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Features:
Power supply: 230 V - 50 Hz on demand
110 V - 50/60 Hz
Control box : TV 91
Materials used: Painted steel.
Stainless steel.
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Vibration spreading equipment can be supplied as vibration strewing plate or as vibration strewing roof. Vibration spreading equipment finds their employment, where volumes, rollers or surfaces with a small quantity of rieselfähiger materials are fed evenly. The stray current depends on the size of the equipment, the gap, the swinging amplitude and on the characteristics of the grit. On grit and attitude the strewing achievement amounts to dependent approx. 1-1000 litres per meter spread and hour. The achievement change particularly takes place via the gap width and via the simple, stepless, also oscillatory width of the magnet vibrator adjustable during the enterprise.
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Advantages of Gericke Volumetric Screw Feeders
+ High dosing accuracy
+ dosing pipe and spiral/screw fast against other size/sizes of exchangeably
+ simple cleaning
+ durable design and nearly unlimited life span
+ complete from stainless material manufactured (except drive unit)
+ extended dosing set up to several meters of length possible
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In principle, volumetric feeding is the simplest, most economical feeding solution available. Bulk material is held in a hopper and constantly fed into a process per unit of time. A gravimetric feed rate may be inferred through a calibration process where a timed sample is taken and weighed, and screw speed adjusted accordingly. Although there is no weight feedback to assure feeding accuracy over time, this may not be a concern for materials with consistent bulk density.
K-Tron offers three choices in volumetric feeders: the highly accurate bulk solids pump (BSP), single screw feeders and twin screw feeders. K-Tron volumetric feeders come in a wide variety of of sizes and configurations to meet your application requirements.
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The unique MCPI’s Multi Channel Feeder, is probably the best solution on the market, to give a simultaneous, quick and accurate dosing of ingredient on multiple application points, with sprinkling effect.
These feeders are controlled with motor rpm and outlet section of extractor. MCPI’s “Short-cut system” is mechatronic solutions which ensure a perfect control of the extractor movement with repeatability below 3/100 sec, to ensure quick and accurate feeding.
This range of machines is an efficient cost effective solution for high cadencies productions (dosing time from 0.2 sec, up to 60 dosing cycles / min). The feeder can be fit on “C” shape mobile truck, to facilitate cleaning operations.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more detail, see enclosed PDF data sheet
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The anti-bridging system carries out by itself the perfect filling function of the dosing screw, as well as the anti-bridging in the tank.
Some quickly dismantling solutions have been specially studied in order to aid the cleaning of the unit.
The materials have been selected according to the characteristics of the products to be dosed.
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Volumetric Feeder
VF-2000 Series
Heavy-duty belt system designed to feed the FFS Series and PTS-1000 Series automatic baggers with hard-to-handle products. Can also be used as a stand-alone system for manual bagging. Capacities up to 35 BPM.
Applications
Bark, compost, mulch, peat moss, soils, wood shavings, etc.
VF-5000 Series
Heavy-duty belt system designed to feed the FFS-200 automatic form-fill-seal bagger with aggregate products. Can also be used as a stand-alone system for manual bagging. Equipped with abrasion-resistant components and vibrating unit. Capacities up to 30 BPM.
Applications
Lava rock, marble chips, pea gravel, sand, stone, etc.
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Suitable for packaging granular and other homogeneous, easy-to-transport products like : sugar, salt, rice, coffee, bird feed, dried fruit, washing powder, pasta.
DV200 AND DM200 VOLUMETRIC FILLING MACHINES
To fit onto bagging machines or semiautomatic versions, with stands and work tables.
Features
Operate independently from the bagging machine
Telescopic containers adjustable for a proportional volume from 1 to 2.
