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Fully Automatic Production Horizontal Bandsawing Machine BMSO 320 L
Fully automatic band saws for cutting solid stocks,tubes and profiles of steel , cast-iron light and nonferrous material.Only 90 deg. cut.Complate steel fabricated.Reductioned gear in oil bath and 5 different speed adjusted by a stepped pulley, carbide pads and rollers in the blade guides.The front jaw contains of a number of hardened rollers driven through a worm and wheel by an electric motor.The rear vice consist of a number of free running rollers.A limit switch assemebled on top the vice stops the machine when the block is exhausted. Once the work piece clamped between the rollers no further clampings needed. The work is fed through the vice to the bar stop which contains a micro-switch controlling the bar feed motor. A piece counter controls the number of the cuts.The machines stop automatically at the blade breakage. The machines are fitted with a removable coolant tank incorporating a submerged electric coolant pump which supplies coolant to both guide assemblies. Bi-Metal sawblade and 1,2 meter infeed roller table are supplied as standart.
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These band sawing lines are specifically designed to meet the demand for processed sections in steel construction industries and service centers. They are equipped with Ficep stand-alone saws BH series and an automatic measuring length gauge that can be controlled by a panel (semi-automatic) or with a CNC (automatic).
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Shark 452 CCS, bandsawing machine TO EXECUTE SINGLE CUTS WITHOUT THE NEED OF AN OPERATOR on sections and beams up to 450x330 mm at 0°.
- It is a very versatile machine to cut from 60° left up to 60° right.
- Functioning: after having manually fed the bar and clamped the material, you start the cut which is done using the weight of the head controlled by a spring so as to balance the sawing head. By means of an hydraulic brake with a valve you can regulate the downfeed speed. Once the cut has been finished the sawing head is raised manually so that you can feed the bar again (as OPTIONAL you can have the head which returns to top position by means of an hydraulic unit after each cut).
In the Shark 452 CCS MA model (with an automatic vice) vice opens/closes by means of a button on the control panel.
A FEW FEATURES:
Electric panel (wiring totally identifiable, stand-by, main lockable disconnect switch, pole change switch, emergency stop, motor magneto thermal overload, minimum tension coil, protection against missing phase, low tension safety device 24V).
Mechanical variator to adjust infinetly variable blade speed from 20 to 100 mt/min.
Cabinet which can be easily positioned keeping a visual control over the machine.
Manual band tensioning with visualization on LCD by electronic transducer.
Front bandguide with sideways movement on a linear guide with recirculating ballscrews.
Manual clamping system by means of vice screw which slides on preloaded linear guides with recirculating ballscrews
Coolant tank inside the steel base and drawer to collect chips which can be replaced with a motorized chip evacuator (OPTIONALS)
Electric pump to lubricate and refrigerate the blade.
Wire chip brush for blade cleaning which is driven by the motor pulley.
Adjustable cut to measure device to make cuts of the same length.
Machine predisposed for handling with movement equipment.
Bi-metal band for solids and sections.
Service keys and instructions manual, for maintenance and spare part list.
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A range of bandsaws which combines accurate cuts and high speeds, adapted to all types of profiles used in steel construction.
Internationally well-known for their robustness, accuracy and speed of execution, Behringer saws allow the straight and mitre cut of all types of profiles.
Being a natural additional equipment to our HD fast drilling machines, the drilling sawing line represents the key element of the performance in steel construction workshops.
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SPIDER CARRIAGE
THE SPIDER BRINGS TOGETHER ALL OUR KNOW-HOW
A GREAT DEAL OF EXPERIENCE OF POSITIONING CARRIAGES
* Speed. Precision. Sturdiness.
* Pneumatic or Hydraulic.
* Opening 1060 to 1460.
* Clamps opening: 800 to 1200mm.
* Double round column Ø120.Shock absorber.
* Triplex chain drive,
* or Ball Screw drive (great precision).
* 4-position extending clamps.
* Centralized lubrication.
* Slab FLIPPERS.
* SINGLE OR "V" LOG TURNERS.
* Serrated chain with a 38.1mm pitch.
* Electric motor.
* Ergonomic control panel.
