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The Bag Dump Hopper provides a quick, easy and virtually dust free way of dumping and filling your process system with material received in paper bags. The design incorporates a baffle and bin vent (to attach to a central dust collector) or optional bin vent filter over the dump area to maintain a dust free worker environment while providing a fast and effective means to charge your process.
Features/Benefits
Ruggedly built for continuous, long lasting operation.
Hinged door to keep foreign materials from falling into the process material when not in use.
Expanded metal grid to prevent bag pieces from getting into the system.
Dump hopper exit cone that is easily transitioned to accommodate other Metalfab upstream or downstream equipment, such as a feeder, flexible screw conveyor, rotary valve for pneumatic conveying systems and so forth. |
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DIMECO offers a comprehensive range of uncoilers for coils from 50Kg to 25 tons, up to 2000mm wide.DIMECO uncoilers can afford 1,2 or even 4 coils. They are equipped with a pneumatic brake or driven.
Gifted with a particularly robust design, our machines are manufactured in mass production and can be fitted with a number of accessories, which improve stamping line productivity and enhance personnel safety (pressure arm, lateral guides...).
Our coil-car range from 1 to 25 tons makes coil handling easier.DIMECO uncoilers own dedicated features to process HLSA steels or delicate material (pre-coated, copper, mirror finished aluminium...)
The « PITSTOP » configuration allows automatic strip feeding and recoiling and offers an automatic line parameters adjustment when selecting a new job in the press terminal.
Our machines can uncoil from top or bottom, clockwise or anticlockwise and even without loop.
When combined with a DIMECO roll feeder, DIMECO uncoiler speed is automatically tuned to the press rate and to the feeder output. |
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DLC 5000 Match Speed Splicer
Standard equipment & features:
Match speed splicer with split arms to load 2 full rolls
Core acceleration and braking by 4 quadrant AC motors
Control and regulation by PLC
Modem for remote diagnositics
Splice pattern straight-across, V or W
Black pasting tabs with photo cell detection
Simultaneous cut & paste under tension
Local push-button panel and WEBVIEW
Simple roll loading directly from floor
Arm automatic positioning
Auto load pre-position and auto chucks
Automatic roll alignment before splicing (aligns on operator side)
Normal and Symmetric arrangement for centre loading
MEGTEC motorized web-up device or provision for press system with web-up assist
Motorized cocking roller adjustment to assist running deformed rolls
Independent frames, no mechanical connection to the press
Fully assembled, pre-wired, pre-piped and tested for easy installation
Splice efficiency data counter
CE compliant
Versions at additional cost:
Remote control panel for sidelay, web tension and brakes
WEBCOM (WEBVIEW + interface for press communication i.e. Ethernet, Profibus, Serial Link)
Integrated DSA Infeed 180daN (for 67" (1700 mm) width) or 210daN (for 82" (2080 mm) width)
Automatic roll-load system/interface
Arm web feedback (splicer sidelay interfaced to web guide)
UL508A certification
6-roll web-over assembly (MEGTEC standard design)
QUALIROLL Paper Management System
Load bearing splicer (press supporting) |
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► Power supply by vibrating bowls
► Loading crane
► Digitize system insertion for pieces
► Loading and unloading conveyor
► Manual devices to put down pieces between wheels (secured)
► Device for admission of bars |
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-Feeders: The feeder works by taking up the sheet metal supplied by the decoiler or straightener and regulating the exact quantity that should be furnished to the press at all times. By using CNC technology (numeric computer control) the process can be parametrized so that it is possible to program maximum speed, acceleration / deceleration and with the position in either millimetres or inches. To see figure
-Feeder/levelling machine: This machine is an evolution of the above and today most feeders incorporate the levelling function. As its name indicates, its purpose is to level out the sheet metal that, due to the slightly convex morphology, it adopts on the coil. Therefore, it is necessary to flatten the sheet metal so that it is absolutely level on reaching the press. Otherwise, the quality of finish produced by the feeder-levelling machine would not be obtained. |
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CDSF7-PR is a special edition of the CDSF6. To prevent the excessive spring effect of the coil, usual for the compact lines, we add a pinch-roll to pull the coil from the braking decoiler. This system is appreciated in Germany.
