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| Carbon fiber idler rollers (composite rollers) are designed for reduced weight and high critical speed. Lightweight, low-inertia idler rollers allow faster web speeds, reduce vibration, decrease waste, and improve product quality. |
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Line of assembly or packaging following your schedule of conditions on the basis of:
- roller conveyers, with band, chain
- transfer to plates
- Manual, motorized or automated System
- Workstations to measure in aluminum profile
- Flow storage |
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Line of assembly or packaging following your schedule of conditions on the basis of:
- roller conveyers, with band, chain
- transfer to plates
- Manual, motorized or automated System
- Workstations to measure in aluminum profile
- Flow storage |
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Typical combinations :
Neoprene with Polyurethane (P-5100 or P-6100)
Neoprene with Silicone (S-5100 or SK-5100)
Neoprene with natural rubber (K-5100)
Neoprene with soft foam coating and Polyurethane sealing |
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Cogbelt: A simple solution for problems regarding hygiene and durability.
SIMPLIFIED DESIGN AND CONSTRUCTION:
- plastic sprocket drive, 40 mm square boring
- open sliding plate made up of plain rails
RELIABILITY, DURABILITY:
- excellent tracking properties due to the cog
- positive drive (no slipping)
- very high abrasion and cut resistance
HYGIENE:
- two smooth, easy-to-clean surfaces
- silent operation
- complies with food standards (FDA, USDA dairy-meat and poultry)
RECYCLABLE:
- thermoplastic recyclable material
- ability to recover used conveyor belts
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After your parts have been oriented, IDEATEC can provide
you with solutions to get the parts to the places where they
are needed :
- Linear vibratory conveyors, to transport them using vibrations.
- Conveyor belts, to accumulate them.
- Unitary or multi-position separators can separate them individually or in organized batches.
- Specially adapted ducts to convey them pneumatically.
- Manipulators to position them. |
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The belts are adjustable in height and angle, they are driven by three-phase electric motors with or without inverter for speed control, and they are built with long life and reliable materials.
Our conveyor belts for end-items are designed to avoid any damage, using clear or opaque, abrasive or plain rubber special belts, in accordance with the most different requirements.
For blank handling, instead, these belts are designed to feed any kind of machine tool, ensuring high strength, low maintenance and great loading capacity, the piece weight ranging between a few kilograms and some hundred kilograms.
We produce also linking belts to transfer parts between production lines, ensuring a steady flow of parts to the working stations, with autonomous control or fully slaved to their relative production unit control systems |
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The conveyor belt takes off and transports your extruded profiles from any Brabender® extruder or Extrusiograph®.
Together with the speed control unit, the conveyor belt is mounted on a movable frame which can be adjusted in height. The castors can be fixed.
In the CAN version, nominal speed setting can be done by the PC. |
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Conveyor Belt - Heavyweight
Under the toughest conditions, Goodyear Engineered Products' heavyweight conveyor belts don%u2019t just keep you running, they keep you running more profitably. With superior performance, we help you achieve lower cost-per-ton conveyed for a wide variety of above and below ground applications. With our top-tier distributor support, which includes online software that monitors your belt%u2019s integrity and performance, you get the most out of every belt we make.
Conveyor Belt - Lightweight
Designed to meet the demanding requirements for a wide variety of industries and applications, Goodyear Engineered Products lightweight conveyor belt gives you heavyweight results. From check-out counters and package handling to exercise equipment, our lightweight conveyor belt is made to order to meet your specifications in size, fabric, compounds, colors and top cover profiles. With Goodyear EP quality built into every belt, they%u2019re made to last. |
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| Metso Minerals delivers the world's most comprehensive range of conveyor belts. Based on more than 100 years of experience in development, manufacture and applications know-how, Trellex belts and belt systems are designed to meet specific end-user requirements for high performance and cost-efficiency. |
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Our unique range of Polyurethane-coated belts is distributed throughout the world. We also offer a wide choice of PVC belts.
