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Type : Material : Hardness : Surface Treatment RoHS CAD Data
SAQB 1018 Carbon Steel - Black Oxide Compliant
SAQM 1018 Carbon Steel - Electroless Nickel Plating Compliant
SAQA 6063 Aluminum Alloy - Black Anodizing Compliant
SAQW 6063 Aluminum Alloy - Clear Anodizing Compliant
SAQS 304 Stainless Steel - - Compliant
SBQB 1018 Carbon Steel - Black Oxide Compliant
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Craftsman Tools offer a complete design and manufacture service to produce special fixturing to suit any component during any stage of manufacture or inspection. A Craftsman designed fixture can significantly improve the productivity of your machines in the following ways:
* Set-up times are reduced through use of purpose built part location and quick release clamping.
* Parts are mounted to allow maximum access, reducing the number of machining operations
* Rigidity is increased allowing faster machining and improved accuracy.
* Multiple parts or part types can be loaded on to one fixture, reducing batch production time.
* Either hydraulic or manual clamping can be used, which ever is most suitable to the individual application.
Craftsman utilise the latest 3D CAD packages in design components and are accredited to ISO 9001:2000.
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The product range Workholding includes modular T-Slot Systems (V40 and V70) and Hole and Dowel Systems (L12 and L16) for the construction of clamping fixtures.
The large standard program is available from stock. The substantial clamping element assortment is included in the standard parts catalogue.
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Low-profile clamps come in two basic models, one with a single-wedge and the other with a double-wedge construction. In addition, we offer a line of machinable jaw models for workpieces of irregular shape and a special model for casting and wire EDM applications
Standard models come with a hardness of 48-52 HRC and the jaws are serrated or smooth, depending on model. Both the wedge and the jaws are made of tool steel and are through hardened. Fastening operation involving one bolt (M5-16) ensures quick set up times.
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Our engineering department has more than 40 years of experience in the development and manufacturing of Customer specific Clamping Systems. From mechanical up to fully automatic clamping technologies, we offer economic solutions with best price - performance ratios.
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The Alpha A-Pod was borne out of the Job Shop market where set ups were always changing and having a dedicated magnetic chuck on one machine was not practical. The A-Pods provided greater flexibility and quicker pay back. Due to the A-Pod's flexibility, customers began to discover other uses for the A-Pods.
The A-Pod is an ideal tool for the creative shop owner, so Tool and Die shops began using the magnets in place of hydraulic fixtures because magnets cost less, are more flexible and require virtually no maintenance. Unlike a chuck, the A-Pod is completely modular and has little impact to a machine's table weight capacity. A set of A-Pods can be shared between multiple machines.
Large plate manufacturer's discovered the benefits of the A-Pods over conventional magnetic chucks, because A-Pods provide sufficient clamping force and greater flexibility for less money and with significantly less weight.
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SPECIAL FIXTURES
With special fixturing, individual components are held and located with precision and rigidity.
Cycle times (set up and changeover) are decreased while accuracy is maintained. They are ideal for repetitive work, and there is potentially no need to probe the components.
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Hydraulic clamping elements, which are integrated into the press or machine bed. Optimum utilisation of the bed surface without collision points when inserting the die. The tie rod/the clamping cylinder is wivelled/turned into the clamping position. Compact, well proven clamping elements with maximum clamping forces as swing clamp, swing sink clamp, swivel and pull clamp or pull clamp.
Swing sink clamping element in sizes 60, 104, 164 kN or 216 kN at 400 bar for flanged or pipe connection
Other sizes, dimensions or special designs, e.g. extended tie rod or stainless steel construction, are available on request
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Swing sink clamping elements are particularly suitable when the slide surface is to be fully used and the clamping elements could have an impact on die insertion.
• integrated into press bed or slide
• in machine tools and equipment
Function:
The clamping element is double-acting with a 90° swing angle The swing movement is enabled by means of two hydraulic ports and a unique patented guide pin in the swing sink clamp. The piston is guided by a guide pin in such a manner that during part of the stroke a 45° rotation takes place.
The unclamping, change-over and clamping positions are monitored by inductive proximity switches The swing mechanism is protected by spring-loaded overload protection and equipped with emergency hand operation.
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The LANG Quick-Point clamping system provides exceptional advantages. Easy and reliable mechanical operation with highest positional accuracy make this holding system the best in the world. The lowest Zero-point clamping system of only 27 mm / 1.06 inch worldwide is also perfect for vertical machining applications.
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The compact, economical MITEE-BITE Uniforce® Clamp enables you to fixture more parts on the machine table. The specially designed steel wedge spreads the clamping force uniformly on both sides of the 7075-T6 aluminum channel.- Increases production.
- Minimizes tool changes.
- Holds two parts with equalateral clamping action.
