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In order to control all type of big bag discharge, we developed "low-cost" modular systems which can fulfil the highest specifications.
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Equipment from Gericke represent the latest level of development. The equipment is characterised by a wide and universal use. This make it possible to adapt a certain manufacturing module quickly to another process. Beside this great flexibility, the equipment can be designed for fast cleaning and hygienic applications.
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SBB-type FIBC Dischargers consist of a steel frame complete with a material discharge hopper and an upper mobile cross bar for lifting of the filled up bag by forklift truck into the Discharger.
Performance & Technical Features - Benefits
- Construction material: Carbon steel, 304L / 316L stainless steel
- Available in two different sizes
- Versions available:
- With height adjustment for FIBC loading by forklift truck
- For overhead crane loading
- With monorail for installation of a hoist
- Hopper complete with
- Access hatch for FIBC opening
- Electric vibrator as material discharge aid
- 1,250 mm (4 ft) or 1,500 mm (5 ft) diameter vibrating cone fitted with outlet opening hatchway
- 273 mm (11 in) diameter discharge outlet
- Vibration dampening
- Rubber dust seal
- Problem-free complete discharging from bag corners even with compressed powders
Options & Accessories
- FIBC cutting system for disposable bulk bags
- FIBC percussion aid complete with electropneumatic control panel
- Frame height adjustment set
- Cantilever frame for attachment of hoisting equipment
- Food-grade FDA-approved seal
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Dust-free loading, untying, retying and removal of bulk bags
Unload free- and non-free-flowing solids from bulk bags automatically with Flexicon Bulk Bag Unloaders. Untie full bags, retie partially empty bags and collapse empty bags -- all dust-free.
BFF Series dischargers include a bag lifting frame for forklift loading and unloading of bulk bags (FIBCs).
BFC Series dischargers have a cantilevered I-beam, electric hoist and trolley for loading and unloading of bulk bags without the use of a forklift.
Other bulk bag unloader configurations include split frames for forklift loading of bags in low headroom areas, half frames for suspending bags during discharge using a forklift, hoistable frames for lifting the entire bulk bag discharger using an overhead crane, continuous loss-of-weight dischargers for uninterrupted feeding directly from bulk bags, and other designs for specialized requirements.
Optional Bulk Bag Conditioners loosen material that has solidified during storage and shipment. Variable height turntable allows hydraulic rams with contoured end plates to loosen contents for discharge through bag spouts.
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Vacuum-bags for powders or granulated.
Unit of de-dusting integrated or separated.
Sifting or desagglomeration at exit of vacuum-bags.
Transfer of the products dessachés by pneumatic or aeromecanic conveyers.
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4,000 Pound bag capacity and an integrated dust collector
- Construction includes welded heavy-duty 4"*4" square tube frame with side chanels degigned for 2T bulkbags
- Bulk Bags can be positined by using a fork truck and lifting carriage or the electric hist with motorized trolley mounted on the channel beam. The spreader bar adapts to a wide range of bag diameters and bag loop designs
- A 48" diameter dished head serves as a bag rest pan once the bul bag is positioned in the frame
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Dynamic Air BulkBuster bulk bag unloaders provide the solution for effectively emptying large bulk bags and getting the material where you want it in your process. Our experience in the handling of hundreds of different bulk solids assures you that we have the expertise to design a system that meets your strictest requirements.
From Powders to Fibers, We Empty the Bag
Every material has different handling characteristics. Some materials gravity feed easily, but most do not. That's why all bulk bag unloaders need to be engineered for your material. You need proven methods by an experienced company to assure you that your process will run smoothly to maximize uptime. Our many styles and proven designs give us a big advantage in meeting your special process requirements.
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The good economy and high safety levels of Bulk Bag Dischargers for the handling of a variety of materials are major factors towards their use by a wide and ever-increasing range of industries. From a situation where small sacks were almost exclusively used, bulk bags have become a viable means of containment and distribution for a whole gamut of vastly differing products.
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BEUMER offers loading and unloading equipment for trucks, railcars, and ships from the single bulk loading head to the fully integrated terminal.
All equipment is designed for clean, reliable and easy operation.
BEUMER has engineering capabilities to design complete handling systems for warehouses and terminals, including palletizing / depalletizing equipment, loading / unloading systems and intermediate storage facilities.
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Filling machine: Fine dosing Fill matic series can fulfill a variety of unique applications when extreme accuracy and flexibility are requested.
Without tooling change, each model can dispense products ranging from powders to granular.
By listening to our customers and understanding their needs we can skillfully design and assemble the state-of-art custom machinery required today.
The fillers are available as either volumetric or gravimetric system.
The very small overshoot value of these feeders, associated with a sharp control of extractor movement, are the main points to explain the so high level of performances in terms of dosing time and accuracy.
TECHNICAL AVANTAGES:
- Efficient extraction of powder, even at low flow with difficult ingredients.
- Good accuracy.
- Good dynamic (short dosing time).
- No risk of injury for operators.
- Easy to maintain and clean (build accordig GMP rules), no wearing parts.
