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Actuation
Safety Locks are held open by hydraulic (100 bar min) or pneumatic (3,5 bar min) mean and clamp when pressure drops.
Direction of load
In most applications Safey Locks are mounted on a baseplate, so that the load causes a compressive force to the mounting surface. But if the application requires an upward absorption of the load, a flange for attachment is required as well as a special design of the Safety Lock housing regarding the tensile load. |
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The KWH/ KBH construction series is a hydraulically operated heavy load clamping/ braking device. The hydraulic oil pressurizes the large-surface contact sections directly onto the guide rail via a piston mechanism. A pre-tensioned reset spring enables short cycle times. The special diaphragm technology guarantees leak-free performance. The pressure ranges from 20 bar to a 100 bar maximum for sizes 25 and 30. All sizes from 35 to 65 operate at a pressure range from 30 bar to a maximum of 150 bar. The KW series features zero backlash and extremely low absorption volumes of maximum 3.8 ccm per clamping operation.
Available to match the following LM- guide brands: THK, Bosch-Rexroth, INA, Schneeberger, Hiwin, NSK, IKO, SKF, NB and more... |
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1. Rough adjust to within .25", then activate hydraulic functions.
2. Standard specifications
- Stroke Length .250" total (.0125" per jaw in dual clamping mode)
- 4,000 lbs. estimated maximum clamping force on the workpiece
- 7200-lbs. hydraulic pressure required to reach maximum clamping force
- Piston area .586 Square inches
- Volume .146 cubic inches for full (.25") stroke
- ¼ BSPP port fitting at end of lead screw
3. All dimensions of TV4/100 units remain the same with the exception of the following:
- Overall length 16.7" approx., with all extra material on the handle end.
4. Workpiece Clamping Limitations when using hydraulic slides:
- Minimum jaw closing when using soft jaw sets (P/N- SJS-100) .150 total .(075 per side in dual mode)
- Minimum jaw closing when using hard jaw sets (P/N- HJS-4 & SNJS-4) .80 total .(.40 per side in dual mode) |
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SPEEDY hydratec - clamps hydraulically, releases hydraulically
- hydraulic double action for quicker mounting solutions
- extremely short clamping cycles, well suited for automated applications
- small, compact size
- adjustable draw in force up to 20 kN
- flexible possibilities
- low-maintenance |
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gripos-H - Automated clamping
Automated clamping
particularly suitable for series production with hydraulic force generation and for increased clamping forces of up to 70 kN with 250 bar hydraulic pressure.
gripos - clamping units for machining centers
are available in sizes 125 and 160 and for clamping ranges up to 439mm.
Easy conversion
gripos-H can be quickly be converted from a mechanical into a hydraulic vice by removing the mechanical cassette and replacing it with a hydraulic cylinder. |
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| Model TME is a retractable lever type clamp and ensures sufficient mold holding force by a heavy duty spring even at the oil pressure failure. |
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Extreme light clamping tower for horizontal manufacturing center
Realizable with all Zeropoint Quickclamping cylinders
Hydraulic release or pneumatic release
Note:
• Lightweight construction structure
• Vibration resisting concept
• Up to 60% weight saving
• No stability losing compared to a traditional construction structure.
• Realizable with all Zeropoint Quickclamping cylinders
• Possibility to integrate Zeropoint Quickclamping cylinders for automatised solutions
Remark:
Zeropoint Quickclamping cylinder angle or cube realisable
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Misumi is the NO 1 supplier of over 500,000 standard and customised components for Mechanical Factory Automation/Special Purpose Machinery, Press Dies and Plastic Mould. We delivery components europewide in averagely 6 – 8 days GUARANTEED DELIVERY from the day of purchase, stock items available from 2 days delivery.
Misumi components are different in that they can be configured to your need using our unique part coding system. Dimensions, materials and special machined requests can all be selected within the misumi system enabling engineers and designers to achieve a configured parts as standard with no extra machine costs. Standard items are also available via the catalogues.
All components can be designed using the Misumi CAD portal . Compatible with industry wide packages a designer can configure our parts at the touch of a button in up to 0.01mm, and download in seconds saving valuable design time, registration required.
To receive our extensive catalogue and save valuable time and money, visit our website or request yours today by clicking the request banner.
MISUMI – Precisely what you need. |
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Low-profile clamps come in two basic models, one with a single-wedge and the other with a double-wedge construction. In addition, we offer a line of machinable jaw models for workpieces of irregular shape and a special model for casting and wire EDM applications
Standard models come with a hardness of 48-52 HRC and the jaws are serrated or smooth, depending on model. Both the wedge and the jaws are made of tool steel and are through hardened. Fastening operation involving one bolt (M5-16) ensures quick set up times.