* Air-conditioned cab.
* LINEA 2000 SETWORK
* 260mm touch screen.
* User-friendliness and speed. Maintenance aid.
* 1/100th of a mm resolution. Extensive memory: up to 2000 programs.
* Control of servo-motors which pilot and control the position of the headblocks in real time and in a closed loop.
* Extreme sawing precision irrespective of the timber's kick-back forces.
* Moving speed from 0 to 37m/min
* CARRIAGE DRIVE
* Direct current 37 to 100 HP
* Pneumatic return pulley.
* Safety brake.
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CM 370 GRA TECHNICAL FEATURES AND STANDARD EQUIPMENT
Die cast aluminium arch mounted on taper roller bearings
Automatic bar feeding and bow with axe CNC controlled
Cut feed with regulation
Welded structure basement
Large-sized base with 1000 mm length stroke feeding carriage, motor brushless driven with screws ball
Automatic positioning for cutting angles driven by Brushless motor
Inverter speed variator
Semiautomatic and automatic cutting cycle
Double effect arch control cylinder
Piece counter
Diagnostic
Rapid arch down and up stroke controlled by potentiometer
Cast iron clamps unit
Reduction gear unit
Adjustable blade guide
Low voltage electric system in accordance to CE specifications
Programmable number of pieces to cut
Variable programmable piece’ cutting length CNC controlled
Multiple cutting programmes with free programming of pieces’ number and length
Display alarm list
LCD display control unit
N° 2 lubricating pumps
Pieces’ unloading skid
Blade cleaning brush
Mechanical blade tightening controlled by limit switch
STANDARD CUTTING CYCLE
Feeder pliers clamping (closing)
Vice mouth (opening)
Material’s positioning
Vice clamping (closing) and feeder pliers’ repositioning
Blade starting with cooling liquid output
Rapid arch down-stroke to material’s quote
Cutting cycle starting with speed and pressure controlled by CNC and Inverter
Arch down-stroke, blade and cooling liquid stop
Arch rapid up stroke (rising) at material’s quote
Vice mouth (opening) and material’s repositioning
The work cycle is repeated for the programmed number of pieces to cut with continuous overseeing of material’s presence through sensor
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Band cutting off machines
Automatic machines and CNC
Capacity 90° mm : 260
- Drive in Kw : 0,9 / 1,5 - Cooling pump power in Kw : 0,12 - Hydraulic unit power : 0,55 - Blade dimensions in mm : 3100 x 27 x 0,9 - Cutting speed in mm/mn : 40/80 - Vice cylinder travel in mm : 800 - Vice cylinder travel (multiple) in mm : 7200 - Working height in mm : 845 - Overall dimensions in mm : 2820 x 1960 x 1850 - Uses : Hydraulic semi-automatic band cutting-off machine perfectly suited to sawing work in locksmith's, general engineering and maintenance workshops. It allows straight and mitre cutting of solid materials and profiled sections. - Standard equipment : Cutting counter, manual setting of the cutting length, 9 feedings stroke repetition, 2 cutting speed, capacity sensor, blade tension control by electric sensor, powered chip brush, roller table 1 meter long. - Optional features : Variable speed unit, powered chip conveyor, hydraulic vertical clamping, mist cooling, vice pressure control, infeed and outfeed roller table.
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Automatic high performance bandsaw machines with 3000 mm sinfle stroke incremental feed unit
Automatic mitre bandsaw machines with 3000 mm single stroke incremental feed unit
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Horizontal sawing machine to cycle automatic rifle for cut of bars or makes destined onerous intense activities where an elevated productivity is demanded. The sturdier sawing machine to horizontal tape is considered and reliable today in its segment, it guarantees functionality and high productivity.
Besides the installation facility it joins a remarkable precision in the cut thanks to the descent velocity of the variable arc based on the section of the material and to the shear stress.
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ONL
Horizontal sawing machine to two mounting to cycle automatic rifle for cut of bars or to destined package to intense activities where an elevated productivity is demanded; it supplies performances to the vanguard bound together to an extreme precision of cut also in employs more onerous. They are these requirement of a machine that is placed to concerns us of own segment.