- The CDSF7-PR is a compact line consisting of:
- single motorised decoiler: work at variable speed with a loop control to guarantee a soft movement
- straightener/feeder: with 2 rolls pinch-roll Ø 180 mm
- Straightener station with rolls at big distance, adapted for medium width strip - 9 rolls Ø 90 mm, to guarantee the necessary planarity.
- The line requires 8 meters of space.
- The CDSF7-PR is the best solution in case you don't need high speed (max 90 spm) but you have few space. The line have a competive price. |
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Application:
The Minster Straightener, equipped with the Production Management Control (PMC) System, is the core of the stock preparation system. In its basic form, this multi-function machine provides precise straightening of the stock, and accurate control of the storage loop. When equipped with the optional hold-down arm and peeler table, the Minster Straightener facilitates safe and efficient threading of the coil. When installed along with a complete Minster coil line, it controls and supplies hydraulic power to the thread table, reel and coil car. It also communicates via its PMC with the press and feed PMC, providing complete coil line control and diagnostics.
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| The LAYING can be carried out with or without efforts of installation and thus allows the automatic installation of the rivets, the axes, the pins and the pawns with a control of effort so necessary. One can notice that its design is close to that of the screw drivers. |
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| IPTE s range of component feeder systems are meeting the requirements for components that are delivered via stick packing, and in reels containing radial or axial parts. Our feeder range covers the majority of the available odd-form or "exotic" components. |
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These systems are used for loading and unloading of mechanical parts on machine tools like lathes, grinders, gear cutters etc.
The portals are built with stabilized beams supporting the carriage guides for horizontal motion, while the vertical and transversal motion is driven by aluminium beams linked through guides with ball bearing pads.
On vertical axis there are the clamps with different handling options, in accordance to customer requirements: pivoting, fixed, rotary.
The handling options are with two or three axes, in accordance to the application, by brushless motors with their relative drives: the dimensions are input by self-learning by the operator and allow an easy setting of the work path.
The programming is by numerical controls or PLCs interfaced with the axis control cards, to manage the whole working positions, as well as the handling logic and the interface with the other components of the automatic system. Loading - unloading pallets, storage carrousels, in process and post process control stations are the possible configurations this system can control. |
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In the semi automatic setup, it is possible to set any measure on the keyboard and pressing the START button the Speedy moves to the set distance. In the automatic setup, is it possible to set up to 99 programs with 1 to 99 different pitches repeatable from 1 to 99 times. It can be used both in incremental or inverse. In other words in can work pushing the piece, or pulling it from the machine. It can include:
a. Mechanic vice.
b. Pneumatic vice.
c. Rotary vice.
d. Fixed or tip-up length stop.
e. Supporting and sliding roller conveyor.
It can be selected the function to retry few centimetres on the use of the bending or cutting positioning in order to avoid the bars to jam.
It can be used as:
a. Saw machine positioner.
b. Saw machine feeding system.
c. Shearing machines positioner.
d. Feeding system for an automatic run of punches of bars.
e. Feeding system for automatic and semi automatic drills.
f. Feeding system for tube benders.
g. Positioner for wood boards cutters.
h. Automatic feeding system for punching units.
It has an electronic zero setting and it is available in Italian, English, Spanish, German and French version.
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Application : Basket translation in a furnace
Location : Stell Industry
Serapid Product in use : Chain 60 SG
Description : Specific push pull system to load and unload baskets in a furnace
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ROBOTIC CELL FOR CNC TOOL MACHINE
Components:
6 axis Kawasaki Articulated robot
Vision system with integrated camera Cognex In Sight 5400
Management software InSight by PC
Our loading/unloading robotic cells fit to any CNC tool machine. The vision system with integrated camera recognize exactly the position and the orientation of the particular at work on the belt conveyor.
