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System Features
Hydraulic oil even when new will have a certain level of particle
contamination, and is typically graded at ISO 17/13/14. When oil
is added to a system further contamination can occur. Whilst
under operating conditions air and moisture, as well as particles
from seals and hoses, can add to the contamination and
degradation of the oil. Fitting a Filtakleen filter will not only
reverse this process but it will clean your oil so thoroughly it will
be cleaner than when it was new!
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These units are for use in reducing the rate of pollution of hydraulic fluids and maintaining the required level of cleanliness.
They offer an alternative to the replacement of used oil with new oil.
These motor-pumps are tailor-made to designs developed with the design offices of our industrial clients.
They are used for filtering the oil on installations which require regular servicing, avoiding the premature wearing of the components and therefore the number of breakdowns and production stoppages.
In partnershi with the development department of our customers we have designed three different flow capacity to cover any customer request : 500L/min; 2 000 L/min; 5 000L/min.
These units are perfectly adapted to very high viscous oil.
For intensive use
These pumps are fitted with :
· Aspiration strainer 125µ
· Filling-up indicator
· Cartridge-type discharge filter 25µ
· On-off switch
· Motor-pump unit
· OPTIONAL EXTRAS
· Pre-filter with magnetic bar
· Water retention filter
· Filtration level 10µ
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- The hydro dry filter elements remove up to 80% of the free water present in the oil.
- Usable on RD, OF, PN and UOW filters.
- H2O retention capacity up to 2400 ml
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HNP006 Series
FLUID CONDITIONING PURIFIERS
Fluid viscosities to 700cSt
Reliability of systems and the life of system components and fluids can be extended by minimizing water contamination.
The Pall HNP006 Purifier is designed to remove water from oil in low volume systems or where access for conditioning equipment is limited.
Benefits of Pall HNP006 Purifier
High-performance water, gas, and particulate removal
Simple automated operation
Extension of fluid life %u2022 120V single-phase electric connection
Extended fluid life
Minimized corrosion within systems
Increased equipment reliability
Reduced operating costs
Pall purifiers remove 100% of free water and in excess of 80% of dissolved water. They also remove 100% of free and entrained gases and in excess of 80% of dissolved gases.
The Pall HNP006 fluid conditioning purifier can be used as a fixed installation or portable unit that is easily removed and connected to any fluid system.
This compact purifier design is based on Pall's existing range of fluid conditioning products. It's size and weight allow for ease of handling through restricted openings and can be located close to existing systems where space is limited.
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Cleanline portable light 4.2 gpm, up to 58 psi, FA 014
With the oil service unit FA 014 hydraulic or lubricating systems can be easily filled or deaned.
1. Compact design
The compact design allows easy access to the oil tank.
FA 014 comes ready to connect, with hose packages.
2. Economical
Efficiency through ARGO-HYTOS Fluid Management systems. After just a short time your investments will be amortized due to longer service intervals and increase of machine availability
3. User-friendly filter element change
Optimal operator handling has been a key feature in the development of FA 014. No extra tools are needed to open
the housing and the filter element can be pulled out through the hang-in technique.
4. Maintenance-free filter housing thanks to a clever filter element technique
On the bottom of the from inside to outside flown through filter elements there is a dirt retention valve. If the filter element is pulled out of the filter housing with the cover, the dirt retention
valve will close. Sedimented dirt is removed from the housing with the filter element.
5. Quality ¡n detail
The EXAPOR® fine element is the heart of the FA 014. High cleanliness levels protect hydraulic systems against dirt during the oil filling process.
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CJC™ Desorbers are patented products designed to remove water from oil types which either bind and emulsify water or are high viscosity oil (up to ISO VG 1000). CJC™ Desorbers are ideal for use in applications in which water ingress is a continuous and significant problem, whether for lubrication oil, gear oil or hydraulic oil.
CJC™ Desorbers heat oil slightly before it meets a counter flow of cool air in the desorber housing. Air heated by the oil expands, drawing water from the oil. The subsequent air-cooling condenses the water and the dry air is re-used for removing water from incoming oil.
CJC™ Desorbers remove water from all kinds of oils effectively and reliably. The results are measurable benefits that include fewer unscheduled production stops, increased system component lifetime, increased productivity and fewer oil changes.
The CJC™ Desorbers product range is flexible and scaleable, suitable for oil systems containing only a few litres of oil as well as systems with up to 50,000 litres.
CJC™ Desorbers are well known for ensuring trouble-free operation of oil systems in steel mills, paper mills and more.
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The new and extensive OSC range from Atlas Copco uses patented technology to separate all kinds of compressed air condensate.
The multi-stage separation process, using both buoyant oleophilic filters and activated carbon, ensures exceptional performance, long and proven filter lifetime and trouble-free operation.
