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The rugged and easily mounted EASYSTAR star screen deck separates compost, bark, biomass, etc. into oversized and undersized particles – extremely reliably and with low noise levels. With its easily mounted footrest substructure, the simple roll-off version allows quick and flexible semi-mobile use.
When used in conjunction with a shredder, overlengths (shredded waste wood, green waste, root wood, etc. ) are cut off effectively, resulting in simple, cost-effective material treatment.
Advantages at a glance
* quickly deployable with mounting on roll-off platform
* high throughput with precise selectivity – even with moist materials
* simple speed control at the screen deck to change particle size in seconds
* ideal for removal of overlengths in conjunction with shredder
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HITACHI Track Mounted Screen was developed by accumulated technology. It's featuring precise screening and superior transportability. Our highly advanced screen realizes reliable performance with environment friendly in various job sites as follows. Landfill, Waste management, Recycle, Quarry, Mining, Demolition and so on.
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RUBBLE MASTER CS series screens are compact linear oscillation screens that can be transported like containers. They are flexible as far as feed material is concerned an sort crushed material such as building rubble and natural rock very efficiently. Power is supplied from the crusher generator - a huge advantage at more remote sites.
The CS3600/2 twin deck screen is perfectly matched to the powerful RM70 and RM80 crushers. Its throughput capacity is optimised according to the angle of the screen, mesh gap and the type of material to be processed. Even at high throughputs the CS3600/2 impresses with its reliable grading ability and low maintenance requirement thanks to self-cleaning screen decks.
The three conveyor belts achieve impressive discharge heights as well. The screened material belt is safely integrated into the framework and is folded away hydraulically prior to transport. The CS3600/2 can be transported to job sites using a truck equipped with a drag-on winch.
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RUBBLE MASTER CS series screens are compact linear oscillation screens that can be transported like containers. They are flexible as far as feed material is concerned an sort crushed material such as building rubble and natural rock very efficiently. Power is supplied from the crusher generator - a huge advantage at more remote sites.
The CS2500 single deck screen is perfectly matched to semi-mobile RM60 crushers. The throughput capacity of the linear oscillation screen is optimised according to the angle of the screen, mesh gap and the type of material to be processed. Even at high throughputs the CS2500 impresses with its reliable grading ability and low maintenance requirement thanks to its self-cleaning screen deck.
The two conveyor belts achieve impressive discharge heights and are integrated safely into the frame of the screen unit. They fold hydraulically for transport so the CS2500 can be loaded onto a truck equipped with a drag-on winch.
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The VS60 is a compact standalone screen unit designed to sort and separate fine material from rubble, asphalt, concrete and excavated material etc.
The container-mobile twin deck screen is also an ideal complement to the RM Compact Recycler RM60 (also compatible with RM70). The two screen decks deliver the most precise level of grading by pre-screening fine grained material and considerably reducing wear in the crusher. The discharge height can be adjusted by inserting 2 additional skids.
Power can be supplied from the crusher generator - a huge advantage at more remote sites. Also available with side discharge belt, hopper extensions and container-mobile transport option.
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The TS3600 is the economic solution for producing high-quality defined grain sizes, regardless of whether it's round grain from walls or for refining building rubble that can be graded using a screen.
The tracked double-deck screen can be operated as a standalone screen to separate excavated soil, sand and gravel, plus building rubble mixed with high levels of earth and fine grain material. Thanks to the hydraulically opening feed hopper with oversized grain grating, the TS3600 can also be fed direct from a mobile RM100. Three defined final grain sizes can be produced in a single pass in combination with the RM100 and OS100 power package equipped with oversized grain re-feeding system.
The screen can be operated by one person alone and the system is available with a radio remote control. All maintenance jobs can be carried out quickly and easily, thanks to perfect accessibility.
For transport purposes the belts are moved hydraulically into the transport position so the TS3600 with its unique, compact dimensions is ready straightaway for transportation from one job to the next.
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Conveyors - 426 Stockpiler
* Electric Drive (not including electric control panel).
* Hydraulic raise/lower on electric conveyors.
* Hydraulic Powered Hub.
* Chevron Belt.
* Variable speed on conveyor.
* Remote stops (2 off required on site wiring - fitted to electric option only).
* Rubber or steel lined feedboot (Bolt on).
Standard Features
* Hydraulic Drive
* Conveyor Hydraulic Raise/Lower - fitted to hydraulic drive only
* radial Hubs
* Lagged Top End Drum
* Heavy 3ply Belt
* Disc Return Rollers
Additional Options
* Low Level Feedboot
* Low Level Pivot Stand
Conveyors - 532 Stockpiler
* Electric Drive (not including electric control panel).
* Hydraulic raise/lower on electric conveyors.
* Electric/Hydraulic drive - (Motor size depends on specific Application)
* Diesel/Hydraulic drive Deutz Air Cooled
* Hydraulic Powered Hub.
* Chevron Belt.
* Variable speed on conveyor.
* Remote stops (2 off required on site wiring - fitted to electric option only)
* Rubber or steel lined feedboot (Bolt on).