Our high degree of flexibility gives us the possibility to manufacture specifically designed belts ranging from 200 m² within a few weeks. |
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Flex-Lag® Weld-On Ceramic
Eliminate the belt vibration and cleaner chatter often caused by ordinary weld-on lagging by installing Flex-Lag® Weld-OnCeramic Pulley Lagging. It features a new gutterless design with easily installed over-lapping segments. So the wide gaps between strips of conventional weld-on lagging products are eliminated.
Flex-Lag® Ceramic
When conventional rubber lagging fails to correct belt slippage, the solution is Flex-Lag® Ceramic Tile Lagging. Our Ceramic Tile Lagging features the highest coefficient of friction available in lagging materials - two to three times the friction of rubber in wet, muddy or dry conditions. |
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T Cleats
When required by special application needs, Tatch-A-Cleat® is available in four bondable cleat styles: T Cleats, V-Guides, Scoop Cleats and Flanges.
T Cleats are an efficient profile used to move material up inclines. The top of the cleat has a full radius, which gently transports the material to avoid bruising and marking of the product. The bottom edges taper, allowing for a smooth transition between belt and cleat. Also available in a heavy-duty configuration. These cleats offer greater carrying capacity for heavier objects.
Scoop Cleats
When required by special application needs, Tatch-A-Cleat® is available in four bondable cleat styles: T Cleats, V-Guides, Scoop Cleats and Flanges.
Unlike the T Cleat, which has an upright that is perpendicular to the base, the upright of the Scoop Cleat is at a 60° angle to the base. When operating on an incline, this allows the Scoop Cleat to gently cradle the product up a more aggressive incline. It also helps to prevent the product from rolling back over the top of the cleat.
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900 Series Belt Cutter
Safely and Accurately cuts belts up to 1-1/2" (38 mm) thick and up to 84" (2130 mm) wide.
Advanced features allow the 900 Series* Belt Cutter to achieve accurate cuts, every time:
- Robust blade design is guided at the top to ensure perpendicular cuts
- Single-sided clamp feature allows belt to fall free from cutting edge for reduced operator effort
- Integrated belt grip surface with gentle serrations for added clamping strength
- Cambered bottom beam provides uniform clamping force across the entire belt width
840 Series Belt Cutter
Make straighter cuts with the lightweight, easy-to-use 840 Series aluminum belt cutter.
Designed to enhance operator safety on belts up to 84" (2.1m) wide, the 840 Cutter grips belts securely. The chain-driven, double-edged safety blade is shielded from operator contact, and cuts rubber or PVC belts up to 1" (25mm) thick. The blade can be driven from either end of the cutter and cuts in both directions.
Sturdy aluminum construction means lighter weight for easy maneuverability and corrosion resistance in wet underground mining environments.
Clipper® 845LD Belt Cutter
A sturdy, safe, simple and portable tool specially designed for cutting wide belts. The enclosed blade is handle-driven from either end, cutting belts up to 1/2" (12mm) thick. Available in widths of 36", 48", 60", and 72" (900, 1200, 1500, and 1800mm). |
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- for light duty belts
Self-Lock Fasteners
MR Fasteners
Rivet Fasteners
Flexible PVC & PU Lacing
Flexible Steel Fasteners
Carded Hook Fasteners
- for heavy duty belts
Superscrew Lacing
Rivet Fasteners
MS Fasteners
Bolt Plate Fasteners
RV6 Fasteners
2000 Series
Titan Series Fasteners
Rip Repair Fasteners
Optima & Record Fasteners
- for agricultural belts
T05 Fasteners
Carded Hook Fasteners
MS25 Fasteners
Rivet Fasteners
Self-Lock Fasteners
Flexible Steel Fasteners |
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The Alligator® Rivet Fastener System from Flexco simplifies routine baler belt maintenance. The Alligator Rivet features a sturdy design that delivers a long-lasting, dependable splice that won't pull out. Fasteners, rivets and connecting pins are constructed from durable, abrasion-resistant stainless steel for long life.
