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Cinetic Giustina double disc grinders are field proven because they are backed by more than 150 years of engineering experience in designing and manufacturing production grinders and special grinding machines for a multitude of industries worldwide.
This series of double disc grinders are high production and an efficient solution for processing flat and parallel surfaces at the lowest per piece cost. Various working modes include rotary, through-feed, reciprocating, continuous and plunge grinding mode which are selected according to process requirements. Available in vertical or horizontal axis type.
Horizontal axis machines are ideal for grinding gearbox faces, connecting rod faces and plunge grinding for piston rings. Available in grinding wheel diameters from 450 to 1050 mm and with wheel spindle power up to 100 kW.
Vertical axis machines are ideal for plunge grinding of gear faces, bearing race faces and small disc brake rotors. Available in grinding wheel diameters from 450 to 660 mm with wheel spindle power up to 50 kW.
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The Lapmaster line of dual side planetary fine grinding machines are specially designed and built to withstand extreme conditions within a production environment while requiring minimal maintenance. These units are available with fine grinding platens from 20" up to 55" in diameter, and are specially configured for each application. Depending upon the application, these machines utilize fixed abrasive diamond or CBN suspended in resin, metal, and vitrified bonds to grind a wide range of materials to very tight specifications.
The Lapmaster DSG series of twin wheel grinding machines are driven by three, variable speed motors for maximum process control flexibility. All three rotating machine components, the sun gear, top plate, and bottom plate, are independently controlled. Process down pressure requirements are pneumatically regulated and continuously monitored by a load cell.
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With SATURN double-disc surface grinding, two vertical grinding wheels simultaneously grind the workpiece on its parallel outer surfaces. The grinding wheels are set against each other at a slightly conical angle, so that as it passes from top to bottom, the workpiece retains its final dimension only in the bottom section of the grinding path. Because the workpieces are fed vertically between the grinding wheels, the bearing weight of the workpiece does not affect the grinding result. What’s more, the
coolant can simply drain downwards together with the removed material. The SATURN range comprises three
different machining processes:
- Rotation process
- Parallel grinding with linear through-feed
- Pendulum grinding
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Cinetic Giustina double disc grinders are field proven because they are backed by more than 150 years of engineering experience in designing and manufacturing production grinders and special grinding machines for a multitude of industries worldwide.
This series of double disc grinders are high production and an efficient solution for processing flat and parallel surfaces at the lowest per piece cost. Various working modes include rotary, through-feed, reciprocating, continuous and plunge grinding mode which are selected according to process requirements. Available in vertical or horizontal axis type.
Horizontal axis machines are ideal for grinding gearbox faces, connecting rod faces and plunge grinding for piston rings. Available in grinding wheel diameters from 450 to 1050 mm and with wheel spindle power up to 100 kW.
Vertical axis machines are ideal for plunge grinding of gear faces, bearing race faces and small disc brake rotors. Available in grinding wheel diameters from 450 to 660 mm with wheel spindle power up to 50 kW.
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The VERTICAL AXIS version is particularly suited for grinding thin parts and, the version with interpolated feed system, for grinding critical materials such as tungsten carbide or ceramic using diamond grinding wheels.
INTERPOLATED FEED:
It is the latest and most exclusive system, designed by VIOTTO for grinding parts in tungsten carbide, cermet and ceramic, even of large size.
This is obtained by the interpolation of 3 axes, controlled by the CNC, which perform the following movements:
rotation of the workpiece to carry it between the wheels (AXIS 1)
oscillaton of the workpiece between the wheels (AXIS 2)
plunge cycle of the top wheel on the workpiece (AXIS 3)
In this feed system the grinding wheels are set perfectly parallel to obtain still closer tolerances for flatness and parallelism.
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The new DDG450:
Double-Disk-Grinding in Perfection
Highly competitive, space saving, very precise and extremely cost effective: the double-disk surface grinding machines in the new DDG product range from Peter Wolters offer economic effectiveness at its best.
Everywhere where it concerns the simultaneous grinding of surfaces lying parallel to one another in the most varied kinds of work pieces. Latest Technology as Standard –
for outstanding Performance and Versatility.
Cost effective drive technology and the fundamentally stable mechanical construction of the DDG 450 offers the user the highest possible degree of operational flexibility.