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grefix – Rapid and flexible reaction
World-wide first clamping system
with «Click-in». The movable jaw can be quickly repositioned.
The new concept of grefix offers further advantages, for example: Tie rods.
The clamping forces affect optimally the work piece and not on the vice body.
Fixed jaw on the side of the user
Contrary to common vices, the fixed jaw is always on the side of the user. |
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gripos – The sprinter among the NC quick-action vices
Record-setting rapid-action clamping
Unique and patented clampingaction with mechanical force amplification. Secure clamping
with only one lever movement of max. 160°.
In middle of the machine table
Compact, no cranking, no bevel drive. Hence free positioning, even in the middle of the machine table.
Quick dismantling
Only a few components. Quickly adjusted, positioned, dismantled and cleaned.
Modular and flexible
The modularity of gripos allows a conversion into various versions and solves almost every clamping task. |
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grefors – Mechanically spans with feeling
Continuous sensitive clamping
Precise pre-setting of the clamping force. Easy but forceful clamping.
Fast, sure and comfortable
Only one crank turn. No loss of force due to the mechanical self locking. Simple handling.
Ideal for tool shops and mechanical engineering
grefors vices with force amplifier securely holds the work piece in place. |
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4" Hydraulic Universal Base Vise
Innovative compact design
Internal hydraulics
4,700 lbs clamping capacity
Fastest quick change jaw system available
Fully machinable soft jaws
Hard coated machined aluminum base
Hardened and ground steel guideways
EasyFlowTM base design
Universal mounting base
Can be mounted directly to machine table using Jergens Clamps and Sine Fixture Keys |
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Possible working positions: supported on the base, on the side or on the head vertically.
Suitable for working in horizontal and vertical machining centres.
Grinding of all surfaces with a parallelism and perpendicularity of 0 .02 mm.
0,01mm clamping repeatability.
Monoblock design avoids deformations due to high pressure and offers great rigidity.
Side windows to enable the interior cleaning of the vices.
Fitted with high pressure intensifier.
The clamping force is 2.5/4/5 tons. depending on the size.
Power regulator optional.
available with different high pressure spindles:
- mechanical with or without powerregulation
- hydraulic with or without powerregulation
- prox
- automat (70 bar)
- oleo-dynamic
- pneumo-hydraulic
Fits tombstones (see catalogue page 20/21) |
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The HK construction series is a manually operated clamping element. By rotating the free adjustable clamping lever the contact sections are pressed synchronously against the free surfaces of the rail guide section. Symmetric power transmission is guaranteed due to the floating contact sections of the element.
Available to match the following LM- guide brands: THK, Bosch-Rexroth, INA, Schneeberger, Hiwin, NSK, IKO, SKF, NB and more... |
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A1 5C Collet index fixture.
Universal indexer with 24 space ring, 5C Collet taper in spindle nose.
Takes 4" chuck, 3 jaw, (not included) #1034 chuck.
Head can be angled from 0 deg. to 100+ deg.
Indexes quickly and easily, spindle locks in positive position.
Can be dismantled in seconds for easy cleaning. Changing index rings gives numerous combinations of divisions.
Spindle locks with index pin and/or horseshoe rings at rear of spindle.
For drill presses, milling machines, grinders and layout work.
22 lbs. Made in USA !!!
Model: A1
Options: AT tailstock. # AT
3 jaw chuck, # 1034
Blank index ring # AR-O
20 space index ring # AR20
36 space index ring # AR36
Other products available: |
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Mounting a Bock MonoQuad unit to your rotary table gives you many of the
advantages of a horizontal machining center on your VMC.
- Machine three sides of a part in one clamping
- Utilize your rotary table as a multi-station fixture for vertical machining centers.
- Reduces part handling and setups
- Reduces machining costs
- Indexer system can be built for any rotary table or indexer
- Holds 4 or 8 parts utilizing standard soft jaws. |
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| The Tork-Lok Fixture is a powerful locking mechanism for use with Tork-Lok Arbors. It features low initial cost and little maintenance for milling and drilling operations. |
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Bluid-in Zeropoint Quickclamping cylinder K5, round
Screw-in version
Hydraulic release (or pneumatic)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Assembling diameter Ø 39 mm
Pull in force 5 kN (hydraulic)
Pull in force 1,5 kN (pneumatic)
Holding force 13 kN
Use:
With a small footprint for installation in base plates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets and clamping pallets. Also suitable for use as „cylinder locks“ with high repeatability.
Note:
Installation Zeropoint Quickclamping cylinder with a low installation height of 19.8 mm and an installation diameter of 45 mm (M45 x 1). Hydraulic pressure is only needed for unclamping (min. 40 bar / max. 50 bar). The installation Zeropoint Quickclamping cylinder is mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The contact surface is the upper surface of the housing.