The Alligator Rivet splice is easier to install - and less costly - than other competitive brands. And, without ever removing the belts from the baler, field installation is quick and easy with only the portable application tool and a hammer. |
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Rivet fasteners:
- Installation only with a hammer
- Reliable and robust
Material:
Carbon steel galvanized or non magnetic stainless steel.
Installation:
By using a hammer.
Packaging:
In lengths according to required belt width up to 3,000 mm in one piece or in boxes with 4 complete splices 300 mm long. The rivets are delivered in plastic bag or on strip. |
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The F-Series is ideal for mining operations where a machine-applied, narrow-looped staple splice is preferred. All stainless steel construction makes the F-Series a long-wearing solution for tough underground mining environments.
Patented built-in belt stops ensure accurate fastener installation. Narrow flat loop fasteners help extend hinge pin life, while beveled edges and deep, recessed staple pockets provide a smooth profile and a smooth transition for belt cleaners.
F-Series works with maximum operating tensions of up to 800 P.I.W. (140kN/m). It will work with belt thickness range of 7/32" to 9/16" (6mm to 14mm). Recommended minimum pulley diameter is 9" to 12" (225mm to 300mm). |
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Fastener with pre-mounted staples:
- Simultaneous high tensile resistance and small pulley diameter
- For belts up to 1,050 N/mm strength
- Quick installation with a hammer tool
Material:
High tensile galvanized steel (HLE) with pre-mounted staples
made of coated carbon steel HLE.
Installation:
Using an open ended hammer tool which allows continuous lacing of wider belts.
Packaging:
Standard boxes with 2 strips for the requested belt width up to 1,600 N/mm in one piece (longer on demand), with or without hinge cable. |
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Fasteners with pre-mounted staples for heavy duty belts, especially for the underground mines:
- Simultaneous high tensile strength and small pulley diameter
- For belts up to 3,500 N/mm depending of the type
Material:
Depending on the type fastener made of high tensile plated steel (HLE) or stainless steel with pre-mounted staples made of carbon steel or stainless steel.
Installation:
With an open ended hammer tool or with a pneumatic hammer tool (tool base 18 Kg for 1,000 mm length + 12 Kg for the pneumatic hammer)
Packaging:
Standard boxes with 2 strips for requested belt width up to 1,600 mm (6") in one piece (longer on demand), without hinge material (separately). |
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The Alligator® Ready Set%u2122 Staple, featuring one-piece fastener strips with pre-inserted staples, reduces installation time by eliminating the need to handle and load individual staples. The result is a strong splice that resists impact damage, as well as a smooth, unrippled joint that simplifies hinge pin insertion.
Staples penetrate between carcass fibers without severing them. Staples are hammer-driven through the belt and then clinched crosswise to prevent belt tension from pulling against - and unclinching - the staples.
Designed for belts from 1/16" (1.5mm) to 1/4" (6.4mm), Alligator Ready Set installation requires only a hammer and a lightweight installation tool that can be easily carried to and from the job site. Plus, the new Quad Staple Driver (TM) allows for the installation of four staples at one time, cutting installation time by 50%.
Choose the material that matches your application. Steel: Standard fastener material is suitable for most applications. Plated for rust and corrosion resistance. Stainless Steel: Type 316 provides extra resistance to abrasion, magnetic attraction, and corrosion from acids and chemicals. |
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Fastener with pre mounted staples.
Material:
Non magnetic stainless steel or galvanized steel.
Installation:
By using a hammer tool.
Packaging:
Standard boxes each containing complete 4 splices (8 strips + 8 hinge cables + 8 washers) for belt width from 300 mm to 1,500 mm in one piece. |
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Goodyear EP's Solar-Shield heat belt is offered with Polyester/Polyester, Polyester/Nylon and Fiberglass fabric reinforcements. It offers high performance in extreme hot material applications. The fiberglass option offers the highest degree of burn-through resistance of any current available fabric reinforcement.
Heat-resistant cover resists cracking and hardening
Solar-Shield belting performs over the long run, retaining its flexibility despite punishing conditions and loads. Less cracking and hardening translates into longer life and reduced replacement costs.
High-temperature resistance to tearing and abrasion
Load after load, Solar-Shield stands up to prolonged exposure. This reduced maintenance and downtime helps lower overall operating costs.
