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Bluid-in Zeropoint Quickclamping cylinder K10, K20, K40, square
Hydraulic release
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter: K10: Ø50mm, K20: Ø78mm K40: Ø102mm
Max. pull in force 40 kN (hydraulic)
Max. pull in force 30 kN (pneumatic)
Max. holding force 105 kN
Use:
Can be used as a single clamping point or combined with round installation Zeropoint Quickclamping cylinders in base plates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets and clamping pallets. A square Zeropoint Quickclamping cylinder prevents the pallet from twisting. The indexing function enables positioning every 90°. Specially suitable for use in turning.
Note:
The installation Zeropoint Quickclamping cylinders have high holding and pull-in forces with very small installation dimensions. Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. Square pallet for screwing onto the pallet see item no. 6370ZA.
On request:
- Installation diagrams on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
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Bluid-up Zeropoint Quickclamping cylinder K10, K20, K40, square
Hydraulic release (or pneumatic)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Size: 85x85mm, 120x120mm, 150x150 mm
Pull in force 40 kN (hydraulic)
Pull in force 30 kN (pneumatic)
Holding force 105 kN
Use:
Can be used as a single clamping point or combined with round surface-mounted Zeropoint Quickclamping cylinders in machine tables, clamping profiles, columns and towers, measuring machines, assembly stations in connection with clamping flanges no. 6370ZB). Clamping flange size 20 for K10, size 40 for K20, for K40 integrated onto the housing.
Note:
Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The ad-vantages of this are that there are no cumbersome lines and no danger of leakage. The hydraulic version has 1 connection for clamping / unclamping (G1/4 or G1/8). Square pallet for screwing onto the pallet see item no. 6370ZS.
On request:
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications
- Can also be supplied with centering pins for quicker and more precise installation
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Mechanical clamping elements of compact design with highly concentrated force .
High clamping forces and easy operation are the main features, e.g. sliding clamp, clamping screw or hydro-mechanical clamping nut with visual indication of clamping force.
Applications:
for clamping and locking dies on press beds and rams.
on beds of machine tools.
Use in places where no power unit is either available or desired.
Safe clamping ensured by an indicator PIN engaging when the nominal clamping force is reached.
Clamping forces from 60 to 150 kN for 22, 28 or 36mm T-slots.
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REMARK
1 : Mounting surface finish should be no rougher than Rz 6.3 (ISO 4287 :1997). 2 : Be sure to use O-ring included at all times.
3 : Tightening torque of body thread should be as per the table below.
4 : When mounting an attachment, be sure to hold the wrench width at the tip by spanner, etc.to prevent the piston from rotating before
tightening the bolt. Do not attempt to tighten it with a hydraulic-powered resistance against rotation
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Bullet Nose Dowels
Locating Pin Shoulder Liners
Adjustable Locating Buttons
Locating Pin Liners
Bullet Nose Pins
Precision Expanding Dowels
Counterbore Tools / Drill Jigs
Pull Dowels
Drift Handles
Rest Buttons Ground
Fixture Jacks
Pull Dowels (Metric)
Adjustable Jack Screws
Rest Buttons, Threaded
Locating Pins, Relieved Slip Fit
Rest Pads
Fixture Keys, Sine
...
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MISUMI provides more than 1 Million mechanical components for the assembly automation. We delivery components europewide in averagely 6-8 days GUARANTEED delivery from the day of purchase, stock items available from 2 days delivery.
MISUMI 24/7 Web Ordering System (WOS) represents a full-fledged e-Commerce solution, which you can use, for the first time, independently from the catalogue in paper form, to configurate MISUMI products, submit quotations and place orders.
For more information about MISUMI, WOS or for ordering a catalogue please visit: www.misumi-europe.com
MISUMI - Precisely Meeting Your Demands
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Compact Pneumatic twist cylinders are linear motion compact cylinders with an internal cam that provides
90 deg swing motion.
