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SLIDEVALVE ONLY
• Frame and slidevalve with great thickness
MOTO REDUCTOR CONTROL
• 0.37 kW
• 137 rpm
• Voltage TRI 230/400 V - 50 Hz IP55
• Screw D20 - Pitch 12 mm
• 0.37 kW - 137 rpm
• Voltage TRI 230/400 V - 50 Hz IP55
END OF STROKE
• Set screw on slidevalve main part
D 18 T 10/36 V DC
INDUCTIF
• Set screw on slidevalve main part
D 18 T 10/36 V DC
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VORTEX® ROLLER GATE
The Vortex® Roller Gate offers quality features at an economical price. This gate is your best choice for handling dry material in gravity flow applications where positive material shut-off and dust tight sealing are required in compact locations.
The Vortex® Roller GateT is available in a wide variety of configurations to meet customer requirements, including rectangular sizes and customer specific hole patterns.
Valve Specifications
- Size/Bore Options: 150mm to 750mm and larger in Square or Rectangular sizes
- Media: Powder, Pellets, Granulars
- Connection Options: SVC Flange, CEMA Flange, and/or Custom Flanges
- Media Temperature: Up to 82°C continuous to 121°C intermittent service, Modifications up to 204°C continuous to 232°C intermittent service
- Media Pressure: 0 barg, Gravity Flow
- Metal Construction Options: Aluminium, 304 or 316L Stainless Steel, and Carbon Steel. Material contact is 304 or 316L Stainless Steel
- Seal/Seat Material Options: Nylon, PET, UHMW, Glass Filled Teflon, Natural Rubber, and/or Silicon Rubber
- Drive/Actuation Options: Double Acting Air Cylinder, Electric Actuator, Hydraulic Actuator, Hand Crank, or Chain Wheel
- Position Confirmation: Magnetic Reed, Proximity, or Mechanical Limit Switches
- Compliance/Approvals: CE, ATEX, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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The plan bottom extractor EFP is suitable to extract both very difficult materials for their grade of fluidity and for the controlled feeding of pneumatic conveying lines. It is entirely built in stainless steel AISI 304. the charging hopper is cylindrical and it has vertical walls to assure a good materials descent. The extraction device is made by a couple of blades shaped to ease the material flow towards the outlet which is positioned at a side. The transmission is connected with plan bottom which is independent and can be dismantled from the rest of the machine with nuts, this allow the complete emptying of the machine and its entire the cleaning.
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The Technology
Vibratory discharge and metering bottom
Variable speed unbalance motors
Rate controlled by frequency converter (plus microcomputer controller in gravi- metric applications)
Fields of Application
Volumetric metering or
discharge at defined rate
Loss-in-weight metering (with scale)
Loss-in-weight batching (with scale)
Gain-in-weight batching into weighed hopper
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The batch IC and FIC™ extractors have been developed by GEA Niro to supply a unique equipment for production of high quality coffee extract for further processing in an instant coffee powder factory.
This extractor consists of a number of vertical percolator columns arranged in a battery. Each column – or vessel – is in turn filled with ground coffee beans, after which water at a predefined temperature is added. This process is in principle a batch process. By means of a valve manifold, the columns are inter-connected, and thereby the extraction process becomes continuous and counter-current, which gives an excellent quality of coffee extract, where it is possible to control the yield and quality of the aroma fraction.
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The Adept AnyFeeder provides an economical alternative to well-known, conventional part-feeding techniques. When combined with an Adept robot and Adept vision guidance, the Adept AnyFeeder provides integrated flexible part-feeding. Its flexibility in feeding small parts of various size, shape and material allow for fast line changeover and significantly reduced tooling costs, to give you a crucial competitive advantage.
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Gericke has developed a special feeder (volumetric and gravimetric), which is able to dose sensitive products like dry and half dry apricots or strawberries.
This feeder, based on the GDU series is very well adapted to the difficult characteristic of sticky and in the same time sensitive bulk materials.
Due to the modular structure of the Gericke feeders with various combinations there is the opportunity to make quickly adjustments for new recipes.
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Smart Weigh Belt (SWB) Feeders are a key component used for the weighing of a variety of bulk solids in a wide range of processes. The most typical application is for feeding / weighing into a continuous process. The process material may enter the Smart Weigh Belt directly from an upstream hopper or via a prefeed device like a screw feeder.
