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VERSATECH V Multi-surface, 5-Axis Double Column Machining Centers
The VERSATECH Series of multiple-surface 5-axis double column machining centers are designed to provide unsurpassed productivity in the machining of very large work pieces thanks to a spindle head that can positioned in the vertical and horizontal positions and any angle in between.
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The MAG Fadal VMC 6030 provides additional work space for large parts.|
The cutting envelope of this machine is 60" (1,524mm) x 30" (762mm) x 30" (762mm) for axes X, Y and Z and easily allows larger 4 and 5 axes rotary tables to function within the spacious machining cube. Deep molds are a popular application for this machine and if needed, extended Z options are available.
10,000 RPM, 22.5 HP Spindle
The VMC 6030 has a standard 10,000 RPM 24.1 HP* (18kW*) spindle with automatic mechanical HI/LO shifting for heavy aggressive cutting of steel and aluminum.
21 Station Tool Changer
A 21 station automatic tool changer is standard with an option of 30 tools. A Servo Turret for faster tool changing of non-sequential tools can be placed on either configuration.
Heavy Duty Cast Iron Box Ways
The machine weight is 17,000 lbs. (7, 711 kg) and is constructed of cast iron box ways on all three axes.
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Technical Specifications
Number of axes: 5
Axes Stroke: 7.000mm x 2.000mm x 600mm
Pallet Dimensions (mm): 3000x2000 / 6000x2000
Rapid feeds (n/min.): 70,0
Rotary table - number of positions: 2
Tool change: HSK A63 / HSK A80 / HSK A100
Max torque (Nm): 231/231/231
Power (Kw): 78,0/78,0/78,0
Spindle rotation speed: 20.000/20.000/18.000
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: Encoder Heidenhain
Tilting head: Yes
Tilting table: Yes
General description
In recent years the winning card in MCM's products has been high speed, applied to all types of material, from aluminium to titanium.
One of its showpieces in this field is the JET FIVE solution. The barycentre-axis driven structure combines top speed with extreme precision and rigidity. The machine structure design with one-piece beam upright provides rigidity 8 times higher than traditional solutions.
The main characteristics of this linear motor work center are: high performance, acceleration, speed, thermo-symmetrical structure, drastic reduction in wear and tear, high rigidity, compactness, flexibility and even more. The machine has a horizontal carriage and is made of arc-welded steel, designed for maximum rigidity and minimum weight.
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Ultra High Speed Vertical Linear Motor Machines LX Series
LX-0
The LX-0 is ideally suited to industry sectors where ultra high speed and exceptional high accuracy are the minimum requirement.
LX-0 5AX
By utilizing Direct Driven Linear Motors on the ntegrated 5 axis table, the LX-0 5AX offers users all of the LX-series technology in a 5 axis format.
LX-1
With Linear Motors on all axes, the LX-1 offers users unprecedented levels of high accuracy, ultra high speed productivity.
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The AZ 150 is a high-accuracy and high-efficiency vertical machining center to mill molds or small-sized-parts with nano level accuracy.
Being equipped with counter balance axes to control vibration and also the change of weight position, th AZ 150 can perform excellent and high-accuracy machining for both surface finish and profiles.
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PICOMAX 95
Step towards a new dimension.
Ideally suited for manufacturing of precision parts, chipping of tenacious materials and milling of hardened tooling steel.
This machine copes with all kind of tasks as a result of the optimized machine construction and the HSK-A63 motor spindle which is greatly unifying rigidity, speed-torque and drive.
5-axes machining without setting aside the stability and precision of a 3-axes machine - the PICOMAX®95 can do it. There can be reconditioned a fully, into the control integrated 4th or 5th-axis at any time on the generous working table. Ergonomic design enables and constantly guarantees ease of access to all machine features. The compact and at the same time generous tool changer of the PICOMAX®95 is selectively equipped with a magazine for 46, 72, 100 or even 226 tools pockets.
The freely configurable automation can also be retrofitted. By means of the lateral extension, the accessibility to the machining area stays maintained at any times.
Characteristics and highlights:
- Traverse path: X 800mm, Y 500mm, Z 610mm
- Large clamping area (length x width 1600 x 550 mm)
- Fehlmann HSK-A63 motor spindle with active spindle coolant
- Practice-orientated accessibility
- Digital drive technology
- Universal, versatile Heidenhain CNC-control
- Perfect surfaces and high precision
- Generous tool changer with chain magazine for up to 46, 72, 100 or 226 tool pockets selevtively
- Fully integrated 4/5 axes in the control can anytime be reconditioned
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Sturdy, accurate and absolutely reliable, the new TRIM series by Belotti is the show-piece of t-axis machining centers dedicated to the trimming of plastic and composite materials. Like the previous MKN model, the new TRIM machining center ensures extreme accessibility to the work area, so that the workpiece-holder template can be accessed without any problems.