Closing with a flap
Interchangeable containers
Electronic control of discharge point
Poss. build in a servo for automatic container adjustment, enabling synchronisation with a weight controller
A set of stainless steel containers
Optional equipment:
Extra set of buckets
Servo motor to regulate automatically the capacity of cups
All-stainless steel build
Special hopper with a stirrer for difficult products
Rotating brush
Level sensing device
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The feeders with vibrating channel mod. V are particularly suitable to treat fragile materials or materials which can not be treated with mechanical devices which could compromise their integrity. They are suitable for granular materials, pellets or short fibres, but can also be utilised with fluid powders with a low humidity grade. The dosing device is made of a steel channel which is installed on a electromagnetic vibrator with glass fibres springs and its dimensions depends on the materials to dose and the feed rates to make.
The gravimetric version has the machine installed on a weighing plate with loading cell or directly on a couple of loading cells through a proper support framework. Many different weighing devices are at disposal to satisfy every needs both for the dosing in continuous and for the batch one.
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Syntron® Volumetric Feeder Machines
Simple design and flexible control account for the efficient, economical performance of Syntron Volumetric Feeder Machines, and the growing industrial preference for them. These units can feed most dry bulk materials and can be supplied to conform to FDA and USDA specifications. Six Syntron Volumetric Feeder Machine models are available.
Syntron Volumetric Feeder Machine designs include four basic components: a supply hopper, a hopper vibrator, a vibrating feeder and the supporting frame. Because of their simple design, Syntron Volumetric Feeder Machines are dependable and have an exceptionally long service life. There are no moving parts such as motors, belts, gears, valves, connecting arms or sliding rods to wear or lubricate.
Syntron Volumetric Feeder Machines are supplied with electric controls that can be mounted separately at any desired location. Standard controls contain operating switches, rectifiers and rheostats.
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Dosima R
Anger feeders with servo motor assure highest dosing precision and performance combined with minimal maintenance.
In combination with a dynamic checkweigher and an automatic volume adjustment, via feed back control, excelent precision and minimum give away can be achieved.
DOSIMA C
Anger feeders assure highest dosing precision and performance combined with minimal maintenance.
In combination with a dynamic checkweigher and an automatic volume adjustment, via feed back control, excelent precision and minimum give away can be achieved.
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It is, with the transfer, the oldest know-how of Spiroflux.
The dispenser on ground DRD, first of all, was one of the "products headlight" of the company. We manufactured some more than 2500 specimens, and always let us manufacture we, although gravimetric measuring makes him competition cruelly.
Practical, allowing the désachage matter, particularly robust,... it still remains to him of beautiful days in front of him, in France as with export.
The dispensers of colorants, then, such as FD and DCU are very competitive equipment (price/quality) which forges the reputation of Spiroflux.
Sold directly on catalog, they are held in stock (like their spare parts), and thus quickly operational at the customer.
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The Technology
Stainless steel hopper
Multifunctional agitator
Separate screw and agitator
motors (3-phase current)
The Advantages
Ingredient homogenization
Uniform screw filling level
Models
Stand-alone volumetric units
Fully digital loss-in-weight feeders
Feed rates up to 7.5 m³/hr
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Virtually any bulk material, from any upstream source, to any downstream destination
Whether you are sourcing material from bulk bags, silos, manual dumping stations, process equipment or all of the above; weigh batching one ingredient or 50; blending your recipe; filling containers, and/or delivering it to process vessels, packaging lines, or any other destination; Flexicon has the comprehensive selection of equipment you need for a total weigh batching solution.
From individual loss-of weight bulk bag weigh batch dischargers to automated gain-in-weight batching/ blending systems integrated with your upstream and downstream equipment, Flexicon offers you the entire range of specialized equipment -and the engineering talent-required for a smooth start-up and efficient performance.
Equally as crucial to your weigh batching success is the proven ability of Flexicon equipment to move your material-at high rates for fast batching cycles and at steady dribble-feed rates for highly accurate weighments -and to deliver recipes with no separation of blended materials and no exposure to potential contamination.
Whether your ingredients are free-flowing pellets, powders that pack, bridge or smear, products that fluidize, or blends prone to separation, Flexicon can move them positively, weigh them accurately, and deliver them in prime condition.