RANGE OF DOSING :
- From 10 grams to 30 kg.
RANGE OF ACCURACY
Typical accuracy : 0.5- 2 grm
APPLICATION : Food, drug, chemical industries...and every time, when accuracy and speadiness are requested.
Fine dosing : When every gram is important !
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The « LIQUEFYER » is an extractor designed for small size silos, hoppers and dosing vessel. It is particularly recommended for the following cases:
- For extraction of « difficult » flowing powders
- When « CIP » is required (with a DYNAFORM membrane)
- For corrosive powder or cleaning agent
- For abrasive powder
Working Principle:
- Scratching of the inside wall of the LIQUEFYER by means of a rotating blade. The blade is actuated by an electrical motor
- Pushing of the powder toward the center of the LIQUEFYER allowing a regular and continuous powder extraction
- When the LIQUEFYER is equipped with a DYNAFORM membrane either in FEP (Fluoro Ethylene Propylene) or in PUR (Poly Urethane) the product is no more in contact with any mechanical part
- When the LIQUEFYER is equipped with a DYNAFORM membrane it is fully «CIP compatible»
- The LIQUEFYER may be mounted on any existing equipment by adapting the top and bottom flanges accordingly
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REHANDLING GRAB WITH TURNING CLAMP FOR SINGLE CABLE TOWER CRANE
Progressive opening and closing
Advantages:
- Efficiency
- Productivity
- Robustness
- Smoothness
- Simplicity
- Quality
The SECATOL re-handling grab reunites all those advantages to enable a crane operator to work alone.
This Patented product has been especially studied to lift and carry all type of material: earth, rubbish, sand, aggregates..
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Bushman AvonTec Clamshell Buckets are a cost effective, low maintenance tool for picking up and moving granular products. Clamshell buckets are strong and rugged. They can be used safely in water and in extremely harsh conditions. They are frequently used to move sand, mill scale, gypsum and salt.
Features:
Full line of general purpose buckets
Available sizes are 1 cubic yard to 7 ½ cubic yards
Mechanical rope-actuated. Single-line to four-line
Comprehensive inspection and rebuild service available
Optional replaceable digging teeth available.
Designed according to the latest revision of ASME Spec. BTH-1: Design of Below the Hook Lifting Devices
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1081 Single-rope grab
For loading and transporting bulk materials, rubble and loose earth by crane. Self-grabbing clamshell bucket with automatic closing and opening mechanism. High level of work safety and ease of use.
Function:
The opened clamshell bucket is lowered onto the loading point. When it is lifted, the shels close automatically and pick up the material. When it is lowered agin, the shells open automatically on contact and the bucket empties.
Robust, heavy-duty construction with many satisfied users.
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Hitachi offers wide variety of application products and attachments with proven controllability and versatility to suit varied job requirements. For small and medium sized hydraulic excavators. Make a selection of the right product for the right use to increase job efficiency and productivity.
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The PALFINGER Digging Bucket changes your crane into a multifunctional tool. They feature low overall height thanks to horizontally fitted hydraulic cylinders. A sturdy design with low dead weight. The wide-opening buckets have outstanding digging capacity and large volumes. The working edges are vertical when the buckets are open, allowing them to plunge deep into a pile of material.
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Rehandling grabs:
- Twin vertical cylinders clamshell grab designed for any kind of material.
- Optional side and front bolt on cutting edges to reduce the wearing.
- 3 Optional teeth for digging applications.
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The design of the Coriolis mass flow meter and the specially designed horizontal star feeder as prefeeder is pressure-proof up to 10 bar.
- feed rates: 1 – 40 t/h
- suitable for any kind of pulverized coal
- direct feeding into the pneumatic pipe system or feeding via infeed pump
- feeding of several feeders into one common conveying system possible (mixing of different kinds of pulverized coal)
- high feeding constancy for high product quality.
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« SAK » stands for « Silo-AustragsKegel » , which means in English « Extraction cone valve for silo». The SAK is designed to control the discharge of powder or granulates out of silos.
The SAK is particullarly efficient in the following cases:
- For a « fast » silo discharge (high extraction capacity)
- For dosing the discharged powder or granulate
- For discharging a silo at different flow
- Garanty a proof closing of the silo (self closed without energy)
- For extracting and discharging “difficult” flowing powders
Working Principle:
- The cone valve is guided in a hopper located at the bottom of the silo
- The cone valve is lifted by a pneumatic bellows
- The adjustment of the opening is set by the stroke of the guiding rod one for all (basic version)
- The continuous adjustment is set by a pneumatic drive adjusting the stroke from 0 to 100% (dosing version)
- Dosing of the discharged product by adjustment of the opening of the cone valve versus the weight on scale, through an interface terminal IT 9000.
- Vibration of the cone in open position
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Ship container BULK loader type CBL
New unique loader ideal for loading of dry bulk commodities into containers, such as sugar, malt, fish meal, grain or almost any other granular product.
Sturdy screw conveyor with special designed pressure outlet for optimum filling of container liner.
