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System of Extraction and
decantation of Abrasive Muds
SEBA
Eductor continues abrasive deposit for
installations of cutting jet of water:
It is using a particular drain that the abrasive deposit is continuously aspired, in a simultaneous and reliable way, at various places of the basin of cutting and guided towards a container of decantation with one or two Big Bags. The water which runs out by Big Bags is filtered and repompée towards the places of aspiration of the basin of cutting by means of a system of washing to counter-current to guarantee a cycle of aspiration. The fine sands deposited in the tank Re-are also pumped in the basin of cutting. Doors simplify the withdrawal of Big Bags filled.
Advantages:
Better profitability thanks to a reliable process and with a reduction of the expenses of evacuation of the deposit.
Process of aspiration and washing with completely automatic counter-current.
High rate of decantation thanks to the use of second Big Bag.
Return of water filtered to the basin of cutting.
Possible process of decantation until a distance of 5 m of the basin of cutting.
Extension simplified for static basins of cutting until 2x3 m2
Volume of evacuation decreased thanks to the deposit drying oven.
Handling facilitated for an effective transport of Big-Bags
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MADE-TO-MEASURE CHIP CONVEYORS
3 conveyor families, suitable for all types of machines and for all types of chips:
Carpet conveyor
Scraper conveyor
Magnetic conveyor
SERVICE ACTIVITY
Chip conveyor reconditioning
Preventive maintenance
Supply of spare parts
Our teams take over your current worn or damaged conveyor and we guarantee complete reconditioning within 15 DAYS.
Less expensive than purchasing a new conveyor.
Complete reconditioning in under 2 weeks.
Minimum guarantee 6 months.
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The chief innovative concept of the system is based on the criterion of conveying metal chips through a straight collector tube impelled by a rotating screw operating along the entire lenght of the tube.
Rational workshop layout
Better use of available space thanks to the possibility of eliminating metal chips containers at machine side; no room needed for lifting device movements.
Metal chips collected in a centralized container
The container can be placed in any suitable location to facilitate its movement.
Savings in labour
No need to employ a lifting device operator for metal chips container movement.
No pits in workshop floor
No costs for pit construction since the system develops above the floor and it is therefore flexible to changes in the workshop layout.
Modular system
The system collectors network can be adjusted to all layout requirements and it can be further expanded.
Hight conveyance efficiency
The reduction in metal chips volume, which is achieved thanks to the particular conveyance and transport systems, allows an increase in the quantity that is introduced into the centralized container.
Improvement in work space
Metal chips is conveyed in closed collectors, which eliminate fumes, odors and noise.
Work safety
The system operating features fully comply with the safety requirements set out in law n. 626.
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Drag link conveyor K
Areas of application
Transportation of short broken metal shavings and small parts from machine tools. Suitable for short steel shavings, needle chips (e.g. brass), cast-iron splinters and rubbed-off cast iron, dry processing and wet processing. Installation possible as individual conveyor or interlinked system.
Function
A continuous scraper conveyor, consisting of two chain strands which are connected by means of conveying strips, continuously conveys the material to be conveyed on the container bottom to the discharge station. The scraper conveyor drive occurs via a three-phase geared motor with overload protection. Optional limit switch or control of conveyor belt run. Pre-cleaning of the cooling lubricant possible with wet processing.
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Chips :Steel, stainless steel, aluminium, others on request.
Liquid :Emulsion and oil.
Liquid flow rate :Emulsion : up to 500 l/min.
Oil : according to usage conditions.
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AN UP-TO-DATE ECOLOGICAL SYSTEM
owing to absence of filtration materials
REDUCED MAINTENANCE COSTS
as the filtration system is self-cleaning and there are no moving parts
HIGHLY EFFICIENT FILTERING ACTION
thanks to the possibility of separating extremely fine particles with a size limit of 10-20 microns
SYSTEM COMPONENTS
Sedimentation tank
Self-cleaning plates
Booster pump
Tank
Delivery pipe
Non filtered liquid suction pump
Filtered liquid suction pump
Metal chips conveyor
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- Power: between 3 and 16.5 kW
- Air flow: 350 to 1890 m3/h
- Water flow: 280 to 720 L/mn
- Vacuum: 3400 to 9500 mm/CE
- Capacity: 60 to 5000 litres
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Chips conveyors allow easy removal of any kind of swarf without any loss of machine productivity !
Sermeto EI offers three types of conveyor of efficient and robust construction. They are adaptable to any type of machine and swarf produced.
-Hinged steel belt
-Drag link
-magnetic
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This series is a combination of the previous two methods of filtration. It is a double stage filter in which the magnetic particles are first removed from the liquid which is then passed through a suitable grade of filter fabric depending on requirements. The DECOM series is considered by the market to be one of the best filtration solutions thanks to its wide flow rate range (from 50 to 400 litres per minute), the high filtration levels it achieves and its versatility in combining DETEX and DEMAG filters of different sizes.
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CHIP-MIST COLLECTORS
This combination Chip-Mist Collector is designed for use in machining, drilling, boring, screw machines, and grinding operations where metal dust, chips and solid particles mix with coolants, and where a Mist Collector alone can not operate efficiently.
