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Their spread construction makes the horizontal concrete mixing plants with Stetter aggregate pre-weighing especially suitable for special ground forms and for the different types of aggregate storage. These plants have proved to be reliable in practice worldwide – as ready-mix concrete plant, as mixing plant for a precast factory or for the application on a large construction site. One of the remarkable feature of this series is its high operating safety and optimal capabilities. With this plant series we offer you a modular system meeting entirely the diverse requirements.
The main characteristics of the Horizontal Concrete Mixing Plants
- Division into pre-mounted subassemblies ensures a fast and cost-saving erection.
- In order to meet the specific requirements, three different types of aggregate storage can be allocated to the same mixing station: Star batcher, Presilo, Aggregate in-line silo
- Exact batching of aggregates, cement, filler, water and admixtures
- Separate operator’s stand with Stetter fully-automatic control system. Conventionally or in microcomputer technique with interface for data processing.
- The mixing plants are alternatively equipped with Stetter turbo mixer or BHS twin-shaft trough mixer.
- Efficient, robust, reliable, safe in operation, easy to maintain
- Optimal access
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The range of Liebherr mixing plants includes vertical and horizontal configurations, as well as mobile systems.
Numerous variants and mixer systems guarantee the application of transport concrete, just as well as prefabricated units and concrete goods factories.
Also special solutions can be accomplished according to customers request.
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ORU MB Pan mixer with two horizontal shafts, counter-rotating and synchronized with each other, are characterized by their big output per cycle and are ideal for the preparation of various types of concrete: from concrete for civil and industrial construction, to light concretes made with materials of low specific weight, to mixtures for subfloors and road subgrades. Moreover, the particular configuration of the mixing devices makes it possible to use coarse aggregates (with grain sizes >150 mm).
They are mainly utilized when big concrete outputs are needed: plants for truck mixer feeding and plants for dams.
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Efficient, Effective Design Provides Superior Results
Eliminates concrete build-up between the isolator components
Patented Square Head provides more efficient consolidation at lower speeds with reduced risk of vibrator trails
Gear motor design maintains speed for thousands of operational hours
Less oil consumption and less heat generated resulting in lower cooling requirements
Highest force eccentric available for this size head
Rugged design hits harder, at lower speeds
Directs vibration to the mix and not to the paving machine
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The development of new types of concrete lead to the consequence that apart from quality control also development and research work is being performed more and more frequently in a concrete laboratory. Thus, the concrete laboratory is gaining a new strategic importance. Hence, it is important that the laboratory test results are representative and can be translated into practical applications without any problems.
At the requests of numerous customers, BHS has therefore developed a laboratory mixer with 60 l volume, which is a truly scaled down version of a real BHS Twin-Shaft Batch Mixer. Lab tests thus correlate to actual field performance.
The lab mixers are available in 3 kW or 2 x 5,5 kW power rating and with a frequency converter (optional).
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BHS has a longstanding experience in the engineering of mobile mixing plants with high throughput rates. The broad variety of the BHS program offers attractive solutions for throughput rates ranging from 80 m3/h to 300 m3/h compacted concrete. Typical applications are found in the construction of hydro-dams, concrete roads, airports, new railroad lines or other large-scale construction sites. Remarkable features of the BHS Mobile Plants are as follows:
quick erection without any need for foundation work
completely preassembled components
sturdy, containerized construction
suitable for frequent relocations
very short set-up times for erection and dismounting
Plant mobility also means for the engineers of BHS that no compromises are to be made in the daily operation of the plant: easy operation, sturdy construction and good accessibility for maintenance purposes.
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The plant is designed to cut mobilization costs and reduce the number of concrete plants owned. Only four trailers make up the entire plant and all trailers are less than 12'(3.65m) wide. The MCP plant with dual cement batch hoppers and wide aggregate weigh belts can theoretically produce up to 50 batches of 12 cyd or 9.23m3 (vibrated and compacted concrete) in an hour when a 30-second mixing time is used. The plant technology insures rapid concrete uniformity and better cement and entrained air dispersion within a batch (as well as batch to batch). The MCP Series plant can uniformly mix 12 cyds or 9.23m3 of 1.5" slump concrete in 30 seconds according to the American Society of Tests and Measures (ASTM) C94.