A vast range of handling systems and system components guarantee cost effective work piece transfer according to work piece shape and operating conditions. Loading and unloading may be carried out manually or automatically according to specific requirements.
A further highlight ensures high operating convenience: the tiltable operating panel having colour display and process oriented visual display.
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Acme coil grinding systems are used to grind, polish and hairline finish hot and cold-rolled stainless steel coil and sheets. Multiple-head systems are designed to perform top and bottom finishing operations at up to 164 ft. (50m) per minute. Acme has in-house design and manufacturing capabilities for turnkey systems (including stock handling, in-process gaging, and filtration equipment), with an installed base of systems that spans the globe.
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The HORIZONTAL AXIS model is the most common version, It is indispensable when workpieces are to be ground on the end faces, in which case the length is the prevailing dimension, to a very close tolerance for squareness of the surface to be ground to the outside diameter (for example an engine valves or die punches).
DOUBLE RECIPROCATING FEED:
Workpieces are clamped on a horizontal table performing a reciprocating movement and carried between the wheels, which are set in the selected finish position. The grinding cycle is accomplished through a roughing operation during the inward stroke of the table and a finishing operation during the backward stroke.
When the stock is heavier, it is progressively removed by a combination plunge cycle of the wheelhead and the reciprocating feed on the table.
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PROFIMAT models 412, 312DK and 220DK –260DK – true production machines mainly focused on individual production solutions. Powerful drives up to 94 kW as well as special designs, e.g. the twin spindle version, predestinate the PROFIMAT machines for the most demanding tasks in heavy-duty machining.
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HAUSER S 35-200
The jig grinding machine for automatic bore and form grinding, with an attractive price-performance ratio. Usable surface 600 x 380 mm, permissible load 300 kg.
HAUSER S 35-400
The expandable jig grinding machine, from simple bore and form grinding machine to fully automatic high-tech grinding cell. Usable surface 600 x 380 mm, permissible load 300 kg.
HAUSER S 45-400 + S 55-400
The expandable jig grinding machine, from simple bore and form grinding machine to fully automatic high-tech grinding cell. S45-400 usable surface 770 x 630 mm, permissible load 500 kg. S55-400 usable surface 1440 x 860 mm, permissible load 800 kg / optional 1500 kg.
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RHP 800
High Speed Cutting with very high precision,
3D measurement, jig grinding. Linerar motors and hydrostatic guide ways in all axes
Specifications:
Machining range (mm) 800 x 750 x 500
Maximum height (mm) 550 if cutter length including tool holder is 115 mm
Table dimensions (mm) 900 x 838, T-slots
Work Piece weight maximum 800 kg (1760 Ibs)
Feed rate limited to 60.000 mm/min
Milling spindle standard 36 000 rpm, 17 kW, HSK E50
maximum tool diameter 20 mm, alternative 60 000 rpm, 10 kW, HSK E32
Tool changer 30 stations, including laser for tool measurement
Machine weight 16 t
Space requirements (mm) 3150 x 4100 x 3400
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Features:
The compact surface grinder to grind the wide work such as large metal mold, large plate and ceramics plate.
Universal head equipped for grinding the slide-ways of machine tools or industrial machines, jigs and the component of general precision machines.
Large box design castings are made of high quality ribbed cast iron.
X-axis table with Turcite-B lining, Y &Z axes are box ways with AC servo drive.
The large spindle is support by CP4 precision angular contact ball bearings. 20HP motor ensures powerful accurate cutting.
The overhead dresser is integrated into an automatic wheel compensation system.
An independent control box with an ergonomically designed panel offers a comfortable and convenient operation environment.
Modern 10.4" color LCD touch screen panel, simply touch the screen to set the grinding variables.
Manual Pulse Generator (MPG) is also provided for user's convenience for both down feed and cross feed.
Sizes available from ( 1500~2500 )mm by ( 2400~8000)mm.