In operation, mist mixed with chips, or moisture laden particles are drawn into the Dustkop cyclone where solids are separated from the airstream and deposited into a 55 gallon drum. From the Dustkop, secondary air is forced upward into the Mistkop filter where remaining moisture is separated from the air, and residual fluid is carried by a hose or tube into the sump of the equipment.
These combination units are designed for operations where oily chips, wet dust, and other pollutants are generated, and can contaminate shop air.
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CoolJet Bag Filter Elements and Cartridge Elements are single-use only.
Dirty bag filters and cartridges should be responsibly discarded. Do not re-use.
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Non-stop operation with MAHLE automatic filters
To remain competitive, companies must use every potential to raise their productivity. For this reason, production processes are being increasingly automated. The capacity of machine and plant should be utilized completely. They can run in 24-hour operation only if certain requirements are fulfilled. To be able to comply with the high quality requirements on the workpieces to be manufactured, working fluids must be treated and regenerated. Product media must satisfy the requirements exactly and high safety requirements on plants and processes must be maintained. Furthermore, maintenance and disposal activities must not interfere with plant operation or interrupt it. The filtering of liquids, pastes and similar materials with automatic filter systems is therefore becoming increasingly popular in industry because it enables economic operation without downtimes. MAHLE automatic filters have captured further areas of application through the advantage of rational non-stop operation with automatic cleaning processes which eliminate the need for further disposal activities.
MAHLE automatic filters are used with:
Cooling lubricants for metal cutting operations as well as sheet metal shaping,
Marine consumables such as engine oil and fuel,
Washing fluids for industrial parts and vehicles,
The manufacturing and processing of grease, oil, pastes or adhesives,
Other fluids or products such as miscella, water, chocolate, dough and fruit pulp.
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Designed for recycling:
- Machine Tool Coolant
- Aqueous Parts Cleaning Fluids
- Gray Water
- Only Almco offers all these liquid filtration benefits:
- Removes particles down to 3 microns
- Does not change chemical structure of liquids
- Eliminates bacteria and rancidity
- Standard units have only one moving part (the pump motor) for highly reliable operation
- Low system cost
- No filter media to buy and replace
- Hands-off operation - fully automatic during filtration cycle
- Compact, easy to install
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Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages.
Lubri-refrigerant LASTING a whole year which means savings on oil and for the disposal of spent lubri-refrigerants
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The Losma Liquid Filtration Range is made up of various types of filter to cope with all eventualities. Losma's expertise in this area shows in all its products, from the simplest of cloth filters to more complex integrated systems with several filtration stages. This know-how also means that tailor-made solutions and one-off designs can be proposed for special customer requirements. The Liquid Filtration Range comprises seven product lines, DETEX, DEMAG, DECOM, RIVER, SKIM; SPRING and MASTER Series which can all be equipped with refrigeration systems to order.
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The MASTER is a range of high head and high-efficiency gravity filters which use non-woven fabric filters. The MASTER range is able to treat between 200 and 1000 litres of neat oil per minute and from 400 to 2000 litres of water-based emulsions per minute containing both metallic and non-metallic particles. The entire filtration process is completely automatic.
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Automatically remove and elevate ferrous materials such as chips, turnings and small parts. Conveyor mechanism is totally enclosed. Wide variety of configurations can be assembled from standard design sections.
Chip & Parts Conveyor - Standard Utility Model 68
Standard model for lightweight material.
Chip & Parts Conveyors - Low Profile Permanent Magnetic
Control lightweight ferrous materials.
Chip & Parts Conveyors - Model 6
6-1/4 in. (159mm) deep housing to transport small volumes of chips.
Chip & Parts Conveyors - Model 9
9-1/4 in. (235mm) depth for greater volumes.
Chip & Parts Conveyors - Model 12
12-1/4 inch (311mm) depth for high volumes of chips.
Chip & Parts Conveyors - Model 21
21-1/4 in. (540mm) working width for high volume conveying.
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Bunting MagSlide® Magnetic Slide Chip and Parts Conveyors are built to handle the tough jobs. Dirty, oily parts, jagged, abrasive scrap, and other punishing materials that could damage or jam conventional conveyors are no challenge for Bunting's 3-D CAD-designed, ruggedly constructed slide plate conveyors. They are ideal for use anywhere you need to transfer ferrous chips, turnings, and small parts from lathes, mills, or stamping presses or from slitting, forming, and other metalworking operations. Chain-driven, permanently charged high-energy Ceramic magnets inside the conveyor housing attract and move ferrous material along the conveyor's stainless steel faceplate. Optional water-tight housings can be submerged into almost any type of hot or cold liquid.
MagSlide Conveyors are engineered for trouble-free, virtually maintenance-free operation. There's no external belt to jam, tear, or wear out from carrying sharp, abrasive parts and scrap.