- Ideal for clamping flat or round work pieces.
- Reduces wasted space.
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pneumatic control
Standard features
full automatic cycle
fast positive clamping
fixed collet position
1 vertical or 3 horizontal mounting surfaces
self contained
positve index position
minimum heught
fully pneumatic
easily intalled and maintained oil mist lubrication
backed by spare parts inventory
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Witte modular fixturing systems are used to build all kinds of fixtures i.e. holding fixtures, measuring fixtures or jigs, checking gauges, gap and flush gauges, cubings, meisterbocks, blue bucks, match metal fixtures, tool reference models, data control models etc. etc. The dimensions and accuracy of various types of profile enable rigid configurations in any type and dimension.
We offer complete fixtures and attend our customers from planning through approval process to after sales service. Design is done in CAD by our staff, who are experienced in following our customer’s special requirements. Manufacturing, assembly and measuring is taken care of almost entirely in-house by our experienced staff coordinated by our project managers.
Modular fixturing systems enable fast realization of projects from plan to product. Further time and cost advantages are possible if modifications to finished fixtures are necessary because work pieces change.
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PALLET FOR MACHINING CENTRE
ORIGINAL GERARDI PALLETS TO FIT 100% MAKINO,MAZAK,MORI SEIKI,OKUMA,MACHINES.
Solid cast iron cast G30 with double stress relieving heat treatment.Highest accuracy.
Inspection with 3D measuring machines.
AVAILABLE TYPES
Art.85
Grid pallet type with solid threads M16
Art.86
H7 t-slot pallet
AVAILABLE DIMENSIONS
400X400/ 500X500 / 630x630 / 800X800
Price all inclusive.
All accessories are supplied completely hardned and ground HRC 60.
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VISE PALLET
Reduce set up times and increase production on those small production jobs. The pallets can be reused for those repeat jobs.
-Now you can run those fixture jobs without removing your vises.
-These Vise Pallets are designed to fit in all 150 mm vises.
-The Blank Pallets are ideal for multiple small parts using the Mitee-Bite Fixture Clamps or Uniforce Clamps.
-The T-Slot Pallets can be used with our T-Slot Clamps or the versatile 10 mm Riser Kit (#51088) for non-dedicated applications.
-The Vise Pallets are qualified in 2 places so they can rest on parallels or on top of the jaws.
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Table and pallets
Every possibilities for clamping and machining of your workpieces
- Hydrostatic guideways for large heavy duty tables
- High positional accuracy
- High stiffness
- Double protection for V axis for large tables
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Bock Locator Plates and Bock DEXLOC Double Expanding Locator
Pins serve as the foundation of your quick change workholding system. Whether using vises, modular components, or other fixturing, the Bock Locator System works well with all workholding systems.
- Repeat setups to within +/- .001"
- Locator Plates are available in a wide array of sizes, both in inch and metric dimensions.
- Bock Locator Plates are made of hard coated aluminum for a durable surface
- Alpha-numeric coded holes for an accurate and repeatable baseline reference
- Every hole precision bored to fit Bock DexLoc locating pins and threaded through for maximum versatility
- Brass protection plugs included for every hole
- Eliminate time consuming "dialing in" for every setup
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From small to large
For every size of pallet there is a “recommended” maximum workpiece size.
However, this should only be regarded as a guide, since the size of the workpiece relative to the pallet depends above all on the material and the type of machining.
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CUBES
Features and Advantages:
• Fits directly to machine pallet with no need for further machining.
• Safe load/unload outside machine.
• Base and faces finish machined.
• Strong construction and integral base providing dimensional stability and capacity for arduous work.
• Easier machine set up and programming.
• Permanent datums and interchangeable fixture plates (available as an option).
• Probe the cube, not the component.
Range of Options Available
• Cube
• Tee Bracket
• Angle Bracket
• Extended Tee Bracket
• Cruciform
• Hexaform (special)
• Triform • Window (special)
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FRESMAK TOMBSTONES AND CUBES
Fresmak produces cubes and tombstones for horizontal machining centres for the vices ARNOLD mat and ARNOLD twin in there different versions and sizes. The standard items are:
for the ARNOLD mat in sizes 090, 125, 160 and 200:
- Duo Base Plate
- Double Duo Base Plate
- Cube 4x90º
for the ARNOLD twin in sizes 090 and 125:
- Duo Base Plate
- Double Duo Base Plate
- Cube 4x90º
This items can also be made as per customers indication.
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To support and complete the Gerardi Modular Workholding System a more and more strategic and important role is played by the range of Modular Tubstones and Sub-plates.
They are manufactured in the most different shapes and versions, anyway always provided in one solid cast iron cast G30 and with double stress relieving heat treatment. Just recently they are available in Aluminum too.
