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In the perfume and aroma industries there has been no satisfactory solution up until now for the accurate mixing of substances in powder form. When powders clot or form dust, this can lead to weighing errors, blocked valves etc. resulting in frequent production downtimes. And this is not even including the problematic conditions for safety at work due to the dust emissions.
With increasing frequency we were being asked by customers for powder dosing systems that would apply the dosing technology know-how for which our company is renowned, since FRICKE systems were mainly developed up until now for use with liquid substances.
Thus, the FRICKE PD1 powder dosing system was especially designed for use with the powders of the perfume and aroma industries. The system is equipped with a 4 kg scale (dissolution per 1 mg) and automates the production of 20 powder components.
The powders are stored in tightly sealed stainless steel containers with a 10 litre capacity. The containers can be equipped with different dosing elements and agitators according to the various powder characteristics. This allows a clot-free as well as dust-free processing of the powders - neither personnel nor machine systems are subjected to emissions.
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Powder feeders can be supplied in all size ranges to suit the individual application.
The design incorporates an anti 'bridging' devise to ensure uniterrupted flow.
Additives such as iron oxide, starch, vein seal, etc. have been successfully applied with this unit.
Capable of feeding various powders into the mixers such as iron oxide, vein seal, starch, etc.
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Powder rotary valve
- High filling efficiency
- Sheared angle inlet
- Minimum air leakage
- Explosion proof models available up to 10 bar g
- Customised solutions
- Bored flanges in accordance with PN 10, ANSI 150 lbs and JIS
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Winnow with diaphragm MUCON
A range supplements valves with diaphragm for the powders and the powders, with models for all industries.
The diaphragm is out of fabric or rubber. Only a column of product rests on the diaphragm and the unit is very robust.
The closing of the diaphragm is soft and does not damage the conveyed products (ideal for the gélules, compressed, confectioneries etc...).
These valves are completely tight and have a compactness.
Thanks to the concentric closing of the diaphragm, the flow could be controlled and a proportioning could be carried out. Diameter 50mm with 450mm according to model. Hand drive operation, motorized electric or pneumatic. Material: aluminum or stainless steel.
The valve with diaphragm series JS was especially designed to seal on chutes of Big-Bag (partial draining). Body of valve notched for an optimal regulation of the flow, partly lower fixing out of standard. Simple diaphragm out of nylon or nylon polyurethane. Diameter 300 mm and 375 mm
Material of the body: Aluminum
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VORTEX® IRIS VALVE
The patented Vortex® Iris Valve is designed specifically to handle dry bulk solids in gravity discharge of free-flowing material from bins, bulk bags, chutes, and hoppers.
Traditional iris valves rely on plastic components to actuate the valve that can easily break during use. The Vortex® Iris Valve is designed with stainless steel control rings and metal trigger locks and handles to eliminate these problems, enabling you to meet your objectives by increasing production, while decreasing labor and equipment costs.
Valve Specifications
- Size/Bore Options: 50mm, 75mm, 100mm, 125mm, 150mm, Diameters
- Media: Powder, Pellets, Granulars
- Connection Options: Flanged, Tube Stub, or Ferrule Couplings
- Media Temperature: 100°C continuous to 120° C intermittent service.
- Media Pressure: 0.1 MPa, Gravity Only
- Metal Construction Options: 304 or 316L Stainless Steel, and/or Aluminum
- Sleeve Material Options: Nylon, Teflon, Urethane, or Rubber
- Drive/Actuation Options: Infinite Position Hand Lever or Quick Lock Hand Lever
- Position Detection: Visual
- Compliance/Approvals: CE, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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Powdering and dosing machine for dry ingredients, based on an exclusive patented principle : Alternate accelerations with horizontal direction.
- Good sprinkling effect on large width : up to 1500 mm.
- The output flow can de split in numerous tracks, the width of each track can be easily changed.
- High dynamic of the system : min dosing time 0.5".
- High dosing stability on the width with good repeatability (Standard variation < 5%).
- Built according GMP rules.
- Can cope with many types of ingredients.
Application : foods, drugs, chemical industries.
- No risque of injury for operators.
- No wearing parts, no risks to damage the powderer if metallic parts are in the ingredient.
For more details see pdf data sheet
Fine dosing,: because every gram is important !
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This tubular powderer has been created in order to combine, for a given width, a precise dosing and a perfect distribution of a large number of powdery or granular products, like sugar, spices, metallic oxides, talc, resins, cocoa.
The tubular powderer can be applied to different purposes: encasers feeding or other mixing processes, powdering on belt conveyors, plates, moulds, etc.