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Gantry surface grinding machines with large capacities - R160 90
TRAVEL
Longitudinal travel 1730 mm
Cross travel 930 mm
Vertical travel 550 mm
Distance between bridge 980 mm
Distance between table and grinding wheel 600 mm
Distance between table and grinding wheelaxis 800 mm
Distance between electo-permanent chuck and grinding wheel 520 mm
Distance between ground and magnetic chuck top part 900 mm
SPINDEL & GRINDING WHEEL
Spindle power with electronic starter 11/15 kW/hp
Standard dimensions of the grinding wheel 400 x 60 x 127 mm
Rotation speed of the grinding wheel 1350 rpm
Wheel-dressing system on spindel : Z'=52mm Y'=85 mm
MOVEMENT
Automatique longitudinal travel with 3 phase motor and frequency converter : variable
speed
1 à 30 m/mn
Automatic cross travel : incremental movement, continuous scanning and quick
movement with variable speed
40 à 6000 mm/mn
Ball screw with electronic vernier 0,001 mm
Rapid vertical feedrate 0,3 à 650 mm/mn
Slow vertical movement speed 0,3 à 10 mm/mn
Vertical ball screw with electronic vernier to 0,001 mm
ELECTRO-PERMANENT CHUCK
Ajustable attraction power, complete automatic demagnetization EPL 1500 x 700
OVER-ALL MEASURMENTS AND SUPPLIES
Machine dimensions 4160 x 2215 x 2175 mm
Running dimensions 4160 x 2215 x 2480 mm
Total machine power 21 kW
Load capacity in addition to the chuck 2000 kg
Machine net weight 6500 kg
MODEL SM
Automatic cross travel : incremental movement, continuous scanning and quick
movement with variable speed
4 à 6000 mm/mn
Rapid vertical feedrate 0,1 à 650 mm/mn
Slow vertical movement speed 0,1 à 2 mm/mn
Electro-permanent chuck : ajustable attraction power, complete automatic
demagnetization
EPT 1600 x 800
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Gantry surface grinding machines with large capacities - R300 150
TRAVEL
Longitudinal travel 3200 mm
Cross travel 1580 mm
Vertical travel 630 mm
Distance between bridge 1660 mm
Distance between table and grinding wheel 655 mm
Distance between table and grinding wheel 905 mm
Distance between electo-permanent chuck and grinding wheel 555 mm
Distance between ground and magnetic chuck top part 900 mm
SPINDEL & GRINDING WHEEL
Spindle power with electronic starter 22/30 kW/hp
Standard dimensions of the grinding wheel 500 x 60/80 x 127 mm
Rotation speed of the grinding wheel 1100 rpm
Wheel-dressing system on spindel : Z'=52mm Y'=85 mm
MOVEMENT
Automatique longitudinal travel with 3 phase motor and frequency converter : variable
speed
1 à 30 m/mn
Automatic cross travel : incremental movement, continuous scanning and quick
movement with variable speed
40 à 6000 mm/mn
Ball screw with electronic vernier 0,01 mm
Rapid vertical feedrate 0,3 à 650 mm/mn
Slow vertical movement speed 0,3 à 10 mm/mn
Vertical ball screw with electronic vernier to 0,001 mm
ELECTRO-PERMANENT CHUCK
Ajustable attraction power, complete automatic demagnetization EPL 2800 x 1100
OVER-ALL MEASURMENTS AND SUPPLIES
Machine dimensions 7200 x2950 X 2400 mm
Running dimensions 7200 x2950 X 2760 mm
Total machine power 36 kW
Load capacity in addition to the chuck 8000 kg
Machine net weight 14500 kg
MODEL SM
Automatic cross travel : incremental movement, continuous scanning and quick
movement with variable speed
4 à 6000 mm/mn
Ball screw with electronic vernier 0,001 mm
Rapid vertical feedrate 0,1 à 650 mm/mn
Slow vertical movement speed 0,1 à 2 mm/mn
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Gantry surface grinding machines with large capacities - SLR200 150
TRAVEL
Longitudinal travel 2200 mm
Cross travel 1580 mm
Vertical travel 630 mm
Distance between bridge 1660 mm
Distance between table and grinding wheel 655 mm
Distance between table and grinding wheelaxis 905 mm
Distance between electo-permanent chuck and grinding wheel 555 mm
Distance between ground and magnetic chuck top part 900 mm
SPINDEL & GRINDING WHEEL
Spindle power with electronic starter 22/30 kW/hp
Standard dimensions of the grinding wheel 500 x 60/80 x 127 mm
Rotation speed of the grinding wheel 1100 rpm
Wheel-dressing system on spindel : Z'=52mm Y'=85 mm
MOVEMENT
Automatique longitudinal travel with 3 phase motor and frequency converter : variable
speed
1 à 40 m/mn
Automatic cross travel : incremental movement, continuous scanning and quick