On request:
- Installation diagrams on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications |
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Bluid-up Zeropoint Quickclamping cylinder K5, round
Hydraulic release (or pneumatic)
Cover and piston hardened
Repeat accuracy < 0,005 mm
Global diameter Ø 62 mm
Pull in force 5 kN (hydraulic)
Pull in force 1,5 kN (pneumatic)
Holding force 13 kN
Use:
For mounting on machine tables, clamping profiles, columns and towers, measuring machines, assembly stations.
Note:
Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The Zeropoint Quickclamping cylinders are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The contact surface is the upper surface of the housing.
On request:
- Individual housing can be supplied on request
- Automation solutions such as media ducts, sensor of locking monitoring, blowing off and isolated applications |
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To support and complete the Gerardi Modular Workholding System a more and more strategic and important role is played by the range of Modular Tubstones and Sub-plates.
They are manufactured in the most different shapes and versions, anyway always provided in one solid cast iron cast G30 and with double stress relieving heat treatment. Just recently they are available in Aluminum too.
The shapes available are the following:
Square cubes
Rectangular cubes
Crank-webs
Angles
Plates and subplates
Shelves
On specific request
As versions and finishing following types are manufactured:
Rough milled cast irons (5mm stock)
Rough milled cast irons with tailor-made base face
Finished Tombstones, accuracy ±0,01mm
Tumbstones for modular plates
Grid Tumbstones with calibrated holes and solid threads
Grid Tumbstones with Ø12 or 16mm hardened bushings and elicoils in inox steel
Grooved types
Taylor made
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The Multiflex series vises are a total new concept of modular clamping system able to maximize the machine table capacity and increase its productivity (reduced dead times).
This system is designated for clamping several workpieces at the same time on the machine tool table, thus reducing tool changeover times.
This modular system makes a wide variety of clamping arrangements possible, wheter for several workpieces (equal or different) or for custom application. The base could in fact be clamped to the machine table while the jaws positioning, number or type could vary according to workholding needs (from 1 to 9 pcs. clamping possibility on the same vise base, see page 6-26).
1. Made of high alloyed quality steel, hardness 60±2 HRC - No wear
2. Highest precision accuracy: ground rack teeth on both the base and the jaws (ground teeth even between the fixed and movable jaws)
3. Minimum of set up times: quick and flexible jaws positioning
4. Possibility of vises matching and jaws alignement on whatever position on the vise base
5. Unlimited clamping range and combination (step jaws, prismatic, soft)
6. Guided Pull Down jaw Action thanks to the ground comb-teeth jaws
7. Possibility of vertical set up through Tombstones or Solid Vise Cube |
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multigrip – Multiple clamping with the multigrip system
Innovative Clamping System simply different.
• Vertical index-dovetailing with protection against damage
• Smooth work-piece support
• Simple maintenance
• Highest processing safety
Applications
• Multiple clamping
• Single piece clamping of large parts
• Clamping of large plates
• Package clamping
• Mirrored clamping
Minimise the setting-up time
Optimal use of the machine capacity due to multi-clamping with a new type of jaw positioning.
Security during high feed rates
Safe work-piece clamping with the stable block vice and its ideal force transfer and efficient press-down effect. |
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| We call it »workholding technology«. Not only because we have the right chucks for many different applications, but because every time we see the sensational results our simple products achieve, we are fascinated anew. We offer you choices that leave little to be desired and of a quality that meets and beats standards all over the world. It is a clever and simple modular system that will revolutionize your production process. |
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The Ball Lock Mounting System was designed to locate and lock two flat stationary surfaces in a machine tool. Use of the Ball Lock Mounting System in other applications can result in different forces and stresses being exerted on the system components. End users must calculate the forces and stresses generated prior to their using Ball Lock in a different application.
The Ball Lock Mounting System is used as a Quick Change Solution on the following:
• CNC Machines
• Palletized Fixtures
• Stamping
• Fabricating
• Injection Molding
• Packaging Machines
• Assembly Machines
• EDM
• Robotics
• Welding Fixtures |
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| The WDS Ball Lock System is designed to speed the accurate locating of fixture plates and subplates. When in position all that is required is a couple of turns on each set screw in each locating bush and full holding force is applied. |
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CLAMPMASTER SERIES
Clampmaster series of tools feature power packs ranging from SP-01P to
SP-003. These, combined with the special jaws can manipulate a wide variety of hose clamps (1/4" up to 3").
Our SM-300 and SM-350 are standard tools and fill 80% of all hose clamp needs.
A complete model listing and specially engineered tools are available from the factory. |
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Locking elements, Clamping elements, Centering elements