View Catalog Page
The Smart Weigh Belt can be used as a feeder, batcher, or meter. By utilizing different control software, the Smart Weigh Belt can be used to feed material into a batch system. For inventory control or metering, the Smart Weigh Belt can be placed into a constant speed configuration to measure or totalize the amount fed into a process.
The Smart Weigh Belt offers gentle material handling, an important benefit compared to other feed devices like a screw feeder when handling the following materials:
Flakes (e.g. corn flakes, bran flakes, and wheat flakes)
Lumpy bulk solids (e.g. vegatables and fruits)
Shear sensitive materials (e.g. corn flakes, frozen vegetables and frozen fruits)
High abrasive bulk solids - due to a low friction coefficient applied to the materials
Low melting bulk solids (e.g. fat flakes)
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Fine dosing short-cut feeder is a good and economical solution for conditioning applications, when reduction of dosing time dosing is a must.
These feeders are controlled with motor rpm and outlet section of extractor. For batch process MCPI’s “Short-cut system” is a mechatronic solution which ensures a perfect control of the extractor movement with repeatability below 3/100 sec, to ensure quick and accurate feeding.
The very small overshoot value of these feeders, associated with a sharp control of extractor movement, are the main points to explain the so high level of performances in terms of dosing time and accuracy.
With the different versions of the range, all specific requirements get answers: With Fine dosing short-cut feeder it possible to reach very short dosing time (from 0.2 sec) and feeding quantities from 0.1 gram to many kilo grams.
Design of these feeders is made in agreement with drug and food industries requests for cleaning.
For more details, see enclosed data sheets
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These scales incorporate all the features PRECIA-MOLEN has developed during its years of experience in the field of bulk weighing. The proven concept of one basic design for multi-purpose applications in intake weighing, transshipment weighing and out loading has been maintained in the ABS hopper scales.
Dynamic bulk weighing
Dynamic bulk dosing
ABS hopper scales
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Used for loading powder, granules, or other unwieldy products, like: Flour, cocoa powder, ground coffee, milk powdered, cement, pharmaceutical products, veterinary products, paints, dyes, pepper seeds, and more.
VISEN-TYPE VOLUMETRIC AND/OR GRAVIMETRIC FILLING MACHINE
For powder and granules
Delivering 50 to 50,000 cm3; (Visen D) and 10 g to 15 kg (Visen E2)
Common features:
Robust steel or stainless steel build powered by a motor with a brake or variator.
The filling system is comprised of a vertical screw conveyor, with a diameter suited to the quantity and density of the product you plan to use it with, varying from 10 to 85 mm
Parts in contact with your product in one version are 304 L stainless steel.
This machine can be synchronised with a bagging machine, boxing machine, step-by-step conveyor, etc.
Available in 2 versions:
Visen-D volumetric machines, on stands or for fitting onto automatic machines
Visen-E gravimetric machines, only on stands.
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Flexibly usable at semi-automated or fully aoutomated workstations
Universal dispensing from pressure tank, Euro-cartridge or small cartridge
Variable dispensing times can be set permanently on the device or per cycle through external controls
Vacuum of low-viscous media in small cartridges prevents dripping Individual combination of various, systematic components enables the customer to use remarkable technologies.
Illustrated:
DELOMAT 100 with pressure tank, metering valve and foot pedal
DELOMAT 400
With all the advantages of DELOMAT 100 and extra
flexibility
Variable media supply of up to four independent work
stations, either fully or semi-automatic
Free programming of dispensing-, cycle-and delay times of
four channels
Separate control air outputs for additional units, e.g. slewing
mechanism, pneumatic jack, light-guide lamps
DELO dispensing units comply with the EMV guidelines and have
the CE label.
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Features:
With READY feeder the centralized plant may be easily increased up to 64 machine by simply connecting the motherboard with a twinex cable to all the daughterboards installed on the cyclone assembled on each machine.
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Feeders of the Whizzy series offer a wide variety of applications within packaging lines, to dispense folders, promotionals, small gadgets, coupons for bottlenecks, wide sheets, thermosealed bags.
Miniwhizzy
It is the smallest feeder available, with direct current motor, with a speed up to 70 meters/minute to process products up to 150 mm width.