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Dura-Sleeve return idlers are a patented abrasion resistant urethane sleeve that is easily clamped on any existing or new rubber or urethane disc return idler shaft.
* Patented Design - of our idler sleeve clamping system utilizes you to replace worn out rubber or other urethane disc return idlers.
* Abrasion Resistant Urethane - compounds provide wear ability that exceeds 5 times the wear life of standard rubber disc return idlers.
* Meets all CEMA Standards - and available in any belt width and inside and outside roller diameter.
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You wish to distribute your product flow alternately from one handover point to 2 transfer delivery points or to send from several handover points to one end consumer? AViTEQ also offers you a tailor-made solution for this task: reversing equipment.
It fulfills this task sensitively, without additional shut-off devices, within the product flow, without further grain destruction or additional agglomeration or compaction.
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On target for each production process is to achieve the highest possible net product and to guarantee the defined quality of the product.
There are several reasons for reducing a product:
-after sack dipping station
-after dryer
-fried product
-recycling process
-enlargement of surface of product
-grinding process
-and further more
When choosing the right delumper, the efficiency of a production process can be significantly increased and production cost can be reduced.
Proof it by trying our test units!
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The lump breaker is set up in a vertical product flow chute. Its main components are a frame, a fixed grid and rotating blades.
It will break up any lumps and detect any solid foreign substances inside the flow.
This material is typically used after a storage silo and before a pneumatic conveying system ie airlift, airslide, etc...
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Clod-crusher E600 knife
Crush and désagglomère the matters taken masses some or compressed.
Electra: INDUSTRIAL materials of crushing, mixes, handling, storage, proportioning, sifting and bagging
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Desagglomeration of powder blocs according to GMP standard.
Developped for the desagglomeration of powder blocs, the JetBreacker reduces the powder blocs to particles smaller than 10 mm.
Main advantages :
- GMP execution with CIP option
- Compact and mobile execution with bag discharge optionally
- Possibility to be connected to the loading station (silo or Big Bag)
- « High contained » solution up to OEB5
- High desagglomeration efficiency
- Excellent quality and price ration
- More than 15 systems in operation at customers side
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Application
Desintegration of product agglomerates, lumps,...
Example:
* lumps formed in a silo
* filter cakes in front of a pneumatic conveyor
Working Principle
Product falls in the delumper. The lumps are hit by the rotor knives and forced through a grid. The fines pass straight through the grid.
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Storage hopper to band:
- Small capacity 20 and 50 standard dm3
- A rise in the products Allows to supply the vibrating bowls
- Compactness
- Flexible of use
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Chutes & Transitions
Standard Filter has the in house Engineering and Bulk Material Handling expertise to fabricate Custom Chutes and Transitions for Hopper and Silo Discharge and Filling applications. Woven and Non Woven Fabrics such as Cotton, Polyester, Polypropylene, Vinyl, Nomex, Teflon can be utilized to suit practically any solids flow application. Ends can be made to fit stub ends or flanged to mate.
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For loading of vehicles
* Modular structure, easy and quick replacement of wear parts only
* Tailor-made solutions using standard components
* Zero or minimum maintenance
* Integrated compact filter units
* Versions in accordance with ATEX 94/9/EC
Application: Dust-free outloading of bulk goods. Solution for vehicles, warehouse and ship. Including applications with high temperature and/or abrasive materials.
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The tipping horizontal pressure tank O.ME.P.S. type CM 25 is manufactured of Peraluman 45 R light alloy to transport powdery foodstuff (flour) for a total capacity of 25 m3. It is tested at 2 bar pressure according to the standard PED 97/23/CE.
The vertical discharge system is equipped with:
n° 03 load manholes with 3 wing nuts’ closing;
atoxic and polyvalent unloading system;
n° 1 aluminium bottom for the product unloading, complete of butterfly valve, Ø 150 mm;
atoxic rubber pipeline;
accident protection (n° 1 anti-slip ladder, n° 1 gangway with a pneumatic safety handrail) according to the standard C.M. 294/93;
n° 2 unloading hoses, Ø 100 mm, 6 m long, complete of their hosetubes;
tank chassis in S 355 JR steel, equipped with n° 2 saddles for the tank support;
hydraulic system compound of tipping cylinder, valves group for the control, hydraulic circuit with pipeline and connectors, hydraulic oil tank, rear stabilizing legs, kit hydraulic pump
Tank painting: unique tint O.ME.P.S. WHITE (different colour/logo application on demand)
Structure guarantee: 24 months.
The tank is homologated in accordance with the standard PED 97/23/CE
* Supply and assembly of N° 1 GHH - RAND COMPRESSORS TYPE CG 80, PTO not included (supply by your side).