The shapes available are the following:
Square cubes
Rectangular cubes
Crank-webs
Angles
Plates and subplates
Shelves
On specific request
As versions and finishing following types are manufactured:
Rough milled cast irons (5mm stock)
Rough milled cast irons with tailor-made base face
Finished Tombstones, accuracy ±0,01mm
Tumbstones for modular plates
Grid Tumbstones with calibrated holes and solid threads
Grid Tumbstones with Ø12 or 16mm hardened bushings and elicoils in inox steel
Grooved types
Taylor made
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Utilizing proven technologies, we can develop a solution for your milling process.
ITW Workholding has utilized both its core products as well as newly engineered designs to address the needs of its customers, as they relate to static machining processes.
Tombstone Fixtures
- Hydraulic - 3000 to 5000 PSI
- Pressure Maintained with Accumulator
- 2, 4 or 6 Sided Tombstones Available
- Modular Component Designs
- For Horizontal Machining Centers
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TOMBSTONES
The use of prismatic type workholding, brings all of a machine’s axes into play - and each pallet can be loaded with the maximum number of components.
Chevin Tools offers a wide range of prismatic workholding; all made from cast iron to provide both strength and increased damping capability.
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With UnoSet up to 10 Kg (22lbs), with PalletSet W up to 30 Kg (66lbs), with FrameSet up to 100 Kg (220lbs). The product family of the WEDM Tooling System fulfils all the WEDM requirements. Workpieces are preset off-line, while the machine is producing.
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The F-Tool WEDM tooling line features through the simple concept for the professional at the everyday life.
- The F-Tool WEDM tooling assortment is developed by well-known engineers and made of corrosion-resistant, high-quality steel. The system fulfils highest quality claims.
- The basic ruler provide a stable stopper and a clamping beam for large parts and many practical F-Tool clamping elements.
- The system is stable, can be cleaned well and is assembled directly on the basis zero tables of the machines.
- The F-Tool clamping elements can be pushed free in position under the clamping groove after the insertion, before they are clamped on the stopper with the clamping screws.
- The F-Tool clamping elements can be charged with the work piece outside the machine and later be assembled in the machine, system oriented in reference position.
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Fixturing System 4000
for Wire EDM
The Fixturing System 4000 is designed for fast and high precision clamping of workpieces in Wire EDMs. The workpieces can be clamped directly in the beams (Basic Set) or via pallets with fixed workpiece holders to a clamper on the EDM table (Pallet System).
The Fixturing System 4000 fits on all Wire EDMs. All components are made of highest quality stainless steel.
rost-resistand
consistent accuracy
Vacuum hardened function surfaces
compatible with the Fixturing System 5000 and Palletizing System 8000.
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Widespread tooling system for workpiece clamping on any chipremoving or EDM machines. Suitable for part sizes up to 160x160x250 mm. Positioning accuracy: 0.002 mm.
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The cube type C.E.8. 93 is the appropriate tool to use contemporaneously vices from the series Europe 99 in vertical. It is the ideal solution to reduce the production time on C.N. having the possibility to increase the quantity of workpieces. Buildt in cast iron mechanics G 30 stabilized, offer max. guaranty, rectifieded on supportface, assure centesimal tolerance.
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Clamping Devices
Quick-Acting Clamps
Cam Levers
Taper Clamping Units
Hook Clamps
Quick Acting Clamps
Hook Clamps
Latch Clamps
Push-Pull Clamps
Pneumatic Clamps
Adjustable Clamp and Tension Levers
Ratchet Levers
Clamping Joints
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Hardinge Collet Blocks grip round, hex, square or odd-shaped parts and can be used horizontally or vertically on mill tables, flat or angled fixture plates, tombstones or rotary trunnions. Sizes are available from the 1C micro medical machining industry up to the 35J mid-range automotive and aerospace industries. Modular collets blocks are compact with a low profile for increased axis travel and for maximum layout of the workspace. A collet can provide certain advantages over a jaw chuck, vise and other clamping methods.
There are some advantages of using Collet Blocks instead of a standard vise or 3-jaw chuck. A collet automatically centers the workpiece for reduced setup time. Centers remain fixed when the fixture is removed from the machine table. A collet provides equal gripping pressure around the circumference of the part unlike a standard vise or a 3-point contact jaw chuck. Thin-wall parts or delicate materials may crush or distort in a standard vise or jaw chuck. Collets ordered with serrations can add additional gripping power to prevent push-back and radial slipping. Extended-nose collets can provide additional tool clearance. Some collet blocks accept expanding collets to grip a part at the internal diameter. Collet blocks are modular for arranging on a pallet for multiple part processing and quick pallet changeover.
Collet blocks and rotary trunnions can be ordered online at www.shophardinge.com.
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Locking elements, Clamping elements, Centering elements