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ORU ONEDAY is a pre-wired and pre-assembled mobile batching plant that has been engineered in order to meet the growing requirements of reducing time, space and handling in the yard.
The compact structure of the ORU ONEDAY plant allows the immediate passage from the transport configuration to the operational one, thus drastically reducing the time and spaces necessary for its installation on site.
The mixing group is the heart of the ONEDAY system: the ORU MS planetary pan mixer with vertical shafts allows the perfect and rapid mixing of high-quality concrete. The accurate control of every single phase provides an efficient and effective instrument for meeting the customer's requirements
ORU MULTIS 750/500 of IMER Group is the new mobile 30 mc/h batching system completely prewired and preassembled.
The ORU DAY MS mixing group is composed of:
* A frame made of heavy-duty steel beams which together with the rails for the skip, the electrical panel booth, the mixer and the water and cement weighing hoppers form a single monobloc
* The skip with a particular geometry fitted with rotary deflectors that allow a large area for admitting the aggregates. These deflectors in turn close when the skip rises preventing the material from falling out. Unloading takes place in the lower part of the skip through a simple tilting hatch: during this stage the skip is in the vertical position, allowing quick unloading also in the presence of compact and wet materials without leaving remains inside.
* The cement weighing hopper and the water weighing hopper rest on a support structure hinged to the front part of the mixing group.
* This type of structure is produced for the following mixers: ORU MS 1500/1000, 2250/1500 or 2250/2500S Planetary Pan Mixers
* Control panel installed in a recess of the support structure and protected by a sheet metal case.
The ORU DAY MB mixing group is composed of:
* A frame made of heavy-duty steel beams which together with the rails for the skip, the electrical panel booth, the mixer and the water and cement weighing hoppers form a single monobloc.
* The skip on the ground or underground with a particular geometry fitted with rotary deflectors that allow a large area for admitting the aggregates. These deflectors in turn close when the skip rises preventing the material from falling out. Unloading takes place in the lower part of the skip through a simple tilting hatch: during this stage the skip is in the vertical position, allowing quick unloading also in the presence of compact and wet materials without leaving remains inside.
* The cement weighing hopper and the water weighing hopper rest on a support structure hinged to the front part of the mixing group.
* This type of structure is produced for the ORU MB 3000/2000 twin-shaft mixer
* Control panel installed in a recess of the support structure and protected by a sheet metal case.
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Conditions are different for road construction and large constructions sites. Road construction requires mobility of the plant with extraordinary concrete quality. It must be possible to shift the concrete mixing plants in use quickly and easily in order to have the concrete ready at the job-site "just in time". On the other hand also here a high-quality concrete produced by a high-capacity plant is required. With the M-series Stetter has hit the bull’s eye. These plants allow optimal employment of personnel and material independent of the traffic situation.
The main characteristics of the Mobile Concrete Mixing Plants:
- For applications requiring frequent change of location
- Fully installed concrete mixing plants
- Installation on compacted plane underground completed by mobile ramp walls
- Suitable for ready-mixed concrete of all qualities, HGT (hydraulically combined carrying layers), mixing of recycling material, mortar, floor pavement etc.
- Material feeding by front-end loader via a ramp to be filled up
- In compartment batcher version (TZ) the feeder skip is weighing container at the same time
- In in-line silo execution (RS) weighing is effected via the weighing belt
- Intensive mixing of the concrete components is done in a Stetter turbo mixer or in a twin-shaft trough mixer made by BHS.
- High concrete output
- Discharge of concrete into truck mixers or onto tipper trucks
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PH9 RS2
A machine to be projected equipped with unequalled advantages, proposing a single comfort, for incomparable performances.