Remote controlled sidewise and vertical movement of outlet.
Easy moveable by e.g. a fork lift truck.
Feeding hopper for connection to a gravity bellow feeder or other customer specific feeding system.
Capacity: one 20 feet container in 20 minutes.
New:
We can now also supply a unique pneumatic container un-loading system.
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BULK CONTAINER FILLING
FIBCs, Octabins, boxes and other types of semi-bulk packaging are a cost-effective variant when compared to bags and other small packages.
The following large types of packages are effectively filled and proven in use by HAVER machines:
1-loop FIBCs
2-loop FIBCs
4-loop FIBCs
boxes / Octabins
barrels and drums
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WEIGHBLEND is an ideal system to feed in continuous extrusion lines (blown film , cast, pipes and profiles ). This system is capable of dosing in continuous up to 5 polymers having a regular particle –size and checking in automatic mode the feed rate.
The use of this system is suggested starting from very low productions of 50 Kg/h and up to productions of 800 Kg/h and more. WEIGHBLEND can be equipped with an automatic weight/meter control. This has the purpose to keep constant in the time the weight of every meter of product which comes out from the line. WEIGHBLEND is constituted by a central gravimetric hopper for the principal ingredient and maximum 4 gravimetric dosing zones for the other ones. The machine has a self supporting structure which allows to fix it directly on the feeding well of the extrusion line.
Each dosing zone has its pre-storage hopper with interception slide gates electro-pneumatically controlled by the gravimetric logic.
The principal ingredient feeds directly for gravity the extrusion line, while the other ones are fed through screw feeders directly in to the feeding flow of the principal ingredient.
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Continous weighing system BEM type.
The weighing scales in continous are devices whose function is to control que quantity of production of any material in bulk on conveyor belt.
They are composed by two cells of weighing, a meter of speed and a microprocessor that indicates the data of instantaneous weigh, accumulated weight, speed of the belt, etc.
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For many years PRECIA-MOLEN have been specialists in providing bulk weighing solutions. The key to this success is tailored solutions to meet process requirements concerning product flow, weight recording, control, traceability and communication with other data handling systems.
Dynamic bulk weighing
Dynamic bulk dosing
ABS hopper scales
Bulk scales for weighing of bulk goods
These scales incorporate all the features PRECIA-MOLEN has developed during its years of experience in the field of bulk weighing. The proven concept of one basic design for multi-purpose applications in intake weighing, transshipment weighing and out loading has been maintained in the ABS hopper scales.
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• Easy and direct integration into existing production line
• Direct communication with control system provided by the customer(PLC/industry PC)
• Space-saving and cost-efficient weighing system
• Applicable to control processes, e.g. in filling systems
• Suitable for the food and pharmaceutical industry
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With its closed design, a tube belt conveyor allows optimum adaptation of the conveying route to topographic conditions. Since the conveyed material is completely enclosed, it can be transported dustfree, and even extremely steep gradients are safely coped with. This technology is based on proven machine components and a special belt design which ensures a safe operation.
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Based on an original idea combining know-how and technical innovation, this handling system makes it possible not only to preserve the environment but also to protect the product conveyed.
The tubular conveyor can be used to convey all types of products in bulk, from the finest to the coarsest, with a tube diameter two and a half times greater than the maximum grain size.
The types of materials which can be conveyed by the tubular conveyor are extremely varied and currently include various sorts of materials of a powdery nature (cements, ash, fly ash, etc.) or otherwise (coal, coke, ore, limestone, gypsum, sludge, fertiliser, sugar, wood chips, etc.).
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The modular self anti-bridging dosing units allow you to dose all kind of bulk products — continuously or discontinuously —– even those considered as difficult.
The interchangeability of the elements that make up these dosers enables them to cover a wide range of large flows and upgradable storage capacities from 50 to 500 litres, according to the requirements.
As a result of a conception that takes into account from the beginning of the process the user requirements, these dosers are simple, modular and reliable. Furthermore, as they are easy to assemble, they are easy to clean when changing products.
These self anti-bridging dosers can be fitted out with a weighing dosing controller. With this element you can obtain a dosing accuracy of ± 0.5%.
These dosing units are specially adapted to products like: flours, cocoa powder, salt, sugar, plaster, kaolin, carbonate, silica.
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Tuffer Aerator/Lump Breaker Series 329
The Tuffer aerator/lump breaker effectively reduces moist, semi-moist or dry solids down to grain size. The counter-rotation of the fast moving blades helps to reduce lumps with ease and aerates the material.
The result is a more consistent particle size and a fluffier bulk solid. Material will gravity feed and flow easier, improving overall handling efficiency.
Features:
Abrasion-resistant blades
Air purge shaft seals
Rugged construction
V-Belt drive
Low profile design
Self-cleaning
Low cost
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The CRUSHER is installed at the extraction point of silos, hoppers, containers and allows the crushing of bulk or powder products which have been accumulated after a long storage period.
The CRUSHER enables these products to flow more easily. It is available in 3 versions : steel, stainless, aluminium.
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Bulk and powder handling and equipment