Twist cylinders are ideal swing clamps for automated and semi automated assembly and work holding found in circuit board assemblies, medical devices, robotic cells, component assembly and other applications. Because of their compact size and versatile mounting, they also make unique conveyor stops, diverters and escapements.
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The clamp arm rotates 90° as it extends away from the work piece providing clearance and access for unload/ load operations. Double acting operation and standard magnetic piston offer positive cycles, durability and work piece detection features. Extruded aluminum body mounts directly and rigidly to equipment surfaces in a minimum of space.
Operation cycle:
1) Clamp arm extends (straight line) as it releases work piece from clamp loads.
2) Arm rotates 90° to full extend position.
3) When retracting, clamp arm swings 90°.
Model Code R = clockwise rotation, Model Code L = counterclockwise rotation.
4) With clamp arm in position over the work piece, it follows a straight line path to apply clamping force.
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A variety of workpieces can be
clamped by replacing the clamp
arm. Standard and extended
clamp arms are available as
options.
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A full range of swing cylinders, work-holding cylinders, applicator cylinders etc. specially designed for the clamping of mechanical parts in automated machining units.
STANDARD
Cartridge actuators, threaded actuators, block actuators, spring actuators
Swings clamps, work-holding cylinders :
QUIRI swing clamps have the unique feature of pivoting in the plan, that is, there is no linear stroke during rotation. The space required for the movement of the arm is therefore minimal, and the entire stroke of the clamp can be used for clamping (except 1 to 2 mm clearance) and wear on rod seals is reduced. There are several options for position detection :
- by use of a sensor rod
- pneumatically
- electrically
- hydraulically
Work-holding cylinders :
Contact force can be generated by a spring, or by air or hydraulic pressure.
T-LOCK and R-LOCK actuators :
These actuators have a patented locking system. They are intended in particular for palletized application, with lock-out occurring thanks to oil pressure. The hydraulic system is only pressurized during the linear movement of the rod.
T-LOCK : Linear displacement actuator with off-pressure lock-out system
R-LOCK : Includes in addition a system of rotation in a single plane.
NON-STANDARD
Our structure allows us to carry out all phases of manufacturing to produce a product that is perfectly suited to your needs. This structure includes a team dealing exclusively with clamping systems :
- a commercial manager
- a design team
- a production team.
Please contact us for additional information
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Clamping elements with swing piston
Starting from the off-position the piston swings in the first part of its stroke by a defined angle (swing stroke) and then clamps linearly downwards (clamping stroke).
max. clamping forces from 0.6 to 41.0 kN
max. operating pressure from 150 to 500 bar
max. clamping strokes from 6 to 50 mm
max. total strokes from 14 to 62 mm
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035 - SELECT Pneumatic Swing/Pull Clamp
StrongHold SELECT pneumatic swing/pull clamps are designed for applications not requiring hydraulic power. They are a rugged and simple design suitable for harsher applications.
1. Double acting in threaded body or lower flange mount styles
2. Range of sizes for maximum clamping forces from 50 to 430 lbs.
3. Swing motions in right, left or straight guided pull
4. Avaiable in 0, 45, 60 or 90 degrees of swing
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* double-action clamp with no footprint
* when released, the clamp arm is tilted by 90°,
so the ram or bolster surface is clear
* requires 30 or 40 mm aperture width on die
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HORIZONTAL-HANDLE TOGGLE CLAMPS
VERTICAL-HANDLE TOGGLE CLAMPS
PUSH/PULL TOGGLE CLAMPS
Toggle Edge Clamps
LATCH-ACTION TOGGLE CLAMPS
TOGGLE PLIERS
AIR-POWERED CLAMPS
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The grasshoppers EMILE MAURIN: New ergonomic handle Bi-matter!! A very broad range steel and stainless! The new grasshoppers EMILE MAURIN are provided with an ergonomic handle Bi-matter for a better comfort of use. The non-skid flexible part is in contact with the hand and the harder part in contact with the grasshopper. These grasshoppers have also 2 other technical advantages: an articulation made safe with an integrated thrust and an arm out of U slightly widened to avoid the loss of the screw of plating. The range of grasshoppers EMILE MAURIN is composed of: thorough grasshoppers: with horizontal base plate, vertical or side; with full arm; reinforced; with handle of safety, anti-reflecting drawn grasshoppers: with horizontal base plate, vertical or side; with full arm; with handle of safety, anti-reflecting grasshoppers with sliding tube grasshoppers with hook pneumatic grasshoppers And of course of many models are proposed out of stainless for specific uses in industries such as chemistry and agro-alimentary.