Performances:
# Theoretical output with pump 2 L 61: 60 l/mn
# Theoretical output with pump 1,5 L 63: 100 l/mn
# Granulometry maximum: 6 mm
# maximum Distances from repression (noncumulable): H 40 m/L 100 m
# Level noise at the work station: < 85 dB
# Sound power: < 100 LWA
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TP14
Champion in projection of full-course or traditional coatings, in transport of fluid covers containing anhydrite or cement, mortar of filling (Vertical Block) and in work of jointing.
Performances:
# Pumps: 2 L 61
* Theoretical output (maximum): 60 l/mn
* Distances from repression (noncumulable):
O horizontal (maximum): 100 m
O vertical (maximum): 40 m
* Granulometry (maximum): 6
# Pumps: 1,5 L 63
* Theoretical output (maximum): 100 l/mn
* Distances from repression (noncumulable):
O horizontal (maximum): 80 m
O vertical (maximum): 30 m
* Granulometry (maximum): 6
# Pumps: 1,5 L 71
* Theoretical output (maximum): 14 m3/h
* Distances from repression (noncumulable):
O horizontal (maximum): 200 m
O vertical (maximum): 70 m
* Granulometry (maximum): 8
# Level noise at the work station: < 85 dB
# Sound power: < 100 LWA
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T7
WORM-GEAR PUMP FOR SPRAYING FINISHINGS, INJECTIONS AND FILLING JOINTS AND LEAKS
T7 is an easy to handle, flexible machine for spraying thin-layer finishings, decorations, orange-peel finishings, rustic finishings, materials with fibres and ready-mixed plasters.
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MINI AVANT
PLASTERING AND CONVEYING MACHINE FOR COMMON AND SPECIAL MORTARS
MINI AVANT is the ideal solution for pumping, conveying and applying a wide range of common mortars, lime and/or cement-based mortars and cement-based ready-mixed plasters.
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Jointy
Rapid and malignant to produce joints or to rejoint masonries, tunnels, works of art, ready-made units, etc
* In option Jointing of bricks: 5 m of pipe of transport and lance with tube Ø 8
* Stone jointing: 5 m of pipe of transport and lance with tube Ø 10
* Injection: launch + adapter (extension of 5 m pipe in option)
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GIOTTO
PLASTERING MACHINE FOR DRY READY-MIXED PLASTERS
GIOTTO is a machine designed to apply cement-based, gypsum-based and insulating ready-mixed dry plasters easily and quickly even in small spaces.
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TALENT
PLASTERING MACHINE WITH WORM-GEAR PUMP AND HYDRAULIC FUNCTIONING, SET-UP WITH TILTING MIXING MACHINE
TALENT is a high-efficiency plastering machine for mixing, pumping, spraying and injecting common, ready-mixed, insulating and special mortars. Result of the most developed TURBOSOL research.
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PRO H DM
PLASTERING MACHINE WITH WORM-GEAR PUMP AND HYDRAULIC FUNCTIONING FOR COMMON AND SPECIAL MORTARS
PRO H is a high-efficiency plastering machine for mixing, pumping, spraying and injecting common, ready-mixed, insulating and special mortars. Result of the most developed TURBOSOL research.
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POLI T
SCREW-PUMP PLASTERING MACHINE FOR COMMON AND SPECIAL MORTARS POWERED BY ELECTRIC THREE-PHASE MOTOR
POLI T is a next-generation plastering machine for mixing, pumping, spraying and injecting traditional, ready-mixed, insulating, special cementicious and self-levelling screeds.
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Our 600 Series Internal Pneumatic Concrete Vibrators are high performance immersion vibrators of simple precision construction. The design features minimum moving parts and no bearings. Each model has an in-line lubricator. There are 8 standard sizes.
