled. By the way, FMS jaws never stick out from the base.
Of course solid Multilfex visecubes bodies for Horizontal Machining centres could be also supplied as standard items, which offer the possibility to reduce the number of set up given that, they allow to machine workpieces not only on the front side, but also on their lateral sides during the same work cycle.
Specifically designed for Horizontal machining centres are cubi morsa Vise Towers or Vise Cubes: a solid structure allows, with the max rigidity, to get, in a vertical way, all the types and options already seen horizontally.
In such way all six sides of a typical prismatic workpiece can be machined in only 2 clampings. All this also increases the accuracy of the operations.
Of course even single Multiflex vises can be vertically assembled with proper reference points and supports. Vertical Machining Centres can be equipped with dividing tables in order to get the same result too (lateral sides operations).
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The Multiflex series vises are a total new concept of modular clamping system able to maximize the machine table capacity and increase its productivity (reduced dead times).
This system is designated for clamping several workpieces at the same time on the machine tool table, thus reducing tool changeover times.
This modular system makes a wide variety of clamping arrangements possible, wheter for several workpieces (equal or different) or for custom application. The base could in fact be clamped to the machine table while the jaws positioning, number or type could vary according to workholding needs (from 1 to 9 pcs. clamping possibility on the same vise base, see page 6-26).
1. Made of high alloyed quality steel, hardness 60±2 HRC - No wear
2. Highest precision accuracy: ground rack teeth on both the base and the jaws (ground teeth even between the fixed and movable jaws)
3. Minimum of set up times: quick and flexible jaws positioning
4. Possibility of vises matching and jaws alignement on whatever position on the vise base
5. Unlimited clamping range and combination (step jaws, prismatic, soft)
6. Guided Pull Down jaw Action thanks to the ground comb-teeth jaws
7. Possibility of vertical set up through Tombstones or Solid Vise Cube
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multigrip – Multiple clamping with the multigrip system
Innovative Clamping System simply different.
• Vertical index-dovetailing with protection against damage
• Smooth work-piece support
• Simple maintenance
• Highest processing safety
Applications
• Multiple clamping
• Single piece clamping of large parts
• Clamping of large plates
• Package clamping
• Mirrored clamping
Minimise the setting-up time
Optimal use of the machine capacity due to multi-clamping with a new type of jaw positioning.
Security during high feed rates
Safe work-piece clamping with the stable block vice and its ideal force transfer and efficient press-down effect.
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Our modular Multiple Clamping System is used for multi task operations and for different work holding applications. It is used for high performance work holding on horizontal, vertical or 5 axis machine tools, in combination with machine tables, base plates, cubes, rotary tables or dividing heads.
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CIVI 2000 is a new interesting modular Multi-Clamping system that reduces
downtime and maximizes machine tool productivity
Complete base set with:
1 base (length optional), 1 fixed support, 1 pair of positioning keys, 1 t-wrench
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Pneumatic multi-tensioners with self-locking
Centering multiple and single locking
Clamping up to 25mm per jaw
11000N tonicity
<0.03mm Repeat precision in Zentrierspanner
Operating pressure 3-7 bar
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General description
The pierce-nut stamping process is integrated to the sheet metal stamping line. Pierce-nuts offer significant savings in time and costs over weld-nuts that are installed outside the stamping line. However, pierce-nut stamping requires a good installation to ensure optimal performance.Kaller's Pierce-Nut Head Module offers a patented solution to fasten nuts to the panel. The Pierce-Nut Head Module is powered by nitrogen gas, providing considerable advantages over traditional in-die pierce-nut heads. By controlling the gas pressure in the Pierce-Nut Head, the setting force of the pierce-nut can be controlled and will be constant regardless of material tolerances.The pierce-nuts are fed into the Pierce-Nut Head via a feeder hose, into the Nut Inlet. When the Pierce-Nut Head is in its open position, one pierce-nut is pushed into position, ready to be fastened to the panel. The press moves down and the pierce-nut is pushed through the Extension to meet the panel.
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The Ball Lock Mounting System was designed to locate and lock two flat stationary surfaces in a machine tool. Use of the Ball Lock Mounting System in other applications can result in different forces and stresses being exerted on the system components. End users must calculate the forces and stresses generated prior to their using Ball Lock in a different application.