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Ganter from Furtwangen offers a wide range of Toggle clamps.
Vertical clamps, horizontal clamps, push-pull clamps, hook clamps, pneumatically operated clamps are an extract of a wide product range.
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Material:
Steel or stainless steel
Surface finish:
Galvanized and chromated,
clamping spindle and nuts phosphated,
stainless steel natural finish,
plastic handle oil-resistant
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Vertical
Hold Down Vertical 1000lbs max
This heavy duty clamp is available with solid bar and U-Bar construction. It accepts all 1/2-13 diameter spindles. The solid bar model is supplied with a 70901 bolt retainer. The U-Bar model is supplied with 70902 flanged washers. Spindle assembly 70903 must be ordered separately for both models.
Holding capacity: 1000 lbs. max.
Weight: 2 lbs., 7 oz.
Handle moves 67°, bar 120°
Solid Bar: 7/8" height, 3/8" wide
U-Bar: 7/8" height, 17/32" wide
Horizontal spindle adjustment: 3 1/8"
Spindle Thread: 1/2-13
Horizontal
Hold Down Horizontal 750lbs max
This horizontal clamp is available with U-Bar construction in a flanged or straight base. Supplied with a 70915 neoprene tipped spindle assembly. Both models supplied with a blue vinyl handle.
Holding capacity: 750 lbs. max.
Weight: 1 lb., 8 oz.
Handle moves 55°, bar 90°
U-Bar: 3/4" height, 7/16" wide
Horizontal spindle adjustment: 2 1/4"
Spindle Thread: 3/8-16
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Horizontal and vertical zinc-plated steel clamps for light to medium duty applications.
High quality surface protection treatment, optionally available in stainless or other high grade steels for moist or underwater applications,
ergonomic pressed-on plastic handle,
robust fully riveted,
stainless steel and hardened bearings,
two part clamp arm for quick mounting and removal of the clamp pad,
internal stop for defined arm clamping position:
The Clamping Tools for Professionals!
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WDS stock a huge range of Toggle Clamps in both Mild and Stainless Steel. Vertical, Horizontal and High Speed options are catered for in the range that is covered within the Standard Parts catalogue. For further details or a copy of any of the catalogues available from WDS visit our web site or call + 44 (0)113 290 9852.
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225 - Horizontal Hold-Down Toggle Locking Clamp
Minimum overhead clearance is required for this low profile clamp
1. 500 lb. capacity
2. Clamp supplied with neoprene spindle
3. Stainless steel and straight base models available
4. DE-STA-CO® Toggle Lock Plus versions available
235 - Horizontal Hold-Down Toggle Locking Clamp
Minimum overhead clearance is required for this low profile clamp
1. 750 lb. capacity
2. Clamp supplied with neoprene spindle
3. Stainless steel and straight base models available
4. DE-STA-CO® Toggle Lock Plus versions available
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FLEXITOL® Tolerance Compensation Systems
Under the name FLEXITOL®, Böllhoff offers a new family of systems for automatic compensation of production tolerances.
FLEXITOL® is used wherever production-related joining tolerances must be compensated. In this way, twisting or deformation during assembly of components is prevented. This Böllhoff innovation is valuable to the automotive sector, fabrication technology, façade construction, the furniture industry and railed vehicle construction.
