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The various HARDPOINT machine versions can be used for superfinishing of hardened and unhardened rotationally
symmetrical components. This means turning, grinding, drilling and rubbing on one machine, in a single chucking. Depending on the model, the workpieces can also be transferred to another machining unit (multi machine cell).
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Vertical Turning and Grinding Center: VSC 400 DS / DDS
These turning and grinding centers combine the advantages of vertical hard turning with those of grinding. They hard pre-turn, grind internally and externally and load and unload workpiece-specific and with great flexibility.
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The combined machining system S242 combines the technologies of cylindrical grinding and hard turning in an ideal way. Due to the design concept of the machine both applications can be done without compromises. In other words a highly productive hard fine machining of shafts and chuck components to high quality, size holding capability and fine surface finishes in one clamping. And not only interesting for large production series but also for small batch sizes and even single parts.
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Ball Matic are machining centers to turn and grind the sphere of ball valves. Ball Matic line consists of 4 different models depending on the different maximum internal diameter of the ball (in inches): Ball Matic 24", 36", 48" and 64".
Depending on the Ball Matic model they are with a single bed (Ball Matic 24" and 36"), double bed (Ball Matic 48") or three beds (Ball Matic 64").
The turning unit consist on a Turret (Ball Matic 24") or a Blade (Ball Matic 36", 48" and 64"). The machines are also equipped with a workpiece probe to check the center of the ball. For the Ball Matic 36" and 48" model it is also available an Automatic tool changer for the turning tools.
The grinding operation is performed with grinding Cups where the Stone supports are fixed. Thanks to this unique system the best results in terms of geometry of the ball are obtained. The clamping system of the cups is of hydraulic type in order to facilitate the changing necessary machine balls with different diameters. For the Ball Matic 24" model a two position Automatic cup changer is available as option.
In the Ball Matic 36", 48" and 64" models the grinding unit is equipped with a vertical axis in to facilitate and to make possible a rapid alignment of the grinding unit with the ball center.
All the Ball Matic machines are completely enclosed with Protections equipped with sliding doors for an easy access to the machine. The high performances of these machines is also proved by the fact that they are used from the most important Ball Valves Producers all around the world.
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Both these processes compete with each other. However, in several areas, the two processes also superimpose each other. For this reason, combining their strong points seems to be the most practical strategy to design the machining tasks more effectively.
Economically, grinding is the most efficient solution among fine machining processes. Hard turning - on the other hand - is preferred in cases where the quantity of removed material is higher.
The CombiGrind is a fully capable internal and external grinding machine grinder with high performance grinding units, efficient dressing technology and effective coolant and lubrication systems.
At the same time, it is also a turning machine with rigid tool holding fixtures and an appropriate working area specially designed for efficient chip removal.
Flexibility
The option of using different technologies in one machine forms the basis of an extraordinary wide range of applications spectrum. The number and positions of the workpiece can vary within a defined framework. The manufacturing process can be optimised to suit to the application by using various turning tools.
If new components are introduced to your production line CombiGrind can be re-configured for the new machining tasks. And if an increase in capacity becomes necessary, parallel machining can be implemented using individual machines. All plus points to safeguard your capital investment.
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= NT6600 DCG =
X: 1,040 mm, Y: ±330/ +330 -280 , Z: 6,150mm
The NT6600 DCG integrated mill turn center for large workpieces in all industries, including aircraft parts, construction machinery, and automobile parts, was developed to incorporate machining capabilities that surpass those of machining centers and lathes into a single, ultimate machine. An optimum combination of Mori Seiki's unique DCG (Driven at the Center of Gravity), DDM (Direct Drive Motor), and ORC (Octagonal RAM Construction) technologies in a new, high-rigidity mechanical structure achieves high-speed, high-precision machining. Inheriting the superb performance of the NT Series and representing a further step forward with support for long and large-diameter workpieces, the NT6600 DCG is the ultimate integrated mill turn center.
The NT6600 DCG boasts a maximum machining length of 6,076 mm, a maximum machining diameter of 1,070 mm, and a Y-axis travel distance of 660 mm, all number one in the world. This integrated mill turn center is also the fastest with a Z-axis travel speed of 32 m/min and a tool change time of 10 seconds or less. In addition, a long boring bar suitable for Tool-tip ATC and up to three rests (two when the distance between center is 3000 or 4000) are available as options to help achieve high-speed, high precision machining of large workpieces.
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The NT1000 has a maximum turning diameter of ö 370 mm and maximum turning length of 400 mm, and employs Mori Seiki's original technologies of DDM(Direct Drive Motor) and ORC (Octagonal Ram Construction).