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K-Tron Gain-in-Weight Batching Stations provide flexible and economical batch prep for applications up to eight components and 100 recipes.
Accommodates any K-Tron volumetric feeder, including single screw, twin screw, Bulk Solids Pump (BSP), or any other PID device
Accurate, durable three-point collection hopper weighing
Full-featured KGIW controller with automatic recipe control, multi-line alphanumeric display, configurable I/Os, integrated reports and IP65 stainless steel enclosure
Supports connection to a PLC via Interbus-S, Profibus, or DeviceNet
Optional supervisory link via serial line or Ethernet TCP/IP
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The ingredient is dosed in a small container fitted on an accurate load cell.
The integrated batch controller optimizes coarse and fine feeding with automatic tolerance control.
Fine dosing concept allows a ratio between coarse/ fine feeding over 30.
This figure is a key point to reach fast dosing process and accuracy.
In automatic version, at the end of dosing stage the container rotate 360°. The ingredient is then emptied to the application point.
The ingredient can be as well, feed directly in the final container or box, positioned (manually or automatically) on the load cell table.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
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* External setting control possible
* J-bus communication
* Defects control
* Formulations storage
* High dosing accuracy
* Production management
* Man-machine interface in clear language
The essential tool for dosing in safety!
The anti-bridging doser is weighed and assisted by an electronic regulation system that provides a dosing accuracy between 0.25 and 0.5% thanks to the loss weight control.
It works either continuously or by load, depending on the process. The regulation system, at the leading edge of the computer technology and electronics, enables the user to control one or several dosers.
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ProMix Manual Recipe Formulation
…the formulation system for manual batching by weighing raw materials of a recipe using high-resolution scales for stand-alone and multi-user systems. It increases process reliability and transparency.
Automatic Batching System ProBatch+
…allow data management of raw materials, recipes or formulas and materials, and serve as central operating workstations for batching applications in automated processes.
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Scope of use
Batching of loose and powdery articles into containers, bags, cardboard boxes etc. Depending on the packed product, we apply weight, volume or screw feeders.
Operation principle
The product rationed in the batcher is loaded into the package. Control of the device is manual or automatic. Batcher may constitute separate devices or be included in technological lines along with conveyors, positioning device, and electronic triggering. The structure and equipment of the devices is adapted to the needs of the client.
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Spiroflux belongs to the pioneers in the development and the manufacture of weigh batchers by "batch".
As of the beginning of the years 1990, with range SPIROMIX, we equipped with many famous users, in gravimetric measuring, very often to replace the volumetric feeders.
To date, Spiroflux proposes various families of dispensers: SPIROMIX, DPX, MULTIMIX...
Simple with use, robust, reliable and with a very competitive price, these weigh batchers cover all the applications of the plasturgie, and offer many opportunities in the agro-alimentary one.
To proportion from two to six products, with flows of a few kilograms to a few tons per hour,... the possibilities many in proportioning by "batch" or are dépesée continuous.
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The Technology
Gain-in-weight batching
Semispherical tilt-over weighing bowl
Automatic discharge
when batch is complete
Feed station(s): Brabender FlexWall®
Feeder and/or other Brabender feeders
Congrav® controller
The Advantages
360° bowl turn - complete
discharge without residues
Feed control in coarse-fine flow or A.R.T.
mode (= Automatic Rate Turndown)
Recipe-driven batch sequence
Models
Bowl capacities 2, 10 and 50 dm³
Weighing ranges 10 g to 50 kg
Complete weighing stations
incl. trestles and feeders
Versions for integration in OEM systems
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Bosch provides patented weighing technology for use in weight checks and completeness checks universally throughout the quality assurance system. This compensates interference oscillations and guarantees high precision in even a difficult environment.