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The original MITEE-BITE T-Slot Clamp combines our unique cam action clamping element with a T-nut.
-Locks in machine T-slot for low profile clamping.
-Makes fast set-ups possible right on the machine table.
-Brass hex follows contour of unusual shaped parts.
-Packaged in pairs or complete kits.
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Main components in cast nodular peralite.
Grinding of all surfaces.Possible working positions: supported on the base, on the side or vertically on the head.
Suitable for working in horizontal and vertical machining centres.
Exactness of the clamping repeatability 0.01 mm with constant pressure.
High pressure hydraulic intensifier incorporated into the spindle, which keeps the clamping force for hours.
2.5/4 tons of force without stress and with manual operation.
Ideal for large clamping and long clamping operations.
Side windows for easy swarf evacuation.
Tombstones for twin vices see page 21 in our catalogue
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The Europa 03 type is a high precision, modular vice. It has a mechanicalmechanical locking facility, and a covered manoeuvring screw. It can be assembled in three different solutions according to locking requirements:
TYPE ED03: DOUBLE SELF-LOCKING VICE with facility for closing the two pieces simultaneously, with tolerance up to 2mm.
TYPE ES03: SINGLE VICE WITH THRUST-LOCKING
TYPE ET03: SINGLE VICE WITH PULL-LOCKING.
The covered spindle screw and use of chromium-nickel materials hardened to 58 HRC, assure almost unlimited long-life. The vice, ground on all surfaces., can be used onplane or squared with a tolerance of +/-0.02. Locking is by a mechanical-mechanical multiplier and a force selector to ensure constant thrust control.
By using the stepped jaws, you can position the piece at three different heights, thus avoiding use of parallels.
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ALUFIX XL is a range of strong modular fixturing elements for building fixtures on their own or together with ALUFIX Classic elements. Bars are available up to 10 metres long, other elements include coupling plates and connecting elements. ALUFIX XL is often used for the basic frame of a fixture where less flexibility is required and users move on to ALUFIX Classic for part supports. Also for complete fixtures destined for long term uses this system is sometimes preferred. Reusability is 100 percent.
The system is available in sizes XL50 (bars are 50x50) and XL100 (bars are 100x100) and both are compatible with ALUFIX Classic. The profiles are only machined in the ball seats, which allow accurate and stable ball and seat connection as opposed to connections using holes in ALUFIX Classic.
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Leading vacuum clamping technology for CNC machines
The quality of the clamping system is decisive for the productivity and economical operation of a CNC machining centre.
SCHMALZ clamping systems are the intelligent answer to the problem of meeting the ever-increasing demands, today and in the future.
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Since 1992 we have developed and produced two different variants of our patented professional solution. In connection with the extensive offer of stop elements, work chucking fixtures, and positioning elements, you can erect very complex and modular devices in a very short time. The breadboard system, the screen lines, and the completely integrated fine scaling system allow both the precise clamping and adjusting, and to repeat the process very often. Thanks to our most recent innovation, the new positioning - and - clamping - tube, type "PSR", now both the effectiveness and the flexibility of the use of every screen boring of the original Demmeler 3D - clamping - system can be increased to 30 to 50 per cent. The diversity of our referential product of world - renown allows a broad variety of applications: Part of it are structural steel engineering, sheet metal working, robotics, mounting and measuring devices as well as laser welding, laser cutting, the making of prototypes, and body making.
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Advantages
- Pneumatic clamping with high forces
- Safety clamping RotoClamp Standard - if the air supply fails then systems claps
- The values of hydraulic clamping are reached and exceeded
- Low system costs in comparison to hydraulics
- Simple installation
- Compact design
- Suitable for all shaft sizes
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Bolts
Leveling Mounts
Screws
Micro Clamps
Studs
Nuts
Washers
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Locking elements, Clamping elements, Centering elements