All separators are manufactured in accordance with Atlas Copco's Quality and Environment Management System. These systems comply fully with ISO 9001 and ISO 14001. All Atlas Copco separators are tested to perform under the most demanding conditions.
- Inlet capacity: 35 to 2360 l/s, 75 to 5003 cfm
- Filtration: oleophilic and activated carbon filters
- Oil content: less than 15 mg/l
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In order to prevent paraffin separation and clogging of the filter at low ambient temperatures, pre-warming with electric heating elements or recirculation of fuel that has been warmed by the engine is used in our fuel filters.
For newer generations with even higher requirements, MAHLE has opted for two separate filter stages during water separation.
The first filter phase consists of a cellulose filter medium with an untreated melt-blown contact surface for increasing the contaminant absorption capacity. This melt-blown contact surface optimally causes the many small droplets to coalesce into larger ones. The particulate filter in the shape of a pleated star even agglomerates the finest water droplets.
The second filter phase consists of a water separator, whose hydrophobic fabric with a mesh width of 25 µm divides the barely stable emulsion, thus separating the water. As this occurs on the clean side of the filter, it is referred to as clean-side water separation.
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CONDENSATE CLEANER ACR 4
Motor capacity (HP/kW) 50
Condensate connection (input, '') 4 x 1/2
Water connection (output, ") 1 x 1
Oil connection (output) 1
Oil can (l) 5
Working temperature (min./max., ºC) 5 - 60
Dimensions (l x w x h, cm) 96.5 x 60 x 38
Weight (kg) 22
Ordernr: Code
36065 B
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Oil Grabber® Model 4
The Abanaki Model 4 Oil Grabber is a dependable and effective means of removing oil from water and water-base solutions. Often, skimming by itself will reduce oil to an acceptable level of water purity. Depending on the characteristics of the liquid, it is possible for the Model 4 alone to reduce oil content to less than five parts per million in water. The unit can be used as a pretreatment before filtration, and in conjunction with coalescing systems.
The Model 4 utilizes a continuous belt and wiper to remove up to 20 gallons of oil per hour from the fluid surface. The belt, operating on a motor and pulley system, runs through contaminated liquid to pick up oil from the surface. After traveling over the head pulley, the belt passes through tandem wiper blades where oil is scraped off both sides of the belt and discharged. The tail pulley has flanges which allow it to roll freely on the inside of the belt without becoming dislodged.
Oil skimming makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the belt to attract oil and other hydrocarbon liquids from the surface of the fluid. The Model 4 can be used in tanks with depths as shallow as one foot, or as deep as 100 feet.
Advantages
- A single unit elevates and separates oil
- Lifts oil any distance without the need of expensive pumps
- Maintains skimming efficiency with fluctuating fluid levels
- Can be used in depths as shallow as one foot, or as deep as 100 feet
- Requires no tank modifications in most applications
- Easy mounting and fast cleaning, with minimal maintenance
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The Abanaki Model 8 Oil Grabber is a dependable and effective means of removing oil from water and water-base solutions. Often, skimming by itself will reduce oil to an acceptable level of water purity. Depending on the characteristics of the liquid, it is possible for the Model 8 alone to reduce oil content to less than five parts per million in water. The unit can be used as a pretreatment before filtration, and in conjunction with coalescing systems.
The Model 8 utilizes a continuous belt and wiper to remove up to 40 gallons of oil per hour from the fluid surface. The belt, operating on a motor and pulley system, runs through contaminated liquid to pick up oil from the surface. After traveling over the head pulley, the belt passes through tandem wiper blades where oil is scraped off both sides of the belt and discharged.
Oil skimming makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the belt to attract oil and other hydrocarbon liquids from the surface of the fluid. The Model 8 can be used in tanks with depths as shallow as one foot, or as deep as 100 feet.
Advantages
- A single unit elevates and separates oil
- Lifts oil any distance without the need of expensive pumps
- Maintains skimming efficiency with fluctuating fluid level
- Can be used in depths as shallow as one foot, or as deep as 100 feet
- Requires no tank modifications in most applications
- Operates in turbulent liquid using optional tail pulley cage and tether assembly
- Easy mounting and fast cleaning, with minimal maintenance
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Oil Grabber® Model MB
The Abanaki Model MB Oil Grabber is a dependable and effective means of removing oil from water and water-base solutions. Often, skimming by itself will reduce oil to an acceptable level of water purity. Depending on the characteristics of the liquid, it is possible for the Model MB alone to reduce oil content to less than five parts per million in water. The unit can be used as a pretreatment before filtration, and in conjunction with a coalescing system.