Whizzy
Accurate and versatile, it adapts to the different kinds of packaging lines: with horizontal or vertical dispensing module, available in the Whizzy 210 version for products up to 210 mm width or in the Whizzy 350 version for products up to 350 mm width, with direct current (speed up to 40 mt/min.) or brushless motor (speed up to 200 mt/min.).
Whizzy cb
It is the smallest feeder available, with direct current motor, with a speed up to 70 meters/minute to process products up to 150 mm width.
Whizzy roll
Bandolier feeder to cut and dispense bags with 3 or 4 seams. The material can be supplied on a reel or fanfolded. After reading a notch, the machine receives a stop signal and starts cutting and dispensing the product.
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Fluidisation equipment is used as preventive measure. A variety of materials will show perfect mass flow as soon as a certain amount of air is added at regular intervals during discharging of the bin or silo.
At the same time, possible tendencies of the product to bridge, ra-hole,go lumpy or deposit are prevented.
I100 Aeration Pads
Due to the semi convex shape of the durable polymer I100 Aeration Pads, air is given off at a wide emission angle across the entire white surface.
Suitable for cement, lime and similar light powder materials
Working pressure: 0.2 bar (2.9 PSI)
Working temperature: -20°C to 80°C (-4°F to 180°F)
Fitted from inside
U025 and U060 Fluidisation Pads
The plastic insert with the sintered metal nozzle is screwed into the steel nipple which has been previously welded on the outside of the bi or silo. Then the connection with the compressed air line has to be carried out.
Suitable for cement, lime and similar light powder materials
Working pressure U025: 0.2 bar (2.9 PSI)
Working pressure U060: 1 bar ( 14 PSI)
Working temperature: -20°C to 80°C (-4°F to 180°F)
Fitted from outside
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Bulk materials are frequently stored in hoppers and silos. To do different
environemental conditions and divers product caracteristics the discharge
and empting of such hoppers and silos can cause troubles.
On the market different discharge pads are offered. Gericke uses, beside of
its RA Bin Discharger and vibrating Bin Dischargers, aeration nozzles (flow
pad). This nozzles inject the 10 Nm3 air per hour and per nozzle in to the
hopper. By this measure the airflow fluidises the product and cleanes the
inside of the compartment.
The installation of the flow pad is very easy and simple just drill a hole
with diameter 53mm and fix the flow pad with 4 screws.
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Key can provide many forms of mechanical line control for the process line. We have developed numerous applications for metering product in combination with our versatile Iso-Flo® and ImpulseTM conveyors. For others, the combination of a specialized holding and metering hopper and a separate vibratory conveyor work best.
Our hoppers are constructed of T 304 stainless steel, either smooth or rigidized, depending on the product and application.
Features and Benefits:
- Application versatility
- Simple, flexible installation
- Easy sanitation
Common Product Applications
- Green beans
- Pizza toppings
- Potato products-frozen
- Poultry
- Salad-shredded mixes
- Shrimp
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Brief introduction
BT-1000 was developed by Bettersize dedicated to determine the flowing properties of the ppowders. Whether flow or stay, powder is two-phase system. Intrinsic properties and collisions of particles will generate special flowing properties it is significant to study for powder processing, transport, packing, storage. This unit is characterized by multi-functions, easy operation, good repeatability, flexible test device to suit many standards. The success of the instrument provide a new measure for universal deployment of the powder integrative characteristics work.
It can test angle of repose, collapse angle, flat plate angle, dispersibility, bulk density and tap density, after that can obtain difference angle, compressibility, voidage, regularity & uniformity, also by Caar index user can get flowability index and jetting ability.
Standard test properties
1. Tap density: vibrate a container loaded with powder to fill up air gap among particles thus make powder more compact, in which means flowability and voidage are obtained. (Note: tap density of metallic powders are measured in conformity with related standard.)
2. Loose density: the density of powders, which fill a special container naturally. It is important for storage container and design of packing bags. (Note: loose densities of metallic powders are measured in conformity with related standard.)
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COMPO: Multi-ingredient continuous gravimetric feeder.
REGULAR AND ACCURATE METERING
Designed for metering of granules in extrusion processes that require regular and accurate metering.
EASY TO INSTALL
Insensitive to vibrations, COMPO has been designed so that it can easily be installed directly on the feed hatch of the extruder in place of the conventional load hopper.