The Ball Lock Mounting System is used as a Quick Change Solution on the following:
• CNC Machines
• Palletized Fixtures
• Stamping
• Fabricating
• Injection Molding
• Packaging Machines
• Assembly Machines
• EDM
• Robotics
• Welding Fixtures
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The WDS Ball Lock System is designed to speed the accurate locating of fixture plates and subplates. When in position all that is required is a couple of turns on each set screw in each locating bush and full holding force is applied.
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CLAMPMASTER SERIES
Clampmaster series of tools feature power packs ranging from SP-01P to
SP-003. These, combined with the special jaws can manipulate a wide variety of hose clamps (1/4" up to 3").
Our SM-300 and SM-350 are standard tools and fill 80% of all hose clamp needs.
A complete model listing and specially engineered tools are available from the factory.
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Twist Clamp Cylinders
Combines linear and 90-degree rotary motion with an internal pin/cam mechanism.
Rotary action moves a clamping arm away from the workpiece, allowing for easy loading and unloading of parts.
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The clamping elements react in the shortest possible response time by the patented pneumatic pre-loading of the system of the spring plates in the diaphragm.
These safety systems are permanently operational for the maximum machine protection.
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PClamp clamps and brakes rod loads safely amd quickly. It can be adapted to standard systems such as pneumatic cylinders from leading manufactures (e.g. SMC, Festo= or to individual solutions. Rotatory clamping can also be achieved with PClamp. Certified systems from Employer's Liability Insurance Association can be realised.
Area of application:
Linear rails and guide ways
Clamping of linear axis
Swivel tables
Rotary tables
Spindles, feeders
Rod, piston, spindle clamping
Elevating devices
Hydraulic presses
Hydraulic lifts and elevating tables
Safety catches
Blocking systems
High-lifting devices
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Nexen's RBR-series rail brakes are ideal for clamping and power-off holding applications. The unique piston design allows high clamping forces and low release pressures.
The RBR is engineered for dependable performance, easy set up and low maintenance.
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Active without pressure - compact and powerful:
The Clamping and Braking Element with spring-loaded energy storage UB.
The UB series combines the technology of our BW, TK and MB series. The rigid housing and central position of the wedge slide gear achieve very high supporting forces. The mounting hole template enables the BW, TK and MB series to be substituted. The UB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
This arrangement of three pistons connected in a line allows use of a stronger spring at 5.5bar.
The stronger spring-loaded storage permits holding forces up to 9,000 N. Positive fit contact sections mounted within a strong casing guarantee high axial and horizontal rigidity.
The UB series is designed for braking on linear guides. Because of the material combination of the linear guide/contact section, the linear guide won't be damaged by the contact section.
In order to exclude damage from contamination with chips (chips between contact section and linear guide), the elements can be fitted with original seals (seal kit) from the respective linear guide manufacturer and longitudinal seals as accessories.
When used in harsh work environments or with cooling liquid, the seal kit should be used as well.
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Active without pressure:
The Clamping and Braking Element including spring-loaded energy storage MB
The MB series is based on a dual-effective wedge slide gear with spring-loaded energy storage for clamping and braking without pressure.
As a specific feature it has three pistons connected in a line.
This arrangement allows use of a stronger spring at 4.5 bar than the BW series does. The stronger spring-loaded storage permits holding forces up to 3,800 N.
The MB series is designed for braking on linear guides.
Because of the material combination of the linear guide/contact section,the linear guide won't be damaged by the contact section.
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Active without pressure – flat design:
The Clamping Element for torque take-up with spring-loaded energy storage TP
The TP series is a pneumatic clamping element for torque motors or for rotational axes.
It works with a newly developed spring-loaded energy storage system.
Torque take-up occurs inside the TP which excludes wear on the driven shaft.
TP achieves high holding torques at a pneumatic opening pressure of >4 bar.
Due to high rigidity, positioning accuracy is exact in use.
The zero maintenance TP is suitable for shaft diameters of
Ø50 to Ø320 mm.
It is characterised by easy assembly and a flat design.
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Linear Pneumatic clamping cylinder, cylinder or combi-tensioning swivel clamp cylinder
linear or swivel the clamping unit with compressed air
Self-locking clamping 9000N
32mm clamping away (10mm in swing clamp)
Overload protection
Swivel angle max. 120 ° adjustable
Various mounting options
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The high performance toggle action clamps are used to clamp mid to large size vehicle parts in Body-in-White operations. The oblong design of the cylinder and the narrow clamp head allow optimal access for weld guns and the fully enclosed mechanics provide a shield from welding slag.