The adjustment and working qualities of the TRIM series machining centers meet any needs fully in terms of machining speed and quality. Among the various optionals automated loading/unloading systems (rotary tables and parallel loaders) enable tooling the machining center quickly and saving precious time.
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The boost to innovation is the keystone to our activity. All our machining centers are constructed with the aim of increasing our Customers' productivity. With this aim in mind the Sky model was designed.
The Sky model offers higher rigidity and accuracy on the tool bit, drastically abating vibrations and obtaining high quality work surfaces in the milling phase.
Machining center with screw handling, equipped with optical lines, ideal for any-size and any-shape moulds and models.
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The new LINEARMILL 600 HD. The ideal solution for dynamic 5-axis machining of medium-sized parts. Highly dynamic linear drives ensure the rapid movement of the cutting tool. State-of-the-art torque motors move the swiveling rotary table powerfully and precisely during operation. Intelligent machine geometry and glass scales in all three axes as a standard fitting guarantee best stability and precision, even during the most difficult cutting jobs.
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The range of the Vertical Milling machines is composed from :
Atlas 2G
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail. Hydrostatic lubrication on all axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 2P
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail and hydrostatic bearing on all the axes.
Milling head with built-in "C" axis suitable for different attachment heads
Atlas 3RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM. Hydrostatic lubrication on all axes.
Atlas 3RP
is a milling machine with movable table and stationary portal, with movable or stationary working crossrail, hydrostatic bearing on all the axes and fully closed ram
Atlas 4RP
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM.
Atlas 4RG
is a milling machine with travelling portal (Gantry) and stationary or travelling working crossrail, featured by closed RAM
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5 AXIS VERTICAL MILLING MACHINE - EVO PLAST TR
Application: plastic material and similar
Cartesian structure with movable portal
Linear axis:
- Strokes:
X=4000 mm
Y=2000 mm
Z=800 mm
- Maximum speeds: 80 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 6 m/sec²
- Positioning accuracy: +/- 0,05 mm/m
- Repeatability: 0,03 mm
Rotating axis:
- Rotation: 440° (C), 295° (A)
- Maximum speed: 300 °/sec (C), 200 °/sec (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
2-3-4 Electro spindles: power 1,5-2 kW (in continuous service S1)
max. speed 24.000 rpm
Rotating table: 2 tables 2500 x 1500 mm
Vacuum pumps. 2 x 100 m³/h
CNC control OSAI 10/510 i
Portable auto teach-in programmable system
Full enclosure
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Okuma Double Column Machining Centers provide a solid, extra rigid foundation for performing accurate machining on extremely large parts let you perform accurate machining on very large parts. With two columns supporting the machine head and our innovative bridge-built architecture, these machines are designed to deliver precision and power. The second column not only provides stability, but also increases the overall size of the machine, allowing you to complete longer and larger parts. The Okuma THINC - OSP control manages the machine for efficiency and accuracy.
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Okuma Double Column Machining Centers provide a solid, extra rigid foundation for performing accurate machining on extremely large parts let you perform accurate machining on very large parts. With two columns supporting the machine head and our innovative bridge-built architecture, these machines are designed to deliver precision and power. The second column not only provides stability, but also increases the overall size of the machine, allowing you to complete longer and larger parts. The Okuma THINC - OSP control manages the machine for efficiency and accuracy.
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DIAMOND is a gantry style machining centre with 3 or 5 axis for high speed moulds/dies machining as well as aerospace jobs. It features a monobloc structure with a gantry moving saddle and stationary workpiece. Machine available also in configuration "Linear", with linear motor for 3 machine axes and torque motor for rotary axes.
Table surface mm 2.300 x 1.600
Max load admitted Kg 20.000
Longitudinal travel (X axis) mm 2.200 (+220)
Cross travel (Y axis) mm 1.500 (+220)
Vertical travel (Z axis) mm 1.000
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Universal Machining Centers GANTRY RS
Speed up your production !
Innovative rack and pinion drives speed up the dynamic 5-axes HSC centre up to 0.8g acceleration. Compared to linear engine machines the GANTRY RS comes with less operative costs.
The complete enclosed working zone matches with actual security regulations and is perfect for composite machining. A optional dust evacuation system and various clamping solutions are available.