The Model MB utilizes continuous belts and wipers to remove up to 200 gallons of oil per hour from the fluid surface. The belts, operating on a motor and pulley system, run through contaminated liquid to pick up oil from the surface. After traveling over the head pulley, the belts pass through tandem wiper blades where oil is scraped off both sides of each belt and discharged. The tail pulleys have flanges which allow them to roll freely on the inside of the belts without becoming dislodged. These lower pulleys require no bearings and do not need to be fastened to the tank. If turbulent conditions exist, an optional tether and cage assembly prevents the tail pulleys from being dislodged.
Features
- Requires only a small area in the tank or sump
- Easy mounting
- High temperature capability
- Chip resistant powder finish
- Hazardous duty and food grade options
- Custom designs and turnkey systems available
- Fast cleaning with minimal maintenance
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The FOD oil/water separator is simple to install and use, and does not require electrical powering.The oil is separated through a multistage filtration process. The oil is absorbed by special absorbent substances inert to water which, once saturated, are removed and managed in the same way as normal oil removal filter cartridges. At the end of the process, the condensate can be discharged into the sewage system in compliance with prevailing local regulations.
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EPG Companies Inc. OS Series Oil Water Separators are designed to produce an effluent concentration of 10 mg/l or less of oil droplets 30 micron and larger of non-emulsified, sheen free, free and dispersed oils. By virtue of the FLOPAK coalescing media, readily settable solids can be removed.
Fiberglass Construction:
- Dion Resin Construction
- Integral Bonded Fiberglass Fittings
- Hopper Bottom For Solids
- Integral Oil Storage Chamber
- Integral Expandable Effluent Chamber
- One Piece Removable Cover
- Quick Release Cover Hardware
- Industrial Grade PVC Cover Gasket
- PVC Constructed Oil Skimmer
Steel Construction:
- Carbon Steel Construction
- Hopper Bottom For Solids
- Integral Expandable Effluent Chamber
- One Piece/Sectional Removable Cover(s) with Hold Down Hardware
- Coal Tar Epoxy Internal Coating
- External Epoxy Coating
- Industrial Grade PVC Cover Gasket
- PVC Constructed Oil Skimmer
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Air compressors, widely used throughout industry, can produce considerable amounts of oil-contaminated condensate. This contamination must not be discharged directly into open drains, public sewers or natural watercourse.
Oil quickly reduces the dissolved oxygen content of water, which sustains animal and plant life and the bacteria essential for the aerobic digestion of sewage in Water Treatment Plants. As a result, most countries now have environmental laws placing strict limits on the discharge of industrial effluent containing oil.
The low cost, effective solution is a SAO oil/water separator from General Air Products. Installed as part of the compressed air system, it simply reduces the oil concentration in the condensate to permitted levels, so that clean water condensate can discharge safely into the drains. This leaves a relatively small amount of concentrated waste oil to be disposed of by the most economic of legitimate means.
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CJC™ Filter Separators are off-line oil filtration systems, combining fine filtration with water separation all in one unit, with an integrated circulating pump. They are designed for use in applications containing hydraulic oil, diesel fuel, lubrication oil, etc., in which water ingress is a constant or recurrent problem.
CJC™ Filter Separators remove water by coalescence and at the same time minimize oil contamination levels of particles and oil degradation products (oxidation resin/sludge, varnish).
The CJC™ depth filters have a filtration degree of 3 microns absolute and a very large dirt-holding capacity.
This, combined with efficient and continuous water removal from the oil, provides numerous benefits including reduced maintenance, increased productivity, and maximum lifetime of system components, in-line filters and oil.
The modular Filter Separators are built and sized to specific customer requirements - whether the oil volume is 2 litres or 200,000 litres.
CJC™ Filter Separators ensure trouble-free operation of marine hydraulics, marine diesel fuel systems, steam turbine lube systems and water-cooled hydraulic industry equipment.
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All separators are manufactured in accordance with Atlas Copco's Quality and Environment Management System. These systems comply fully with ISO 9001 and ISO 14001. All Atlas Copco separators are tested to perform under the most demanding conditions.
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Inlet capacity: 35 to 2360 l/s, 75 to 5003 cfm
Filtration: oleophilic and activated carbon filters
Oil content: less than 15 mg/l
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OSC - Advanced technology for all compressed air condensates
The new and extensive OSC range from Atlas Copco uses patented technology to separate all kinds of compressed air condensate.
The multi-stage separation process, using both buoyant oleophilic filters and activated carbon, ensures exceptional performance, long and proven filter lifetime and trouble-free operation.
All separators are manufactured in accordance with Atlas Copco's Quality and Environment Management System. These systems comply fully with ISO 9001 and ISO 14001. All Atlas Copco separators are tested to perform under the most demanding conditions.
Inlet capacity: 35 to 2360 l/s, 75 to 5003 cfm
Filtration: oleophilic and activated carbon filters
Oil content: less than 15 mg/l
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Compressed air condensate generally has far more oil than
20 mg/l content. The user has two possibilities.