Upon request, the entering workpieces can be loaded by a completely automatic feeding and recovery unit. |
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Automated Loading Options__Robot Load System.
The Drake robot load system for grinders features an adjustable infeed conveyor and grippers designed by Drake for maximum flexibility. The entire grinding and load/unload process is programmed into the machine control by Drake. The system provides consistent handling and maximum throughput for increased productivity. |
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RPC-G
Fastems RPC-G is a modular robot cell designed for loading and unloading workpieces to CNC machines, especially lathes. The RPC-G cell consists of a single transferable unit that enables fast installation and, if necessary, easy relocation of the system. Both new and existing machines can be automated with a minimum of effort. The gantry concept provides good accessibility to the machine tool in manual mode-, as well as easy implementation of diverse material feed designs that can be geared to the workpieces, quantities, and physical size.
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COMPACT AUTOMATIC PRODUCTION
CS300 flexible production system has been designed to meet the requirements applied for the process of raw material or finished parts. This user-friendly device is composed of a material storage, input/output station and pallet coveyor system. It may be combined with most AMADA cutting machines.
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Power Feeds
SERVO Products Puts The Industry Standard Power Feed To Work For You
- Smoother Cuts
- Longer Tool Life
- Increased Productivity
- Available for table, cross, or knee feeds
Get a smoother surface finish, higher accuracy and better repeatability. Reduce operator fatigue and increase your productivity, while you increase tool life. With SERVO Products' electronically controlled power feeds.
Now, your class 1 manual mill can deliver semi-automated machining with superior speed regulation, ramping and dynamic braking. Plus Servo Products' power feeds feature an integral safety clutch and circuit breaker for overload protection. |
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Fastidious dosing tasks in the plastic and chemical industry require particularly adaptable solutions. Here the dosing system is used MULTIGRAV e.g. with extrusion and Compounder plants. Consisting of applications individually most diverse to eight vibration dosing he modules passport it on and is suitable also for the simultaneous dosage from different bulk material components to the homogeneous mixture formation. The range of adjustment of the metering rate is possible to 1:80. Further advantages lie in the high dosing accuracy and dosing Konstanz as well as the compact building method of the MULTIGRAV, which can be installed space-saving everywhere.
WIRING ELECTRONICS
- Reduced wiring expenditure by MechaTronic installation
- Property accessible for reduced maintenance costs
MULTIGRAV
- Compact ones building-point, space-saving assembly
- High dosing accuracy and dosing Konstanz (better than 0.5%) by optimized Vibrationsdosierer
- Easy ones and fast cleaning possibility
- Practical maintenance-free
- Optimal accuracy over a far attitude range
- Nominal promotion strength for each system module between 0,3 - 400 kg/h (max. 720 DM ³ /h)
- Property mixture Konstanz owing to internal sturdy mixer
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For automatic and precise dosing of dry, free-flowing products
Liebel Dosing systems LDS 1, LDS 2 and LDS 3 (single, twin, and triple linear weigh fillers) can be used for high precision dosing of powder, grain, granulate and chunky product. This can be herbs, teas, spices, coffee, sugar, wheat, pharmaceutical products, screws, bolts etc …. Our industrial standards guarantee excellent precision together with unsurpassed reliability over many years of life-span. Stainless steel finishings with polished surfaces and a high ground clearance permit excellent cleaning properties. |
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CPS PALLET CHANGER
The CPS pallet changer is a mechanical unit applied mainly on horizontal machining centres. The cam mechanism permits the transformation of an input rotary motion in a uniform sequence of intermittent movements of the output shaft, to which the pallet grip arm is splined.
The entire cycle composed of grip, rotation and laying of pallets is realized through a complete turn of the cam shaft.
The complete turn could take from 2.5 to 6 seconds, in accordance to the weight and the pallet entraxe.
Rotation angle of the arm for pallet gripping is usually 180°; it is also possible to project units with different angles (90°, 60°, 45°, 30°) |
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WorkPal Compact Servo is a simple, easy-to-use pallet changer for machine tools.