As measures against thermal displacement, the headstock of Spindle 1 has a mechanism in which the center of the spindle always stays the same height, and both Spindle 1 and the tool spindle use a high-accuracy cooling system.
By taking advantage of these features, the NT1000 offers high-precision machining of small precision parts.
* A workpiece discharge unit with a workpiece transfer function is equipped as standard
* The machine has approximately 40% smaller floor space than conventional machines
* A workpiece discharge unit handles integrated machining from bar or slug stocks to finished products
* The heat-symmetrical structure of Octagonal Rum Construction offers stable accuracy
* High-flexibility B-axis provides high-speed, high-precision machining with a smooth, backlash-free motion
* The center of the spindle always stays the same height
* ESPRIT CAM software as standard specifi cations
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= NT4250 DCG/1500SZ =
Machining centers and lathes.The fusion of two cutting-edge
technologies leads us into a new era of multi-axis machines.
What customers want from a multi-axis machine is simple: increased
productivity from basic cutting processes.
Mori Seiki has thoroughly examined market needs, and arrived at one main conclusion: the market requires a multi-axis machine that possesses machining abilities beyond those offered by machining centers and lathes
individually.
By combining Mori Seiki's original, cutting-edge technologies, the milling ability of the NH Series horizontal machine centers and the turning ability of the NL Series CNC lathes, the NT Series, the ultimate integrated mill turn center, becomes a reality.
With greater productivity than all other machine tools, the NT Series is leading the industry to a new era of multi-axis machines.
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RS-Series turning centers are unmatched in the industry for high precision. Vibration control, thermal stability and accuracy result in superior part roundness, surface finish and unparalleled SPC (statistical process control) capability.
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Remarkable improvement for 8" chuck class with innovative milling system.
Chuck size / Bar capacity: Main spindle 8"/ 65mm / Backface turning device(op.)6"/ 42mm
Distance between center and spindle: 800mm
Max. turning diameter / length: 410mm/570mm
Slide travel (Y): ± 41mm
Spindle speed: 4,500min-1 6,000min-1(op.)
Spindle motor(Main/Sub): 11/7.5kW/7.5/5.5kW
Rotating tool spindle: 7.5/3.7kW
Rotating tool spindle speed: 6,000min-1
Type of turret head/Number of indexing: Dodecagonal drumurret/12st 24st(op.)
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Preco Cross Web Series laser systems utilize high speed directed beam technology to create contour and cross web scoring and perforating at web speeds up to 457 m/minute (1500 feet/minute) depending on print repair distance and film type.
Cross-Web systems provide scoring and micro-perforating of materials in the cross-web direction. This processing provides easy-open/easy-tear capability on materials for vertical form, fill and seal machines. Contour systems produce continuous scoring in a non-linear pattern along a web direction.
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he PICOMAX® 54 is the optimum substitute for a tool milling machine.
It modernises conventional machinery by the use of practice-oriented CNC control.
PICOMAX® 54 Top-flexibility
The compact milling and drilling machine combines manual operation and automatic operation controlled by CNC. It's posible to work with this machine conventionally as well as two axis CNC.
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STANDARD EQUIPMENT
OPTIONS
Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Recommanded vices RE150 - EBC100 - E150
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The FT45 model is a milling-boring machine with movable column, which is equipped with two independent units:
1.a common unit for all versions, consisting of a ram and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, available in two versions, i.e. with fixed table (FT45TF) and with rotary table (FT45TG).
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system.
The large dimensioning and the installed power rates of the machine permit machining of big parts. The control system and the electronic and hydraulic axes-compensation systems permit highest accuracy.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers.
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- QAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
- WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATABILITY.
- BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
- ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
- T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
TRAVELS : X=2000-6000 Y=1200-3500 Z=1000-2500 mm
Boring bar diam. 125-130-150-180 mm W=600-800-1000 mm
ROTARY TABLE : 6-12-20-30 TONS 1000x1000-2.500x3.000 mm
APC AUTOMATIC PALLET CHANGER : 2-4 PALLETS
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW
CNC FACING HEAD UP TO 1500 mm DIAMETER
AAC PICK-UP MAGAZINE : AUTOMATIC ATTACHMENT CHANGER
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Powerful, high precision HFB-Series floor type CNC horizontal boring machine is designed for heavy duty machining of large workpieces. Its stabilized ram extension design provides superior accuracy by preventing thermal elongation and by compensating the Ram bending force.
