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HF is a hydroforming press and a part of the unique hydroforming module concept from AP&T. AP&T manufactures and markets hydroforming presses with locking forces of up to 200,000 kN. Hydroforming means that metal blanks are formed with high-pressured water against a tool into finished details. This production method has many advantages. Complex details can be produced in fewer steps, with higher precision and to a lower cost. This, in turn, cuts the throughput time and the result is more flexible designs. The HF press consists of a rigid frame and a guided short stroke pre-forming slide. The hydroform process is carried out inside the hydroforming tool placed in the press. The design is appropriate for long parts that require a small deflection and high stability in frame, press table and tooling.
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Internal High Pressure Forming (hydro forming) Machines
IHU - HS-3, HS-4
Pressing force 400 - 50.000 kN
Internal High Pressure Plants with a cohesion force up to 50.000 kN are used for a wide range of applications for products in the automotive industry, the sanitary sector, in heating, ventilation and air conditioning, as well as in the production of technical consumer goods.
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Technical data
Tools precision ground cutters
Tool material HSS or carbide
Tool diameter range 35 - 50 mm.
Machining accuracy ±0,02 mm
Maximum milled length 38 mm.
Maximum key blade width 10 mm.
Installed power FC.8-1, kW 2 - FC.8-2, kW 3.5
Weight FC.8-1, Kg. 700 - FC.8-2, Kg. 1120
Maximum output FC.8-1, up to 3500 keys/h
FC.8-2, up to 5000 key/h (brass keys with carbide cutters)
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Fom INDUSTRIE Product Development department can create complete cutting and machining lines based on the customers’ specific technical needs and highly customized on their exclusive production requirements. The latest technology is employed to produce complete automated implants. FOM automated implants have numerous applications in many different areas including transport, urban architecture, building and in the production of windows and doors.
The standard configuration of the cutting and working line is an automatic system made of 5 different working units.
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Derived from the PVCFLEX 8001 concept, but for higher production rates such as 120 to 160 frames per day, the PVCFLEX 9001 offers the same standard of performance, strength and flexibility.
Profiles of a maximum length of 6.5 meters are transferred automatically from the 10 to 20 bar loader to the bar feeder n°1 and inserted into the machining system comprising 16 electrospindles running at 24,000 rpm.
All the machining of bolt cases, handle recesses, drains, decompression and ventilation fittings, etc., is carried out on all 4 faces. The complete profiles are then conveyed to bar feed n°2 and inserted into the sawing unit to make straight cuts, mitre cuts, V cuts and points.
To balance machining time with respect to sawing time, it is possible to incorporate into the cutting center between 2 and 3 additional machining units, thus obtaining optimum rates. Each machining center is also capable of feeding parts either directly to the operator or, using a 2-axes robot, for unloading and automatic classification.
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Range of slotting machines with CN system on 1, 2, or 3 axes.
From year to year the evolution of the machine has been conceived to meet the numerous and different Customers' requirements.
The worktables are sliding on ground recirculating ball screws.
The tables are provided with a wide central through hole for machining long shafts.
Intuitive programming system with direct specification of command to be entered.
The made out programs with the relevant Zero-piece can be stored and recalled later on.
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Sample applications of the ULTRASONIC series:
Tool and mould making: Press tools / moulds, mould insert, embossing, cutting tools (tungsten carbide, zircon oxide, silicon nitride)
Watch industry / Precision mechanics: Number sheets, clock plates from sapphire, high-grade steel, clock case from zircon oxide, bearing cages and calibration rings from ceramic
Ceramic - wearing parts for the textile and pump industries: Thread guide (aluminium oxide, zircon oxide), gaskets, manufacture of fittings parts from ceramic
Optics industry: Rod lenses (corundum, silicon, opt. glass), mirror case (zerodur), prisms (BK7), cylinder lenses, press moulds (tungsten carbide, zircon oxide), convex / concave lenses
Medical industry: Implants (hip joint balls, knee joints, port housings), artificial dentures (teeth inlays, -inlays, -bridges, -crowns), ceramic tools
HSC applications: Electrodes (graphite, copper), clock components (mother of pearl, high-grade steel, gold), embossing, injection moulds, calibration element (steel)
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We have designed the water slot routers mod. DR_3 & DR_4 to offer you units able to machine a broad range of profiles. Both the DR_3 and the DR_4, in fact, can mill up to a maximum height of 180 mm, and on all three sides involved (featuring motors positioned at the front, vertically and at the rear). The length of the slots that can be made can be set, as can all the motor position adjustments. The latter are in fact controlled by means of a revolver, thus enabling you to have 6 different adjustments for each registration.
A major feature consists in the positioning of the 0 point in the inner part of the profile. This way, in a same series, the position of the 45° (adjustable angle) front motor remains unvaried, thereby allowing high machining speed. Furthermore, thanks to the conceived profile positioning, if you have profiles of different heights, by regulating the machine on the higher series and fitting compensation shims for the lower ones, the position of the motors need not be changed.
Finally, the front motors are positioned with a fixed centre distance with respect to the rear and vertical ones. This way, you have a constant reference value for inner/front milling. This will enable you to make one less manual movement of the profile to be machined.
The DR_4 differs from the DR_3 in that it has an automatic work cycle with adjustable speed of movement of the worktable: This way, you can work with 3 motors at the same time, thus saving a good deal of time. And if you fit the 2 front motors, you can machine a bar with just one single manual movement. Finally, to ensure the quick angular adjustment of the parallel front heads, indexed references are fitted.
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The water slot drainage machines 142.LM/A - 143.LM/A are fully auto mated; they differ in the number of milling units: 2 for the first model and 3 for the second.
Drilling operations are carried out automatically at the same time as milling, thanks to longitudinal pneumatic translation.
All machining stages are to mechanically pre-established parameters, such as the dimensions of the slot, depth, distance between internal and external holes of the PVC profiles.
During machining the piece is held on the work surface by means of a vertical pneumatic device.
The operator only needs to position the piece and start the work cycle.
The milling units are adjustable in depth and height, while the vertical head can be moved from 0° up to 45°.
The machines come complete with a set of wrenches and a tool set.
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