This sawing machine to horizontal tape encloses the typical values of the tradition Fries: duration, reliability, high performances joined to a low cost for cut.
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TECHNICAL FEATURES
Die cast aluminium arch mounted on taper roller bearings
Automatic bar feeding with axe CNC controlled
Cut feed with regulation
Welded structure basement
600 mm stroke bar feeding unit operated by a brushless motor and screw bolts guide
Oil-hydraulics control unit
Semiautomatic and automatic cutting cycle
Double effect arch control cylinder
Piece counter
Diagnostic
Rapid arch down and up stroke controlled by potentiometer
Nodular cast iron vice unit
Reduction gear unit
Adjustable blade guide
Low voltage electric system in accordance to CE specifications
Programmable number of pieces to cut
Variable programmable piece’ cutting length CNC controlled.
Multiple cutting programmes with free programming of pieces’ number and length
Display alarm list
LCD display control unit
Speed variator by inverter manually adjustable
N° 2 lubricating pumps
Pieces’ unloading skid
Blade cleaning brush
Mechanical blade tightening controlled by limit switch
STANDARD CUTTING CYCLE
Feeder pliers clamping (closing)
Vice mouth (opening)
Material’s positioning
Vice clamping (closing) and feeder pliers’ repositioning
Blade starting with cooling liquid output
Rapid arch down-stroke to material’s quote
Cutting cycle starting with speed and pressure manually controlled
Arch down-stroke, blade and cooling liquid stop
Arch rapid up stroke (rising) at material’s quote
Vice mouth (opening) and material’s repositioning
The work cycle is repeated for the programmed number of pieces to cut with continuous overseeing of material’s presence through sensor.
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HYDRAULIC AUTOMATS PP 501A
Saws are controlled through microprocessor system with display and keyboard for band saw functions programming. Possibility to program the length and number of pieces. Saw stops after the set number of pieces is done,material ends, saw band breaks or an error with its identification. This saw also has electro-hydraulic feed system till 500 mm length of material with mechanical back stop and accuracy indicator 0,1 mm. The feeding length can be multiplied for longer pieces. Increased saw band engine power through frequency inverter with continuous saw band speed regulation.
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KBS 400 DG NA - Automatic mitre cutting band sawing machine with material feed gripper
Double mitre cutting band sawing machine with material feed gripper unit for automatical sawing of single bars as well as bundles, ideal for medium-to-high batch production.
Material feed gripper unit for automatic feed
NC-controlled angle setting
Graphic display with touch screen monitor
Frequency controlled drive motor for high flexibility
Automatic cut-off-sorting possible (see KBS 400 DG NA ABG)
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SLAB CHIPPER - CT600
EFFICIENT AND VERY COST-EFFECTIVE
* max. chipping depth = 150mm.
* max. opening face = 650mm.
* 9 cutters, 3 circular segments.
* Cast-iron head and body.
* Anti-overheating, free central disc.
* Clearance = 800mm.
* Precise, fast positioning by ball screw + servo-motor, in a closed loop.
* Motor 100 to 180 HP.
* Good surface finish and very good channelling of large chips.
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High-Perormance, Fully Automatic Production Horizontal Bandsawing Machine
BMSO 550
The Beka-Mak Twin-Pillar horizontal bandsaws have been designed to give a low cost compact and rugged machines.The bow is constructed in heavy gauge steel and mounted two chromed and grinding pillars offer a strong rigid sawframe, providing a high degree of accurancy when cutting. Fully automatic band saws for cutting solid stocks,tubes and profiles of steel , cast-iron light and nonferrous material.Only 90 deg. cut.Complate steel fabricated.Reductioned gear in oil bath and 5 different speed adjusted by a stepped pulley, carbide pads and rollers in the blade guides.The rear jaw contains of a number of hardened rollers driven through a worm and wheel by an electric motor.The front vice consist of a number of free running rollers.A limit switch assemebled on top the vice stops the machine when the block is exhausted. Once the work piece clamped between the rollers no further clampings needed. The work is fed through the vice to the bar stop which contains a micro-switch controlling the bar feed motor. A piece counter controls the number of the cuts.The machines stop automatically at the blade breakage. The machines are fitted with a removable coolant tank incorporating a submerged electric coolant pump which supplies coolant to both guide assemblies. Bi-Metal sawblade and 1 meter infeed roller table are supplied as standart.