The compact unit comes in several models for practically every purpose in the workshop. Both the horizontal and the vertical motions are adjustable, meaning that the robot can lift the pallet over the chip guard or tray lip of the machine. So – no need for costly modifications to the machine.
The units, which are suited for both toolmaking and series production, can produce for 168 hours a week if necessary. Further benefits include reduced operator dependence, minimised work planning and simpler NC programming. |
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Features:
- Best suited for batch, small and large series production
- Compact height, variable gauges
- 5-side processing possible with direct mounting of the workpiece
- numerous options (Integrated blow off, coolant drain, with mounting, clamping and position check; Integrated coupling body for compressed air and hydraulic fluid, impervious to dirt with central locking etc.) |
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IDEATEC can supply you with complete workstations for storage, orientation, and handling of your parts, as well as with fully automatic operating systems.
Your Parts can be :
- Assembled
- Controlled, Processed
- Screwed, pushed in, crimped
- Marked, Riveted, Machined
- Conditioned, packed
IDEATEC ADJUSTS your workstation and RECEIVES the equipment with you in the workshop. |
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Cattaneo s.r.l. will expose in the International Fair Euro Blech 2008 at Hannover in date October 21-25, Hall 27 Stand B20. It will exhibite a new Compact Coil Line DSF-8-800, with Decoiler 5 Tons and Straightener/Feeder 800x8 mm.
It projected to obtain the maximum flexibility and the best performances four our Swedish Customer, in the motor vehicles sector.
The Compact Coil Line is engineered according with the most modern technologies; it will utilise a latest generation control system Siemens. |
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Application : System to push material in a crusher
Location : Environment Industry
Serapid standard product in use : Linklift 100
Application : System to push material in a crusher
Location : Environment Industry
Thrust force ( N ) : 20000
Speed ( mm / s ) : 25
Stroke : ( mm ) 3000
Product in use : LinkLift 100 |
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Roll feed systems from ARKU guarantee high feed and repetition accuracy. ARKU produces them in two series for all strip cross-sections.
ARKU has developed the feed series ServoMaster® PowerMaster® as successful solutions based on its many years' experience with successful sheet shaping installations. |
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Electronic roller feed units
Dreher roller feed units stand out for high precision and constant feed exactness at a high dynamic force. Roller feed units can be delivered for a strip width until 2000 mm and a strip thickness from 0,1 to 10 mm for co-ordinated roller diameters.
Pneumatic strip feed units
The cost-effective well-tried alternative to roller feed units disposing of an integrated sequentiell phase control and guaranteeing easy installation, precision and product assurance. These units can also be used for foils, sensible strip material, stripe and wire profile material.
Number of strokes: 1200 1/min
Precision: +/- 0,025 mm
Minimum set-up times by easy adjustment
Easy strip insertion
Mechanic intermediate release device
Feeder with linear motor
High precision feeder for very large strokes and for more flexibility in the production.
Particularly suitable for:
- the feed of three dimensional parts
- Large strokes
- For sensitive and coating strips
- Flexible feed length
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DIMECO roll feeder range results from a combination of 5 mechanical models and 3 numerical control packages. They fulfil your needs for strips from 0,1mm to 10 mm thickness and up to 2000mm wide.
Cutting edge roll performances are reached thanks to an optimized inertia to reach up to 1000 rpm and 150m/mn. Rolls are hardened, chromed and sand blasted for a better grip.
The use of a comprehensive electronic package (sensors, motors, controls) provided by the same supplier selected among worldwide leading O.E.M. provides outstanding positioning accuracy and reliability (+/- 0,05mm).
You can select the HMI that most fits your needs: simple but efficient with ECODRIVE, sophisticated with SIMOSTAR370, which offers access to the entire operating and maintenance data on a 12” colour touch screen.
With PFS and ADA functions, feeding line machines speeds and accelerations are synchronized according to press rate, feeding angle and pitch. Material strains are therefore avoided, loop length may be reduced and machine lifetime is increased.
Built-in electronic cams and active safety device controls are programmed directly from the feeder terminal. |
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Machine feed