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Process-technical processes again and again require individual adaptation to the requirements of the product and the surrounding system. To meet these requirements flexibly and creatively is a challenge for us, as builders of machines and systems. Our references indicate success in vibration technology over the past 60 years. The list of the applications here extends from plastics, chemical basic materials and fertilizers, through food such as rice nuts, chips, vitamins, flavor additives and vegetable, up to hot iron oxide at 800°C.
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Loading spout for open truck
The loading spout for tank trucks is made of 2 ducts: a central one to transfer the product from the silo to the truck and an external one to collect dust emissions. According to the applications, the central duct can be different: flexible duct, mild steel cones or telescopic tubes.
The lower part of the loading spout will inch up progressively as required, so as to properly load the product into an open truck or directly on the ground (as required by the application).
A command and control cabinet ensures an automatic loading that complies with normal security requirements ie : motor overheating, automatic lifting, etc...
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BELLOJET® ZC Loading Bellows are used for efficient dust controlled discharging of dry, dusty bulk solids into open lorries / trucks. The spouts are provided with inner tapered cones to contain the flow of material and an outer double bellow to provide for dust removal.
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Mobile Truck Lance
Series 616
The Mobile Truck Lance by Dynamic Air Inc. is specifically designed to be inserted into a standard "Sea Bulk Powerliner" so it can be filled with dry bulk granular materials quickly, easily and safely. The mobile truck lance has the ability to not only move forward and backward, but it can also raise upward or downward, as desired. This critical adjustment of the lance itself is necessary to meet the specific location of each and every truck which, dimensionally, may be different from time to time. The lance, made of stainless steel, is perforated to allow the bulk container to be filled to optimum capacity without having to move the lance from its original position after insertion. The mobile truck lance is mounted on a horizontal track and attached to a heavy-duty conveying hose and dust extraction line, so that everything operates together in a simple movement.
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XP Bulk Material Loading Spouts
All Sly XP bulk material loading spouts have internal stacking cones to direct material flow. When used with a negative pressure dust collection system, it is truly dust-free. Applications include: truck, rail car, tote bin, flexible bulk containers, carton, and drum. In addition to the standard options found on the PV series, the XP bulk material loading spouts can be custom engineered to meet the most demanding load out environments requiring: explosion proof, abrasion resistant or stainless construction and many others.
Options to increase Sly XP bulk material loading spout performance include slack-cable limit switches, and the patented EZView™ lower weldment, which provides viewing ports that permit the spout operator to see the fill status without having to raise the spout above the loading point. This feature helps avoid spills as well as provides the necessary make-up air required for fugitive dust removal.
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This tubular powderer has been created in order to combine, for a given width, a precise dosing and a perfect distribution of a large number of powdery or granular products, like sugar, spices, metallic oxides, talc, resins, cocoa.
The tubular powderer can be applied to different purposes: encasers feeding or other mixing processes, powdering on belt conveyors, plates, moulds, etc.
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For distributing grain and granular products by gravity without overpressure inside of the pipe-system and with no demand for dust-tightness internally.
Feeding from the top through the turn-pipe towards the requested outlet inside of a closed casing.
Pressing-on of the rotary pipe seal by means of 2 pressure springs.
Support by means of four lugs, fixed to the lower funnel circumference according data-sheet.
Electrically operated by means of a gear-motor, motorcurrent 230/400 Volt, 50 to 60 Hz.
Positioning by means of mechanical limit-switches, wired on terminals in a connecting box.
Proximity switches with surcharge. Turn-head distributor must not be operated when transporting material.
All dimensions are approximate.
Additional electric pressing and position control of the turn-pipes outlet position with proximity-switches, fixed into the lower funnel, with surcharge.
Product-contacting parts made of stainless steel with surcharge.
ATEX versions according to category 2 or 3 with admissible Zone 20 in turn-pipe on request.
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For distributing grain and granular products by gravity without overpressure inside of the pipe-system and with no demand for dust-tightness internally.
Feeding from the top through the turn-pipe towards the requested outlet inside of a closed casing. Pressing-on of the rotary pipe seal by means of 2 pressure springs.
Support by means of four lugs, fixed to the lower funnel circumference according data-sheet. Electrically operated by means of a gear-motor, motorcurrent 230/400 Volt, 50 to 60 Hz.
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Coke unloading
Fives Solios takes into account the whole process of handling all raw materials at the inlet of the anodes plant, as well as storing and unloading the pitch at the terminal.
Fives Solios equips the anodes plant with a station for unloading the coke destined to trucks equipped with automatic unloading "udders". It integrates the collection of dust and storage in daily coke silos.
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Bulk and powder handling and equipment