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Technical Features HB 160MM
Max. Vertical Working Area mm 4.500
with Universal Head mm 5.000
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.700
Spindle Motor Max. Power Kw 73
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.100
Longitudinal Head - Z mm 1.300
Total Longitudinal Z + V mm 2.400
Vertical Head - Y mm 3.000 ÷ 4.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 25.000
Acceleration mm/s² 500
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Technical Features HB 200MM
Max. Vertical Working Area mm 7.000
with Universal Head mm 7.500
Spindle
Spindle Diameter mm 180 - 200 - 254
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 2.000
at constant torque RPM 5 ÷ 150
at constant power RPM 150 ÷ 1.500
Spindle Motor Max. Torque Nm 12.000
Spindle Motor Max. Power Kw 100
Mobile Head Section mm 600 x 750
Travels
Longitudinal Spindle - V mm 1.400
Longitudinal Head - Z mm 1.600
Total Longitudinal Z + V mm 3.000
Vertical Head - Y mm 4.000 ÷ 7.000
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Acceleration mm/s² 150
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Technical Features HB 2M
Max. Vertical Working Area mm 3.500
with Universal Head mm 4.000
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 5.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - Z mm 1.200
Vertical Head - Y mm 2.000 ÷ 3.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 30.000
Acceleration mm/s² 800
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The model MAF45 is a high-precision milling-boring machine with a fixed column of compact and sturdy monolithic structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MAF45 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type, for the TG version. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MAF45 machine ideal for every kind of operation.
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Technical Features HB 2T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 4.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - W mm 1.200
Vertical Head - Y mm 1.500 - 2.000 - 2.500
Cross Table - X mm 3.000 - 4.000
Longitudinal Column - Z mm 1.800
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.800 x 2.400
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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Technical Features HB 130T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 550
at constant power RPM 550 ÷ 3.500
Spindle Motor Max. Torque Nm 1.500
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 2.000 - 2.500
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 1.800 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.600 x 2.000
On Request mm 2.000 x 2.500
Max. Admitted Load on the Table Ton. 12 - 25
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3 - 2
Acceleration mm/s² 1.000
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Technical Features HB 110T
Max. Vertical Working Area mm 1.500
with Universal Head mm 1.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 3.500
Spindle Motor Max. Torque Nm 1.000
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 1.500
Cross Table - X mm 3.000
Longitudinal Column - Z mm 1.500 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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Technical Features HB 150MT
Max. Vertical Working Area mm 3.000
with Universal Head mm 3.250
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.300
Spindle Motor Max. Power Kw 65
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.000
Longitudinal Head - W mm 1.000
Vertical Head - Y mm 2.500 - 3.000
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 2.500 - 3.000
Table
Table Surface - B mm 2.000 x 2.500
On Request mm 2.000 x 3.000
On Request mm 2.500 x 3.000
Max. Admitted Load on the Table Ton. 25
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 2
Acceleration mm/s² 500
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is a universal machine tool designed for precise milling, coordinate boring, the boring and cutting of box and plate screws and complicated workpieces of cast iron, cast steel and steel with a weight of up to 20,000 kg.
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The HKDB models are of the table moving type CNC boring with spindle heads. They are designed to machine both side of workpiece simultaneously providing remarkable reduction of cycle time and precision symmetrical machining. their automatic pallet changer eliminates machine idle time providing unparalleled productivity.
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The SPEEDMAT family of table-type boring and milling machines is characterized by PAMA technological innovations and PAMA machine tool tradition and experience with perfect harmony, incorporatine our tradition of high standards of qualità and reliability.
The characteristics of the SPEEDMAT are mainly:
- Unsurpassed precision and accuracy
- High torque and power for high chip removal capacity
- High speed performance and productivity
The SPEEDMAT range includes three basic models SPEEDMAT 2, SPEEDMAT 3 and SPEEDMAT 4, with centrally located headstock, boring spindles of 130 mm to 160 mm diameters.
The SPEEDMAT product family can be used in a wide range of configurations and customized solutions in the fields of: aerospace, defense, heavy construction, diesel engine, die and mold, earthmoving, shipbuilding and power generation.
The SPEEDMAT modular design allows different levels of automation by selecting axes travels, spindle power, tool and pallet changers and other features, making the SPEEDMAT suitable for both singular or large production runs.
The versatility of SPEEDMAT is enhanced when using the wide range of attachment heads including universal, facing and turning and angular configurations to meet any machining requirements. These units are mounted to the headstock by the automatic head changer
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The new generation of Giddings & Lewis horizontal boring mills have quickly become the industry standard for heavy-duty precision cutting. Our customers in the aerospace, construction and oilfield industries rely on G&L boring mills to meet their most demanding manufacturing needs. Available models include: plain-table, rotary-table, pallet-shuttle models and our latest addition, the new FT and FTR Series floor-type boring mills.
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Multi-tasking machine tools