movement with variable speed
40 à 6000 mm/mn
Ball screw with electronic vernier 0,01 mm
Rapid vertical feedrate 0,3 à 650 mm/mn
Slow vertical movement speed 0,3 à 10 mm/mn
Vertical ball screw with electronic vernier to 0,001 mm
ELECTRO-PERMANENT CHUCK
Ajustable attraction power, complete automatic demagnetization EPL 1800 x 1100
OVER-ALL MEASURMENTS AND SUPPLIES
Machine dimensions 5200 x2950 X 2400 mm
Running dimensions 5200 x2950 X 2760 mm
Total machine power 36 kW
Load capacity in addition to the chuck 8000 kg
Machine net weight 13200 kg
MODEL SM
Automatic cross travel : incremental movement, continuous scanning and quick
movement with variable speed
4 à 6000 mm/mn
Ball screw with electronic vernier 0,001 mm
Rapid vertical feedrate 0,1 à 650 mm/mn
Slow vertical movement speed 0,1 à 2 mm/mn
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JL-618 Roller Guide Manual Precision surface Grinder
Specifications Model Descripion JL-614 JL-614 M
General capacity Working surface of table (mm) (inch) 150X365
(6"X14")
General capacity Max. table travel (mm) (inch) 175x382
(7"x15.2")
General capacity Max. surface ground (mm) (inch) 150x350
(6"x14")
General capacity Max. distance center of spindle to table 400(16")
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The Haro Baseline is a conventional, all-purpose, low cost manual grinding machine.
This product range extends and carries on the basic design of the early Haro machine (the first manual grinding machine Haro H2 was born in 1944). Continuous development and mechanical improvements led to a very competitive product line with the Haro Baseline 320, 400 & 500. Differences between the models include longitudinal X-axis length, basic frame & table design and size, drive and power of wheel motor, …
Easy accessibility to the grinding point from three sides allows accurate and efficient adjustments.
With manual or manual/hydraulic table controls, this product series is distinguished by its faultless ergonomics. Large range of accessories is available.
A perfect cost-effective basic equipment from the grinding/sharpening expert.
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Features
- Automatic lubrication of leadscrews and ways. These advantages can help to reduce friction and prolong machine life.
- Workpiece flatness is guaranteed to be within +/-0.00012" (+/-0.003mm) over the entire working surface.
- Spindle runout is within +/-0.00060" (+/-0.0152mm) for superior accuracies and finishes.
- Meehanite casting (including the base), ensuring excellent rigidity and superior dampening during heavy machining.
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Features:
The working table executes only longitudinal movements. Double V guide-ways are laminated with Turcite-B hand scraped to obtain smooth stick-slip free movements.
The column carries out only crossfeed movements. The column slide is guided by STAR roller linear guides, with C3 grade high precision ball-screws and driven by servo motor.
The spindle housing carries out only vertical movements. The Y-axis is also guided by STAR roller linear guides, with C3 grade high precision ball-screws and driven by servo motor.
The flanged cartridge type spindle is supported by 3 pairs of class 7 super precision angular contact ball bearings, preloaded and select-fitted into spindle cartridge.
The dresser is mounted on right side of table. Auto surface grinding cycles and dressing cycles with compensation are standard.
The automatic re-circulating lubrication system supplies lubricant to all of the guide ways and lead screws as the machine operates.
The external independent hydraulic tank is located outside the machine to be easily accessible for maintenance. Driven by the proportional valve hydraulic system for easy speed adjustment in a range of 2~30meter/min for most surface grinding applications.
The oil cooler unit is standard for hydraulic system to prevent the temperature rise, and thermal deformation can be reduced to minimum.
An independent control box with an ergonomically designed panel offers a comfortable and convenient operation environment.
Modern 10.4" color LCD touch screen panel, simply touch the screen to set the grinding variables.
Manual Pulse Generator (MPG) is also provided for user's convenience for both down feed and cross feed.