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Dual column band saws with numeric control multi-microprocessor designed to cut solids up to 400 mm.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT
Cutting unit composed of:
Sturdy, wide base with blade lubricant tank and swarf collecting drawer (not present if there is a swarf extractor)
Highly rigid bow guided by two sturdy, ground round columns for a precise, repetitive downstroke
Automatically adjusted blade guide arm
Bow-guiding columns with antiscuff bushings
Safety device which immediately stops the machine if blade breaks
Blade tilted respect the horizontal axis to easy sections' cutting
Blade lubrication through cooling emulsion driven by motor pump
Hydraulically locking vice with gripping jaws before and after the blade and locking plate made of extremely hard material
Hard metal blade guide plates and pre-alignment bearings
Blade cleaning by motorised metal brush
Bow downstroke speed regulator and manual cutting pressure
Hydraulic blade tightener
CNC control unit with LCD display
Stepless speed change by motovariator and epicycloidal reduction gear
Material feeding carriage composed of:
Opening of both bar feeding clamping jaws while carriage is moving to prevent these from sliding if the rods aren't straight
Large-sized base with 500 mm length stroke feeding carriage, hydraulically driven
Piece's length to be cut readout by linear encoder
Hydraulically-locking bar feeding clamp supported by ground guides and antiscuff bushings
Photo-electric sensor for bar's end feeling
Automation:
Automatic bar feeding with axis CNC controlled
Low voltage electric circuits
Worked piece counter
Diagnostics
Multiple cutting programmes with free programming of pieces' number and length
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HORIZONTAL CUTTING BANDSAWS
Bandsawing machines with cutting capacity up to 2500 mm, both automatic and semi-automaticIntegral cutting magazinesShuttle table bandsaw "transfer"Cutting installations with displacing head "GANTRY"
MITRE CUTTING BANDSAWS
Cutting and drilling installations with capacities up to 1200 mm. Complete cutting installations with storage and feed of materials
VERTICAL CUTTING BANDSAWS
Vertical cutting bandsaws with capacities up to 2500 mm. Longitudinal and/or transversal cutting
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Voortman has developed five models of band sawing machines especially for sawing structural steel. Four sawing machines are developed for mitre cutting. The fifth is designed for straight cutting of profiles. The sawing machines are equipped with a control system for the selection of the mitre angle and the automatic sawing cycle.
The band speed is frequency controlled and the feed rate is automatically controlled to suit the profile type and size.
The sawing machines can be combined with a length measuring system with stop truck. The sawing machine can also be combined with a drilling system for sawing and drilling in one continuous process.
These sawing machines are available with different cutting capacities. The VB600 for sawing max. 450 x 620 mm, the VB750 for 450 x 750 mm, the VB1050 for 500 x 1.130 mm and the VB1250 for 600 x 1 250 mm.
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HORIZONTAL BAND SAW
SAWING OF EXOTIC WOODS
The CD horizontal saw is extremely simple to install and maintain, whilst being very sturdy and provided with good cutting capacities. Sawing of woods Ø1.3m to 1.65m according to model.
Also for sawing long lengths or for having several clamping posts.
CD 5, 6, 8 and 10 horizontal saws
* softwoods or hardwoods,
* of max. diameter 1650 mm,
* sawing possible up to 20 m,
* electric or diesel version,
* with or without pre-board edger,
* transport in dry 20' container.
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Horizontal bandsawing machines
Horizontal bandsawing and semi-automatic machines
Capacity 90° mm : 450
Angle cutting : No
- Drive in Kw : 2,2 - Bandsaw dimensions in mm : 5300 x 34 x 1,10 - Cutting speed in mm/mn : 10/100 - Speed range in m/mn : 0/200 - Table height in mm : 820 - Overall dimensions in mm : 2400 x 2500 x 2100 - Uses : Semi automatic band sawing machine perfectly suited to sawing work in locksmith's, general engineering and maintenance workshops. - Standard equipment : Chip conveyor - Optional features : Mist cooling, infeed and outfeed roller tables, vertical clamping
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Stainless steel and tool steel. Tempered steel, special alloys and aluminum. In different thicknesses, shapes and diameters. Singly, in bundles of fixed lengths. Whatever you aim to saw, our HBP, HBV and HBM high-performance and automatic bandsaw series offer the solution you are looking for. In every cutting range. Despite their outstanding performance, our machines are all designed to offer maximum operating simplicity and space savings. And like everything from BEHRINGER, they are unbeatable in terms of speed, precision and quality.