FAST INGREDIENT CHANGE, FAST AND THOROUGH CLEANING
- Practical and easy access to all the components.
- Load hoppers with sight glass to visually check the level and quick-release clip to easily remove the cover.
- Manual gate valve which allows inspecting the metering screw without having to empty the hopper.
- Unloading hatch for fast and easy emptying of the hopper.
- Metering screws easily accessible without the use of tools for fast and thorough cleaning.
EASE OF USE
Easy to use , just set the metering percentage.
MODELS
COMPO is available in 9 models: 2,3 or 4 ingredients with throughputs up to 150, 300, 600 and 1000 kg/h.
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A complete range of gravimetric blenders
The Piovan MDW Series batch gravimetric blenders are ideally suited for application on injection moulding machines, blow moulding machines and extruders. Slide gates, high precision augers and micro-cell devices ensure that the various components are dosed in the set percentages.
The range consists of six models with capacities from 30 to 1500 kg/h. They can dose, weigh and blend up to six materials.
Customer oriented solutions.
Precision and accuracy:
- the load cell weighing system has an accuracy of 1/100th of a gram
- the display shows the percentage dosed for each material
- The microprocessor control continuously corrects the actual weight of each component keeping it at the set value.
Easy monitoring and control:
The Win Dosing System is the software that Piovan has specifically developed to control and manage the Piovan MDW Series gravimetric blenders. Win Dosing is a simple and powerful tool which can manage up to 16 gravimetric blenders from the one PC station.
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* Hoppers & Chutes- Custom designed to allow powder to flow into Ribbon blenders, tablet presses, encapsulators.
* Transport Hoppers- Transporting bulk powder or finished tablets.
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Process Solutions manufactures a wide range of bins:
Capacities: 20 liters to 3,000 liters
Materials of construction: Stainless Steel (T-304/T-316L), Steel, Polyethylene, C-276 (Hastelloy ©)
Configurations:
Cylindrical
cone bottom, dish bottom, sloped bottom
horizontal or vertical
closed or open top
flat top, dish top
process bins or UN-rated
permanent legs or removable stand
Square/Rectangular
cone bottom, dish bottom, sloped bottom, pyramidal
vertical configuration
closed or open top
flat top
process bins or UN-rated
permanent legs or removable stand
Finishes:
Stainless Steel: 2b-mill finish, 2b-mill finish with welds ground and polished, #4 mechanical polish, #7 mirror
C-276: 2b-mill finish, 2b-mill finish with welds ground and polished, #4 mechanical polish, #7 mirror
Aluminum: 2b-mill finish, 2b-mill finish with welds ground and polished, #4 mechanical polish, #7 mirror
Steel: painted per specifications.
Plastic: FDA approved material available in various FDA approved colors - standard is natural (white). A removable steel or stainless steel stand is supplied with the bin
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Ribbons used:
With PVC ribbon and vulcanized blades.
With PVC ribbon suitable for food, bottling and pharmaceutical production.
Motor: Direct fitting geared motor.
Power supply: 230/400 V - 50/60 Hz.
Materials used :Painted steel.
Stainless steel.
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Hydraulic bulk bucket GVT Capacity: 0.5 to 1.1m3
• 5mm heavy-duty scoop. • Bevelled blade: 400HB.
• Hydraulic • Safety chain included.
• Fork pocket aperture and spacing can be modified on request.
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Hydraulic Bucket
The EMILY hydraulic bucket (hydraulic bucket on forks/ FEM) permits safe loading/unloading of all types of materials (sand, gravel, sawdust, debris, metal shards…).
Simplicity/versatility:
* Adaptable to all fork lengths thanks to its chain fastening system
* Equipped with two quick attach fixation points.
* A storage box is integrated into the frame to store excess chain (for shorter forks).
* Adapts to machinery handlers equipped with fork pallets FEM2 ou 3.
Safety:
* One or two hydraulic cylinder(s), under a protective cover for enhanced safety.
Innovation:
* At 60°, this bucket has the largest tipping angle on the market. Thanks to this important angle it can easily dump sticky materials.
Available from 1.30m to 2.20m with a dome capacity of 250 to 1400 liters!
Standard equipment :
* Steel bucket 5mm thick
* 2 cylinders 40/70 (except 250 liters = 1 cylinder) integrated into the frame for optimal protection
* Hydraulic device for dispersing at 60°
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DRX (Dual Relief Xtra™) Impact beds are designed with one simple goal: protect the belt.