Sizes available from ( 500~800 )mm by ( 1000~2000)mm.
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MRV
with NC-Superplus-D control
or Siemens 840D control or Fanuc* control
(*USA and Far East only)
The advantage offered by the compact, rotary grinding machines of the MR family over longitudinal table machines, particularly when it comes to grinding small and mass-produced parts or round parts, is that there is no need for reversing the worktable.
Grinding area 500 to 2000 mm table diameter
Spindle drive 11 kW to 26 kW (horizontal/vertical)
Distance table to spindle centerline 700/900/1100 mm
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The BLOHM PROFIMAT MC and RT line has been developed with the aim to meet the "LEAN APPROACH" concept. It represents with a width of only 2000 mm (79") an extremely compact and heavy duty production grinding machine for universal application using the latest technology.
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JL-618SA /JL-818SA / JL-2A618 / JL-2A818
SA : Hydraulic Table
2A : Hydraulic table motoried crossfeed
3A : Hydraulic Table motoried crossfeed powered rapid vertical
feed
JL-3A618 / JL-3A818
All Joen Lih Precision Surface Grinders provide "as standard equipment " an electrically driven Automatic Lubrication System that delivers pressurized lubricating oil to all table ,saddle,and spindle slideways, as well as leadscrews and leadscrew nuts and beatings to maintain the precise accuracy of these performance grinders
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Grinding machines with sliding - R70 40
TRAVELS
Longitudinal travel 810 mm
Cross travel 420 mm
Vertical travel 420 mm
Distance between table and grinding wheel 470 mm
Distance between electo-permanent chuck and grinding wheel 400 mm
Distance between ground and magnetic chuck top part 1020 mm
SPINDEL & GRINDING WHEEL
Spindle power with electronic starter 5,5/7,5 kW/hp
Standard dimensions of the grinding wheel 350 x 50 x 127 mm
Rotation speed of the grinding wheel 1500 rpm
Wheel-dressing system on spindel : Z'=52mm Y'=55/65 mm
MOVEMENT
Automatique longitudinal travel with 3 phase motor and frequency converter : variable
speed
1 à 30 m/mn
Automatic cross travel : incremental movement, continuous scanning and quick
movement with variable speed
40 à 1000 mm/mn
Ball screw with electronic vernier 0,001 mm
Rapid vertical feedrate 0,3 à 650 mm/mn
Slow vertical movement speed 0,3 à 10 mm/mn
Vertical ball screw with electronic vernier to 0,001 mm
ELECTRO-PERMANENT CHUCK
Ajustable attraction power, complete automatic demagnetization EPL 700 x 400
OVER-ALL MEASURMENTS AND SUPPLIES
Machine dimensions 1820 x 1885 x 2050 mm
Running dimensions 2670 x 1885 x 2050 mm
Total machine power 10 kW
Load capacity in addition to the chuck 600 kg
Machine net weight 2800 kg
VERSION SM
Rapid vertical feedrate 0,1 à 650 mm/mn
Slow vertical movement speed 0,1 à 2 mm/mn
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Features
- This high precision surface and form grinder has been specially developed and improved in recent years.
- The tool cabinet in machine base is specially designed for operator’s convenience (618m).
- The interlock between electrical cabinet door and power supply is established to ensure safe operation.
- The maximum distance from table surface to spindle centerline is 18" (450mm) which provides more clearance for grinding.
- The sping loaded type table travel stops will dampen theovertravel caused by abnormal operations (618m).
- The optimum span of double V crossfeed guideways is designedbased on bending moment, kinematics supporting force.
- All essential castings are mode of high grade of meehanite castiron that is stress relieved through annealing to eliminateinternal stress.
- With the greatest stiffness and stability of the castings, this machine is suitable for both precision surface grinding and formgrinding .