Get Outstanding Performance and Value
- Rugged construction
- Continuous chain lubrication with oil-impregnated UHMWPE SlideTrack™
- Oil ports to allow extended chain service
- High-energy Ceramic or Rare Earth Magnets matched to your application
- Durable stainless steel slider beds
- Sealed precision drive and take-up bearings
- Designed with 3-D solid-model technology
- Precision manufactured on CNC machines
- Optional submersible housings
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Smooth-faced and extended-pole models extend life of coolant, cutting tools, grinding wheels and pumps. Radial-design magnetic circuits extract ferrous particles to help meet tolerances and improve surface finish in grinding and metal-cutting operations.
Continuously Rotating, Smooth Face and designed for use where little or no nonmagnetic material is contaminating the coolant.
Continuously Rotating, Extended Poles are designed for use where a relatively small amount of nonmagnetic material is contaminating the coolant.
Indexing, Extended Poles are used when both ferrous and non-ferrous contaminants are present.
Indexing, Smooth Face are for use with new or existing machines.
Continuously Rotating, Extended Poles feature flow rates from 144 GPM (545 LPM) to 480 GPM (1,817 LPM).
Indexing, Extended Poles are designed for use where a relatively small amount of nonmagnetic material is contaminating the coolant.
Magnetic Cyclone Filtration Systems
The combination of a powerful Magnetic Coolant Cleaner and one or more hydrocyclones offer protection against most ferrous and nonferrous particles being returned to the cutting tool.
Rare Earth Coolant Cleaners
Permanent rare earth magnetic roll maximizes removal of fine ferrous particles.
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TYPICAL APPLICATIONS
BED FILTER
Rugged, heavy-duty Bed Filter/Coolant Tank combination is available in 35 and 50 gallon tank sizes. Make the right decision for your shop floor – choose the high performance Bed Filter/Coolant Tank/Magnetic Separator from Graymills.
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The Spring is a self-cleaning drum filter complete with a fixed filtering net, for the elimination of magnetic and amagnetic particles from both neat and soluble coolant liquids.
The Spring Range comprises of 6 models capable of purifying from 20 – 300 l/min of neat oil and from 50 – 90 l/min of emulsions.
The filtration efficiency of the drum can be customised according to the customers requirements.
The self-cleaning filters in the Spring Range can be used together with a wide variety of machine tools such as machining centres, deep hole drilling, transfer, grinding and milling machines, machining with special tools requiring high-pressure coolant. The Spring range is particularly ideal for work that involves the removal of metal fines produced using machine tools, abrasives and washing. It is therefore flexible and meets a wide variety of the demands posed by both the engineering and the automotive industries.
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Considerable quantities of metal chips are produced in the automated factories of transformation of
metals. The productivity of the factory can be improved in an important way thanks to a continuous system of removal and
of treatment of the chips, because the operator does not waste any more his time to get rid of the chips but it produces.
An economic system of removal of the chips and treatment of cutting fluids requires however
solutions to measure.
The chips are collected and convoyed out of the production zone thanks to especially studied conveyers.
The long chips or in ball are reduced by crushing in a regular flow of short pieces. Wet chips
are dried and cutting fluids are recycled and cleaned. The process must be continuous and asks only one work
minimum handbook.
The effective and economic solution for the treatment of the chips varies according to the company, according to the provision
workshop, volume and characteristics of the chips.
Sermeto & Arboga-Darenth have the experiment and know-how to bring the most economic solution,
adapted to your Company, either thanks to our standard equipment, or thanks to our integrated systems of treatment of the chips.
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The Series FS flow separator developed by OTEC is
the perfect solution for fast and reliable separation of
workpieces and process media, e.g. abrasives. In the
past, achieving such outstanding results was often only
possible by means of painstaking and time-consuming
manual processing.
User benefits
• Short process times
• No cost-intensive manual work
• Excellent cost/performance ratio
• Easy handling
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A LARGE RANGE OF FILTERS
METAL EDGE FILTERS OR BACK FLUSHING FILTERS FOR
ECONOMICAL FILTRATION
Variable configuration inline pressure filters which use modern technology and can be deaned during on-going operation, require no maintenance or disposal measures as opposed to consumable filter material.
They can be used in applications ranging from fine filtration to coarse filtration.
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These filters have been designed for by-pass filtration of lubrication and machining fluids on main production circuits.
They are extremely robust and incorporate 1 to 3 mechanically welded housing elements each accommodating 2 filtering cartridges.
- Filtering surface: 6 to 100 m²
- Pump output with water: from 3000 Litres/h
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Cylone unit F60
Areas of application
Removing sedimenting solids from liquids of low viscosity such as water and emulsions. Installation as independent cleaning unit on fine machining machine tools.
Function
Due to tangential streaming-in of the liquid, a primary swirl develops. The heavier particles in the liquid, due to centrifugal force, are pressed to the wall of the cyclone housing. Due to the tapering of the conical cyclone housing, a secondary swirl develops in the lower area which leads the cleaned coolant lubricant back in opposite direction. The dirt particles, together with a small amount of liquid (approx. 1.5 l/min), are removed through the underflow nozzle. The admission pressure must be approx. 2 bar.
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Chip conveyors, Cutting fluid filters,...