* Low level Feedboot
* Low level Pivot Stand
Standard Features
* Hydraulic Drive
* Conveyor Hydraulic Raise Lower (fitted to hydraulic drive only)
* Radial Hubs
* Lagged Top End Drum
* Heavy 3ply belt
* Disc Return Rollers
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FLS RAHCO's Mobile Stacking Conveyors (MSC) provide our clients with an efficient, flexible means of conveying material. The MSC has the lowest average cost per tonne of any stacking method.FLS RAHCO MSC designs allow stacking in advance and retreat configurations as well as the ability to stack radially and laterally.
Our conveyor designs provide clients with automatic leveling and guidance systems, GPS navigation systems, rugged construction, up to 98% availability, and operating costs as low as $0.05/tonne.
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FAM settlers on crawler-type vehicles work in the open mining as last equipment member in the conveyer chain of the continuous overburden tilting.
The FAM program contains tiltable settlers on crawler-type vehicles in
- two-piece design with sedimentation equipment and intermediate promoter as well as in
- one-piece design with supply bridge for mechanical handling capacities to 20,000 m ³ /h and
Direct fall settler with excessive stacker boom to 195 m
to direct dumps of the overburden
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FLS RAHCO designs heavy-duty radial stackers for handling a wide variety of materials ranging from flyash to coarse aggregate material. FLS RAHCO Radial Stackers are located throughout the world with multiple systems operating in the United States, Chile, China, and Papua New Guinea.
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Conveyor spreaders for removal of overburden are the most frequently designed and delivered type of giant machines used for mining of raw materials and handling of loose material. Machines are designed according to specific requirements of customers and adjusted to the working conditions in the place where they will operate.
The first spreaders of our own design, type Z 1200 with capacity 1,200 m3/h and rail undercarriage were manufactured in 1953. Our current production range offers spreaders mounted either on walking or crawler undercarriages with capacity from 1,500 to 13,000 m3/h.
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Spreaders are mobile continuous operating dumping machines receiving the material from the shiftable dump bench conveyor via a tripper car or from Mobile Transfer Conveyors.
The main parts of a spreader are the receiving boom with or without support crawler track, the superstructure, the sub-structure with crawler tracks and the discharge boom. Determined by operational requirements the discharge boom can be fixed, is liftable and slewable.
The Spreader is able to dump a low cast, which will be the travel plateau for one of the following dumping blocks, and a high cast on the other side of the shiftable dump bench conveyor.
The main design criterion is the length of the discharge boom, determined by the required dumping height and block width as well as by the material properties meeting safety requirements (stability of the dump itself, safety of the equipment on dump).
Tenova TAKRAF offers Spreaders of compact design or large Spreaders with long discharge booms for high and safe dumps. The capacity ranges from 2500 m³/h to 14500 m³/h. The length of the discharge boom can reach 195 m as built for a cross pit spreader for Russia.
Cross Pit Spreaders are part of a highly efficient Direct Dumping System. They receive the material directly from a Bucket Wheel/Chain Excavator. The discharge boom of those Spreaders reaches over the open pit and transfers the material directly onto the dump site.
Tenova TAKRAF Cross Pit Spreader operate in Russia (8800 m³/h - 195 m boom length) and Hungary (5200 m³/h, 165 m boom length).
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Tenova TAKRAF developed and supplied Slope Conveyor Bridges as a mobile link between a Bucket Wheel/Chain Excavator and a shiftable conveyor installed on a bench with a higher level. The advantages of Slope Conveyor Bridges are on the one hand the location of the face conveyor already on the next higher level and on the other hand the elimination of a ramp conveyor. The slope will be bridged by the Conveyor Bridge without any earth work.
Tenova TAKRAF's Slope Conveyor Bridges in Kazakhstan have a capacity of 5500 m³/h and can handle height differences up to 28 m.
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Dumping machines are machines used for dumping ores, coal and other loose materials. They represent a traditional part of PRODECO, a.s manufacturing output. The company offers its customers both single-purpose dumping machines-stackers, i.e., machines for dumping and loading materials and machines that combine a loading and dumping machine in one unit - stacker reclaimers.
Dumping machines are available on rail undercarriages with loading capacity from 750 to 3,500 t/h and dumping capacity from 750 to 4,000 t/h.
The combined KSS 4 000/3 500 stacker reclaimer, which was put into operation in 2000, is the most modern dumping machine as well as the biggest.
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Surface Miner machines are the technology for extracting, crushing and loading material in one continuous process. This equipment is the alternative to the conventional drilling & blasting operation in mineral and rock deposits and eliminates primary and even secondary crushing.
TenovaTAKRAF Surface Miners are capable of mining minerals with a compressive strength of up to 80 MPa. Lime stone, bauxite, lignite, coal, phosphorus and iron ore to name a few.
The selective mining of thin or sloping seams increases the efficiency of handling and further processing.
Tenova TAKRAF Surface Miners have been developed for the particular needs of the mining and aggregates industry.
The actual cutting process is tailored to the application thus maximizing efficiency. The cutting drum's location at the front allows for easy access, thus ensuring fast change of the cutting tools.
The compact cutting drum drive allows for steep slope angles and increases the effective cutting height up to 60 % of the drum diameter.
Our machines are designed to fit your mining and processing needs exactly.
Capacities range from 120 to 4000 metric tonnes per hour run-of-mine product.
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Other surface mining and quarrying equipment 