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FITTED WITH 2 M HOSE, TURN ON-OFF HANDLE, STEEL OR RUBBER MADE HEAD
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The BD Pneumatic Concrete Vibrator series utilizes a built-in pneumatically driven motor which has only two moving parts, the vane and rotor. Compressed air is supplied to the vibrator through the air valve and inner hose. Air flow into the rotor, passes through the passage ways in the vane, back through the "air gap" on the rotor and outer holes in the rear flange. This activates the rotor and the vibrator begins to vibrate
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Lightweight, Portable and
FULL POWERED!
This compact, gas powered concrete vibrator will drive any size Square Head at electric vibrator speeds. You can go anywhere the job is without the extension cord.
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Ride-On Trowels
Ride-On Mechanical Trowels
MQ/Whiteman trowels feature more built-in benefits and not-so-standard features like TwinPitch controls, durable gearboxes, constant-velocity joints and steering assist, surpassing contractor expectations.
Ride-On Hydrostatic Trowels
MQ/Whiteman's Hydrostatic Series 8- and 10-foot hydraulic trowels are the industry leaders and are unmatched in producing maximum floor flatness. These reliable models are easy to operate and smooth running.
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Trans Flow18
A compact gauge for transport with large flow of fluid covers containing anhydrite or cement, with possibility of radio order 5 functions.
* Performances They depend primarily on the quality and the fluidity of the product used (not of chip to this sentence)
* Theoretical output: 18 m3/heure
* Maximum granulometry: 8 mm
* Distances from repression (noncumulable):
O vertical: 70 m
O horizontal: 200 m
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Trans Flow14
A conveyer of cover compact, handy and easy to use for a flow which can reach 14 m3/heure.
* Performances Theoretical output: 14 m3/heure
* Maximum granulometry: 8 mm
* Maximum height of repression: 70 m
* Maximum distance from repression: 200 m (according to product, distances noncumulable)
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PRO H CL
WORM-GEAR PUMP FOR LARGE VOLUMES OF SELF-LEVELLING SCREED
Trailer-mounted pump ideal for professionals that use large amounts of self-levelling screed. PRO H CL is powered by truck mixer or mixing plants.
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The cabin is mounted on a silent block to prevent vibrations inside the cabin. Both water tanks are also mounted on a silent block.Radiator in alluminium. Thanks to the patented system the drum turns until the unloading mouth is directly at the front near the driver’s seat. In this way, the material can be unloaded keeping an eye on the casting area while driving. This is particularly useful when unloading on the wrong side. In addition, again for the safety and convenience of the operator, the texture of the concrete can be checked directly from the driver’s seat without having to get out of the cabin. Easy accessibility for maintenance on the engine and the components of the hydraulic circuit. Thanks to the particular design, studied to reduce manoeuvres during loading with the shovel, the Zeta kinematic mechanism makes the self-loading system look like a sort of “wheel-loader” shovel with enormous advantages and time saving. Lifting system with double-acting return and soft-stop braking system.
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These 4x4 concrete mixers feature high stability, even with a full load and on difficult and rough stretches. High-tensile electrowelded steel frame, articulated with oscillating bridge for greater stability, and double soft-system jack. Even though small, the concrete mixers of the DB 110 and DB 180 series confirm the high standard of the equipment designed to assist the operator. Stan-dard production includes automatic mechanical closing of the loading shovel to prevent material spillage during loading into the drum. Water tank positioned at the front for better weight distribution in order to always operate in safety conditions. FIORI makes enormous and continuous efforts to improve the safety of the concrete mixers. Unique in its 1 cu m category the DB 110 is fitted standard with 3 windows and driving reversibility. The DB 180 can also have a closed cabin.
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CARMIX 25FX
Drum capacity: 3450 liters
Concrete output: 2,5 m3 per batch
Productivity: 4 cycles/hour
Transmission: Bosch Rexroth. 4 wheel driving
Engine: Turbo diesel JCB 444TC, water cooled, 4 cylinders. Power 63 KW (85HP) set at 2200 r.p.m.
Reversible driving seat with automatic inversion of hydraulic steering circuit and ROPS/FOPS canopy
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Concrete plants, Concrete mixers, Concrete pumps,...