- This grinder is offered with one-full-year limited warranty formechanical and electrical parts
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Grinding machines with sliding - R160 40
TRAVELS
Longitudinal travel 1720 mm
Cross travel 450 mm
Vertical travel 420 mm
Distance between table and grinding wheel 470 mm
Distance between electo-permanent chuck and grinding wheel 400 mm
Distance between ground and magnetic chuck top part 1020 mm
SPINDEL & GRINDING WHEEL
Spindle power with electronic starter 5,5/7,5 kW/hp
Standard dimensions of the grinding wheel 350 x 50 x 127 mm
Rotation speed of the grinding wheel 1500 rpm
Wheel-dressing system on spindel : Z'=52mm Y'=55/65 mm
MOVEMENT
Automatique longitudinal travel with 3 phase motor and frequency converter : variable
speed
1 à 30 m/mn
Automatic cross travel : incremental movement, continuous scanning and quick
movement with variable speed
40 à 1000 mm/mn
Ball screw with electronic vernier 0,001 mm
Rapid vertical feedrate 0,3 à 650 mm/mn
Slow vertical movement speed 0,3 à 10 mm/mn
Vertical ball screw with electronic vernier to 0,001 mm
ELECTRO-PERMANENT CHUCK
Ajustable attraction power, complete automatic demagnetization EPL 1600 x 400
OVER-ALL MEASURMENTS AND SUPPLIES
Machine dimensions 4270 x 1885 x 2050 mm
Running dimensions 4270 x 1885 x 2050 mm
Total machine power 10 kW
Load capacity in addition to the chuck 1200 kg
Machine net weight 3900 kg
VERSION SM
Rapid vertical feedrate 0,1 à 650 mm/mn
Slow vertical movement speed 0,1 à 2 mm/mn
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SYNTHESIS
Horizontal spindle grinding machines with 4 automation levels:
Auto / Diastep / CN compact plus / CNC diatronic
Models:
650/400 - Max. grindable surface 650x400 mm
800/500 - Max. grindable surface 800x500 mm
The constructive characteristics of this horizontal spindle
grinding machine are remarkable.
The structure of the machine, verified with the finit elements
method is completely made of Meehanite cast iron, is
oversized and properly ribbed, in order to give the maximum
stiffness to the system.
The hydrostatic lubrication , used on all machine axes,
allows to utilize in the best well way the whole power
installed, eliminating completely sliding friction and securing,
at the same time, regular movements without wear and
stick-slip. Ground ball screws (ISO 3) with preloade nut assure
great precisions in movements.
The spindle is supported on the front side by an hydrodinamic
bearing of the Mackensen type without wear which
secures, in the time, the maximum geometric and working
precision.
Standard equipment:
• proportional system for the movement of the longitudinal table
• hydraulic linear profiling device of the wheel
• quick vertical and transversal feed devices
• heat exchanger air/oil
• lexan and alluminium safety guard with interlocking switch.
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LOESER 7-Stations special flat grinding machine type FS 384/150
Grinding and btrushes of building profiles
The automatic intake roller table
Adjustable guide rollers for different profile types
Satin finishing via brushing stations
Belt grinding and belt satin finishing
LOESER offers a wide range of flat bed grinding machines for
the finishing of square tubes, strappings, sheets, punched parts, flat material, sealing surfaces and others.
with working width up to 150, 200 und 300 mm,
single and multi stations are available,
equipped with belt grinding heads, deburring heads, polishing heads or planetary heads,
for wet and dry grinding,
with grinding belts, superfinishing belts, wheels and buffs all kinds of materials can be finished.
contact pressure control for bent and curved parts handle difficult parts and achieve high consistant quality.
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The Thru-Feed Grinder TFG150
The Thru-Feed Grinder is a production flat machining process that does most everything a conventional double disc or vertical spindle grinder can do and a great deal more.
The Thru-feed grinder is the most efficient method known for high production surface grinding of small to mid size parts because it practically eliminates non-productive time. With the Thru-Feed Grinder, all machine time is grinding time, little is lost on fixturing and preparation such as set-up, and loading and unloading of parts. Parts of almost any material and shape are fed into the Thru-Feed Grinder via a conveyor belt passing beneath a grinding wheel and finished parts are discharged continuously. It’s truly a high production grinding system.
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STARLINE series A
Starline 500A, Starline 600A, Starline 800A
with Siemens LC control
STARLINE series E
Starline 500E, Starline 600E, Starline 800E
with NC-Superplus-D control
ECOLINE
with NC-Superplus-D control
or with ABAMATIC 1 control
MULTILINE
with Siemens 840D control, Fanuc* control, ABAMATIC 1 control or NC-Superplus-D control
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Surface grinding machines