Slide-Out Service™ makes maintenance convenient and safe. DRX Impact beds separate in the middle and the two sides slide apart. A complete bar change out takes just one or two hours.
Velocity Reduction Technology™ is found only in the DRX line! Two levels of reaction force reduction absorb impact energy and minimize transmission back to the belt.
Impact Bar Supports enhance bar function. Made from high-strength steel, our inverted-design Impact Bar Supports allow the impact bars to expand and function properly to absorb more impact energy.
Channel Crossbeams efficiently transfer damaging impact energy to the isolation mounts.
Four Models Available:
DRX200 - for light-duty applications, up to 200 lb-ft
DRX750 - for medium-duty applications, 200-750 lb-ft
DRX1500 - for heavy-duty applications, 750-1500 lb-ft
DRX3000 - for extreme applications, 1500-3000 lb-ft.
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Rugged, reliable, maintenance free
The simple, cost efficient way to reduce belt damage, increase belt life and virtually eliminate maintenance at load points.
Features / Benefits
- Large surface area maximises conveyor belt support.
- Steel-backed rubber impact bars absorb repetitive drop-shocks from heavy free-falling particles.
- Abrasion-resistant UHMW polyethylene surface minimises contact friction.
- Tapered leading edge reduces risk of belt tears or belt clip damage.
- No moving parts
- Removable side-sections simplify maintenance.
- Modular design minimises material build-up.
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ASGCO's Impact Beds are designed for whatever you throw at them. Our impact beds provide impact protection for the conveyor belt, as well as a tool to help control spillage in the conveyor-loading zone.
Absorbs Impact - with our impact bars that are manufactured with our absorbent, 40-durometer rubber that can really take the shock of large material.
Modular Designed - beds can be manufactured in 2' (600mm), 4' (1200mm) or 5' (1500mm) long, depending upon the size of your material impact area.
Custom Built - beds are designed for your specific application.
Meets CEMA - design standards.
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A key requirement in the construction of any conveyor transfer point is proper support of the belt. The belt support system must provide a stable, sag-free line that prevents spillage and entrapment damage.
Martin Engineering offers an array of belt support systems to match your application, conveyor specification, and load criteria.
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle is engineered to withstand impact forces from 12,000 to 17,000 pounds of force (53.4 to 75.6 kN). This complies with the Heavy-Duty (H) Classification as specified in CEMA Standard 575-2000 Bulk Material Belt Conveyor Impact Bed/Cradle Selection and Dimensions.
Rugged Impact Bars
Bars feature a top layer of slick UHMW molded to a base of impact-absorbing SBR Rubber.
Steel Backbone for Bars
Each impact bar is reinforced with a steel support structure.
Meets CEMA Design Standards
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle classified as Heavy Duty (H) as specified in CEMA Standard 575-2000.
Engineered To Fit Your Conveyor
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle fits CEMA E6 or E7 configurations.
Structure Built for Abuse
Sturdy impact cradle is specially designed to withstand the high-impact forces of conveyor loading zone.
Slide-In/Slide-Out Maintenance
Cradle incorporates MARTIN® TRAC-MOUNT™ concept for ease of bar replacement.
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Whatever you want from a Bulk Materials handling valve you’ve got it with Clyde Materials unbeatable Dome Valve® - the cost effective valve solution.
The Clyde Dome Valve®, widely regarded as the original and best material handling valve in the world, offers exceptional life from only a single moving part. The Dome Valve® is recognised as a low maintenance, long life solution that can last at least 1 million cycles between maintenance inspections. It has the ability to cut through static or moving columns of material and is pressure-tight, ensuring a consistent pressure tight seal is created when the valve is in the closed position, but in the open position it provides an unrestricted full bore opening for the best product flow characteristics possible. The Dome Valve® can also be used as a line, vessel or reactor isolation valve.
The Dome Valve® enhances other technologies from Clyde Materials Handling, a leading provider of pneumatic injection, conveying, materials handling & vacuum cleaning solutions.
The solutions we create for our customers generate many benefits and are backed by three decades of domain knowledge, expertise and a track record of generating exemplary success.
Dome Valve® sold in the United States under the trade name ‘Spheri Valve’
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Bulk and powder handling and equipment