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Maximize Utilization - Minimize Overweight
- Powerful control features
- High-speed precision
- Reduced giveaway
- Simple to operate – simple to clean
Speed and Accuracy – From Input To Delivery
Fixed Portions with Minimum Overweight
The Speed Batcher is a unique batching system that can create batches ranging from 0.4 to 30 kg at very high speed. The Speed Batcher automatically weighs raw material into sub-weights, which are then selectively combined to form the best batch weight. This capability enables the Speed Batcher to outperform all conventional hopper systems in both speed and accuracy. The unit is fully automatic – from input to delivery.
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The anti-bridging system carries out by itself the perfect filling function of the dosing screw, as well as the anti-bridging in the tank.
Some quickly dismantling solutions have been specially studied in order to aid the cleaning of the unit.
The materials have been selected according to the characteristics of the products to be dosed.
Operating principle:
Thanks to a cylindrical tank fitted out with aa anti-bridging device and a mechanical dosing system without air or vibration, you can dose all kind of powdery or granular products.
The flow can be set by varying the speed of the dosing system. The feeding of the dosing system is carried out by the anti-bridging device which at the same time anti-bridges the product in the hopper.
Some examples of treated products:
Flours, cocoa powder, dry fruits, talc, salt, sugar, frozen vegetables, sulphur, metallic oxides, raisins, almonds, pigments, granular products, fibres.
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Milltronics weighfeeders from Siemens can improve the accuracy of processing, blend consistencies, accountability, and record keeping. All weighfeeders come standard with a belt weigh bridge and speed sensor. An integrator is required to complete the system.
The weighfeeder is used to deliver an accurate mass flow rate of material. In the majority of applications, material is profiled by an adjustable mechanical shear gate, which fixes the correct material bed depth for a given particle size.
The feed rate is then maintained and adjusted by varying the speed of the belt. However, in some cases the belt speed is constant with rate control (if any) done by a pre-feeding device.
The system consists of three components: weight and speed sensing, integration and control, and the mechanical conveying system.
Using the belt load and the belt speed signals, small incremental totals of weight per time are measured by the integrator and then the flow rate is calculated. The measured flowrate is compared against the desired flowrate and the on-board PID controller makes necessary corrections to the belt speed.
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MULTIDOS weighfeeders are complete weighing systems with extensive variants to adapt to different feed rates, bulk solids properties, and application-specific marginal conditions.
- feed rates: up to approx. 1000 t/h
- main fields of use:cement, steel, and minerals industries
- for granular bulk solids (clinker, gypsum, lump coal)
- for powdery and mealy bulk solids (raw meal, fly ash, filter dust)
- for difficult to handle/sticky bulk solids (clay, marl, gypsum from flue gas desulfurization)
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These machines are suitable to dose in continuous powder, granular and fibre materials. They are particularly suitable for fluid materials and can reach feed rates up to several tons per hour.
As belt feeders can be installed directly under a silo or pre-storage hoppers, while as weighing belts can be re-filled in continuous from other extractor machines such as screws, stellar valves other belts. These machines are equipped with a weighing bridge with loading cells and they can be also equipped with different control devices suitable to satisfy the most various dosing and weighing needs, both in continuous and batch.
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Sandvik RBF-series belt feeders can be assembled in various ways to match the application exactly due to their modular structure . Available with ten belt widths from 650-2400 mm and in lengths from 1.5-15 m, they are designed for applications with capacities up to 2600 m3/h. The RBF-series belt feeders suit for materials that have at least moderate internal cutting properties such as coal, lime, Fe-pellets, metal concentrates and different rocky materials.
Sandvik RBF-series belt feeders have wide and adjustable capacity range while they are reliable, silent, steady and have low raise of dust. Due to the adjustable and controllable output the RBF-series belt feeder can be used in applications where accurate feeding is needed.
Sandvik RBF-series belt feeders are easy to assemble, install and operate. With a wide range of standard modules and components they can be tailored exactly to meet the application requirements. At the same time, they are versatile, easy to adapt and easy to service.
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Bulk and powder handling and equipment