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electro-hydraulic and/or electro-pneumatic band saws designed to cut solids and sections up to 330 mm from 45° right to 60° left
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Cutting unit composed of:
Sturdy, wide base with blade lubricant tank and swarf collecting drawer (not present if there is a swarf extractor)
Highly rigid bow guided by two sturdy, ground round columns for a precise, repetitive downstroke
Automatically adjusted blade guide arm
Bow-guiding columns with antiscuff bushings
Safety device which immediately stops the machine if blade breaks
Blade tilted respect the horizontal axis to easy sections' cutting
Blade lubrication through cooling emulsion driven by motor pump
Hard metal blade guide plates and pre-alignment bearings
Blade cleaning by motorised metal brush
Bow downstroke speed regulator and manual cutting pressure
Hydraulic blade tightener
CNC control unit with LCD display
Stepless speed change by motovariator and epicycloidal reduction gear
Material feeding carriage composed of:
Opening of both bar feeding clamping jaws while carriage is moving to prevent these from sliding if the rods aren't straight
Large-sized base with 500 mm length stroke feeding carriage, hydraulically driven
Piece's length to be cut readout by linear encoder
Hydraulically-locking bar feeding clamp supported by ground guides and antis cuff bushings
Photo-electric sensor for bar's end feeling
Automation:
Automatic bar feeding with axis CNC controlled with Brusles motor with ballscrews
Worked piece counter
Automatic positioning for cutting angles from 45° to the right to 45° to the left CNC controlled
Possibility to programme cutting cycles with pieces having different lengths and different cutting angles
Multiple cutting programmes with free programming of pieces' number and length
Final swarf of the feeder 770 mm
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The all-rounders: Top class for high-volume production
Developed for automatic left and right mitre cuts
Angular precision guaranteed
Highly efficient through NC angular adjustment
High degree of positioning accuracy with NC length measurement device
High feed length even with single stroke
Reliable bundle cuts with package clamping unit
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Main Features:
1. Standardized parts can ensure a best efficient & easy maintenance.
2. All steel plates of machine body are cut by laser to achieve a very precise & rigid construction.
3. Feed chain is made with durable cast iron, which can bear a high breaking resistance over 24000KGS.
4. The feed guide is made from alloy steel which is hardened over HRC 60° can offer a maximum durability and wear-resistance.
5. Comprehensive safety guards for the machine.
6. The specially designed lubricator has the lubricating be synchronizing with the speed of chain feed to ensure a superior LUBRICATING EFFECT.
7. C3 Class saw spindle bearing.
8. AN Eccentric designed of spindle elevation not only can ensure a very quiet & vibration-free running but also can effectively isolate wood chips to prevent any sparkle or burning due to high temperature from a long time running of motor.
9. An Easy & quick exchange of saw blade sleeve.
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Pinheiro Multiple Rip Saws and Double Edger, AMA series assures, with the great robustness and stability, as well as its unique double V guided feed chain combined with grooved top pressure rolls and its extra long arbor supported by 4 over dimensioned bearings, a perfect straight line cut.
With a motor power capacity up to 75 Kw / 50 Hz (100 HP) or 90 Kw / 60 Hz (120 HP) and a feed speed up to 40m/min - 130 ft/min, assure high levels of both quality and productivity.
An extensive option list makes this particular model a real customised machine.
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Vertical bandsaw with moving head and fixed table with inside automatic feeder.
This machine is designed for cutting carbon and stainless steel plates. The inside work gauge guarantees free access to the table making it possible to load material by crane or by fork lift.
This machine is compact and sturdy. It is very reliable, versatile and easy to use.
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