Innovative Solar-Shield cover compound
Solar-Shield belting provides superior performance under extreme heat conditions. The Solar-Shield (EPDM) compound retains its heat-resistant qualities after prolonged exposure to 400°F hot loads.
Synthetic carcass construction
Solar-Shield's synthetic carcass provides great dimensional stability and strength at high temperatures and operating tensions up to 1200 PIW.
Solar-Shield carcass with fiberglass reinforcement
Fiberglass reinforcement throughout all plies of the carcass provides maximum protection when temperatures are not constant. The carcass stands up to "hot shots," resisting burn-through up to 1000°F.
Applications:
Steel Mills
Cement Clinker
Coke Plants
Taconite Pellets |
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Rockline® RBP1 Belt Positioner
The Rockline® RBP1 Belt Positioner™ is the simple, reliable solution for problem belts that continuously mistrack to one side of the conveyor. The Belt Positioner works on the return side belt using simple angled rollers mounted in a fixed position to quickly and continuously funnel the belt into the correct path.
The RBP1 Belt Positioner’s innovative design does not rely on a pivoting mechanism to move and steer a wandering belt like conventional tracking units. The RBP1’s two idler rollers are adjusted to the belt and create a funneling action that continuously "positions" the belt into the correct path. Many times in as few as 5 revolutions of the belt the results can be seen. Plus, the idler rollers on the RBP1 make smooth contact with the return side belt’s bottom cover and not on the belt’s edges which can cause excessive wear and damage to the belt.
Installed before the tail pulley, the Belt Positioner keeps the belt centered at its critical loading point. The RBP1 can also be used at the head pulley, before or after the take-up pulley or anywhere on the return beltline where there is a belt tracking problem. It can also be used on reversing belts.
The RBP1 Belt Positioner comes assembled and ready to install. Simply preset the unit for the conveyor structure width, position the unit on the belt and bolt or weld in place. Adjust the rollers to the belt and watch the results. |
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Coal Quest
Goodyear EP's exclusive, patented, polyester x nylon Triple-Warp fabric weave makes Coal Quest the belt of choice for abusive underground applications.
Contender®
Goodyear EP’s Contender® is a specially designed construction that’s built to handle rugged underground mining conditions.
Glide® Plus
Goodyear’s Glide® Plus offers excellent rip and tear resistance, adhesion, flexibility and splice retention.
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Flex-Lifter™ Conveyor Belt Lifter
Lifting a tensioned conveyor belt to replace worn idlers or to set up a splicing station can be a difficult and hazardous job. The Flex-Lifter™ makes the job safe, fast and easy.
This belt lifter has the highest safe lift rating available at 4,000 lbs (1,810kg). It can handle the toughest maintenance tasks, like lifting a loaded, tensioned belt. The Flex-Lifter™ is also versatile. Each model can lift both topside (troughed or flat) belts and return side belts.
This easy-to-use tool is portable and comes in two models: Medium for belt widths 36-60” (900-1500mm) and Large for belts 48-72” (1200-1800mm). This unit is only 6-3/4” (169mm) high in its closed position so it can easily be placed on the conveyor structure between the belts; and adjustable leg extensions adapt to varying structure widths. The fully opened heights of 14” (350mm) for the Medium model and 16” (400mm) for the Large model allow enough room above troughing rollers to set up a belt splicing station.
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CSA 450S1 NNb
Application: This versatile, heavy-duty interwoven-constructed belt offers excellent service in underground coal mines.
MSHA 330S3 NNb
Application: This versatile, heavy-duty interwoven-constructed belt offers excellent service in underground coal mines.
MSHA 350S1 NNb
Application: This versatile, heavy-duty interwoven-constructed belt offers excellent service in underground coal mines.
MSHA 450S1 NNb
Application: This versatile, heavy-duty interwoven-constructed belt offers excellent service in underground coal mines.
PVIM 450S1 NNb
This versatile, heavy-duty interwoven-constructed belt offers excellent service in underground coal mines.
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