The units are designed for over 3 Million work cycles.
Optionally available in steel or aluminum design.
Integrated inductive position sensors mounted in a cartridge (Patented)
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8021 - Pneumatic Hold Down Clamp - Enclosed
Patented enclosed linkage makes clamp ideal for dirty environments such as welding and machining.
1. 390 lb. Capacity
2. Double-acting pneumatic system required to operate
3. Available with magnetic ring for position sensing as an option. Switches are also available
4. Can be equipped with Viton seals for high temperature applications
035 - SELECT Pneumatic Swing/Pull Clamp
StrongHold SELECT pneumatic swing/pull clamps are designed for applications not requiring hydraulic power. They are a rugged and simple design suitable for harsher applications.
1. Double acting in threaded body or lower flange mount styles
2. Range of sizes for maximum clamping forces from 50 to 430 lbs.
3. Swing motions in right, left or straight guided pull
4. Avaiable in 0, 45, 60 or 90 degrees of swing
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PClamp clamps and brakes rod loads safely amd quickly. It can be adapted to standard systems such as pneumatic cylinders from leading manufactures (e.g. SMC, Festo= or to individual solutions. Rotatory clamping can also be achieved with PClamp. Certified systems from Employer's Liability Insurance Association can be realised.
Area of application:
Linear rails and guide ways
Clamping of linear axis
Swivel tables
Rotary tables
Spindles, feeders
Rod, piston, spindle clamping
Elevating devices
Hydraulic presses
Hydraulic lifts and elevating tables
Safety catches
Blocking systems
High-lifting devices
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Safety Locks similar to Safety Catchers and Safety Brakes are used against failure of lifting members. But in contrast to those they are not suitable to decelerate masses or to dissipate kinetic energy. On the other hand, the rod displacement to build up the holding force is very small, so that this units can be used for a approximitive positioning tasks as well. Furthermore this design principle allows compact solutions even for small rod sizes (smaller than for Safety Catchers). In the field of pneumatic clamping devices the Safety Locks are providing the absolutely highest holding forces in relation to housing dimensions.
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Active without pressure – incredible holding force
The pneumatic Clamping and Braking Element for piston rods RB.
The RB series is based on our proven wedge slide gear principle and is used for clamping and braking without pressure.
This element was developed for deployment on round-shaft guides or piston rods with a surface hardness of min. HCR 54.
The compact design is suitable for shaft diameters of Ø10 to Ø60 and allows holding forces of up to 60,000 N at a pneumatic opening pressure of just 4 bar.
As a specific feature no reset is needed for restarting.
The RB series stands out for its short reaction times. Even in vertical deployment, short braking distance are achieved in less than 30 ms
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The safety clamping unit "System RINGSPANN" clamps piston rods of hydraulic or pneumatic cylinders independent of the direction of movement. It clamps with disc spring force and is released by hydraulic or pneumatic pressure.
The units are fitted to cylinders ond other machine parts with a connecting flange.
Applications:
Securing presses during tool changing
Positioning of winch installations and rollers
Securing of hydraulic/pneumatic adjustments
Securing of elevating platforms
Securing of working cylinders, even under water
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Precision and modularity united to an exceptional price-quality relationship assured the GERARDI Co. success, the company has become in few years the Europe leader in the modular vises manufacturing. GERARDI new thinking has made others manufacturers to produce copies, but there is no other manufacturer with such a broad program or which has developed such a complete BLOCKING MODULAR SYSTEM thinking. It will always pay to invest in the original product.
Often the positioning accuracy and the set up fastness seem to be two non-compatible characteristic, but not at all with GERARDI system: the built in, fixed reference points give both precision and short set up times: moreover the broadest assortment program available allows you to obtain with standard solutions even the fixtures you thought special.
Following is a synthesis of the GERARDI vises program:
STANDARD and XL vises, which you can choose in 6 different types of sizes each with several openings, even in the version with narrow-width ground jaws (to work with the vise positioned on its side) or with super-narrow jaws (to match vises side by side).
All the vises can be mounted on the swivel base which you can buy even in a second time as all the other combinations (extra modular elements as extensions and stack-type jaws, pull-down jaws, floating jaws, prismatic, for round pieces, solid with single or double step, soft or case hardened, with adjustable set screws, hydraulic-control, etc.).
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Locking elements, Clamping elements, Centering elements