Firstly, he can have the condensate taken away by a specialist waste disposal firm at great cost. Alternatively, the user can process the condensate on site by separating the oil and the water, which forms the largest
proportion.
ZANDER’s ecosep S high efficient oil-water separator and
the ecodrain automatic drain, offer compressed air users a
complete condensate management system to achieve an oil content, in water of 10 mg/l or below which can be discharged into the effluent system.
-ecosep SL 1 - SL 60
Separating system for non emulsified compressor condensate. Usable to connect several condensate drain systems. The adsorption charcoal filters adsorb the remaining oil droplets and garant high safety in application.
Standard complete and ready for operation.
Optionally a heater is available.
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WL15 in-tank filter meets the HF4 automotive standard. The E4051 service elements interchange with Schroeder K series and Zinga RE-409 series.
An optional weld ring provides an easy solution to insure a positive seal between housing and reservoir. The quick disconnect cover allows for easy and
efficient element change-outs. An optional secondary inlet port offers the use of a second return line. An optional weld ring provides an easy solution to
insure a positive seal between housing and reservoir. Five standard grades of media are offered down to 4.0μ(c).
Western Filter elements are compatible with petroleum oils, water glycol, oil/water, HWCF and synthetic fluids.
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The WT, WL and WR Intank series is designed for return line applications. These filters operate with pressures up to 200 psi and fows to 320 gpm. The WL16 and WL18 series offers additional design flexibility with the optional anti-drain valve for side mounting the filter to the reservoir. Filtration flow on the WR series is from inside to outside of the filter element to capture contamination inside the element. The WR11 series is designed to meet flow requirements up to 40 gpm in a light weight compact design.
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We have years of experience designing and building custom foreline traps to protect pumps and eliminate buildup of condensable by-products in forelines and exhaust lines. Examples of these include water-cooled and particle traps for LPCVD, PECVD, metal CVD, MOCVD and metal etch. Others are particle traps for crystal growers, liquid traps for reclamation of photo resist and oil reclamation traps for industrial applications. High capacity and multi-stage traps are also available. Often times our customers see a 200% increase in preventative maintenance intervals after installing one of these traps.
Electropolished or Nickelplated finishes are available on request. Electropolished traps are easier to clean because the surface is more highly polished than the standard beadblast finish. Nickleplating offers additional corrosion resistance. Call for pricing.
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PACT pressure filters are used for a variety of applications and most commonly for filtration of particulates at a slow rate (sand filters), deep filtration at a higher rate (multi-media filters) and adsorption of chlorine/taste/odor and removal of organics (carbon filters).
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Particulate Filter
F18
Features
• Standard 5 Micron Filtration
• High Flow Capacities
• 1/2" NPT / BSPP-G Over-port
• Quick-disconnect Bowl
• Bowl Guard
• Light Weight
• Barbed Manual Drain Connection with Pipe-away
Particulate Filter
F12
Features
• Excellent Water Removal Efficiency
• Unique Deflector Plate and Shroud Creates a Swirling
of the Air Stream Ensuring Maximum Water and Dirt
Separation
• Large Filter Element Surface Guarantees Low Pressure Drop and Increased Element Life
• 5 Micron Standard and Activated Carbon Element Available
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This versatile spin on series is an excellent choice for use in high corrosion environments. The gray iron head construction can be ordered with gauge or DP
indicator ports. The popular E0211 series spin-on elements interchange with our W015 and W022 filter heads. The double length canister is available in
water absorbing media.
Western Filter’s spin-ons fit many competitor heads and are shipped with both a narrow and rectangular gasket. Western Filter elements are compatible with
petroleum oils, water glycol, oil-water, HWCF and synthetic fluids.
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Spin-on filters
Applications
Fine filter for lubricants, hydraulic oils, coolants for engines, machines and production lines
Advantages
Extensive range
OEM quality
Recommended by machine producers
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We have named PUMP CARE the Suction Filters because thanks to their function of protection from coarse contamination (due to lack of initiai cleaning or to an accidental ingression) they take care of the pump, ensuring a safe and efficient operation.
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Western Filter suction strainers are constructed with aluminum end-caps and stainless steel screen to protect hydraulic pumps from harmful large contaminants that tend to accumulate on the bottom of hydraulic reservoirs.
• 5 Sizes of NPTF threads available
• Available with or without bypass
• Replaces competitive products
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Installed upstream of the pump or accessible from the outside in a particularly service-friendly configuration with a contamination indicator integrated in the suction line, suction filters protect the pump from large-particle contamination. A selection of elements adapted for use with the system protect installations and pumps in the range from 10 - 25 µm with our micro-quality products, or in the coarse particle range using easy-to-clean wire gauze.
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