Technical details
- Accelerations up to 8 m/s²
- Table sizes up to 2500 x 3000 mm
- For plastics, composite, aluminium and steel finishing
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The Universal Machining Center GANTRY TS
Double productivity with two spindles
Unique is the twin spindle GANTRY from Handtmann. Mounted on one Y-axes, the two working units can operate independent from each other allowing the machining of identical or mirrored part in one cycle.
A special engine configuration and innovative control software allow this kind of operation as well a optimal usage of the y-axes travel.
Assure yourself a headstart and double your productivity today – with Handtmann.
Technical Details
- Twin Spindle up to 2 x 150 kW
- Accelerations up to 5 m/s²
- Table sizes up to 5400 x 47,000 mm
- For plastics, composite, aluminium, steel, tool steel and titanium
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Design principle
* Modified gantry design, the disadvantages of the conventional gantry design have been avoided
* Three axes in the tool, thus workpieces independent dynamics, ideal pre-requisite for rapid traverses and feed up to 30 m/min.
* Drives and guideways outside/above the working area Z axis with electrical and mechanical quick stop against uncontrolled drop
* Compact design, thus little space required
* Complete transport
* No foundation required (3-point-support)
* Optimised static and dynamic properties
* Maximum utilisation, positioning and long term accuracy
* Short positioning and start times on account of high acceleration of 5 m/s2
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The UNIPORT machining centres with a moving portal bridge in X-direction are ideal for large and voluminous products. A characteristic feature of the UNIPORT range is the travelling bridge, which moves across the generously dimensioned fixed table. This concept offers excellent access for easy loading and unloading of components by means of lifting equipment, crane etc.
Some UNIPORT models can also be configured with stationary portal bridge and movable table and/or pallet changer.
Uniport 4000: Travelling bridge CNC machining centre for light duty machining
Uniport 6000: Travelling bridge CNC machining centre for medium duty machining with right angle head
Uniport 6000-P: Portal type CNC machining centre with pallet changer for medium duty machining with right angle head
Uniport 7: Travelling bridge CNC machining centre for medium duty machining with right angle head
Uniport 8000: Travelling bridge CNC machining centre for medium to heavy duty machining with right angle head
Uniport 8000-D: Portal type CNC machining centre in "Twin-Table" configuration for medium to heavy duty machining with right angle head
Uniport 8000-P: Portal type CNC machining centre with pallet changer for medium to heavy duty machining with right angle head
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FLA Series :
The new generation of the FLA series combines the productivity of a milling machine to the high speed and potential of a movable bridge machining centre.
It is chacterized by high dynamics with all axes; it also features customizable revolver or tool changer cutter-heads for ensuring maximum productivity for sector specific productions.
All this comes with an ideal price/performance ratio. 80 mt/min rapid speed along with up to 0.8 g of X -Y -Z axis acceleration represent the necessary requirements for trimming plastic, composite AND WOOD materials, as well as for machining light alloys. The modular-designed extensible magazine is standard equipped with 8 stations for Hsk 63F and Hsk 63A and can be widely customized. Among the various optionals, automated loading/unloading systems (rotary tables and parallel loaders) enable a quick tooling of the machining centre.
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5 AXIS MOBILE GANTRY VERTICAL MILLING MACHINE - EVO
Application: plastics, composites and pattern making
Cartesian structure with movable portal
Linear axis:
- Strokes:
X = from 2400 to 6000 mm
Y = from 1200 to 2600 mm
Z = 800 - 1300 mm
- Maximum speeds: 80 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 6 m/sec²
- Position accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 440° (C), +180°/-120° or +/-120° (A)
- Maximum speed: 125 °/sec or 300 °/sec (C) e (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
Electrospindle: power 8 or 12 kW, max. speed 22.000 or 30.000 rpm
Tool magazine with 12 stations: HSK50-F or HSK63-F
Working table: fixed, rotating (TR) or Twin Shuttle (TS)
CNC type OSAI 10/510i or SELCA 4045P or SIEMENS 840D Power Line
Peripheral protections or full enclosure
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STRUCTURE: moving bridge
AXIS MOVEMENT: brushless servomotors, recirculating ball screws, rolling slide slideways
X-AXIS STROKE from 1.8 up to 24 mt
Y-AXIS STROKE from 2.4 up to 4.8 mt
Z-AXIS STROKE from 1 up to 3 mt
MACHINING UNIT from 15 kW to 24 kW with torques from 12 Nm to 60 Nm
TOOL-HOLDER CONES: HSK 63 F or A model
LINEAR AXIS POSITION PRECISION (X, Y and Z)= +/- 0,04 mm/m
LINEAR AXIS REPEATIBILITY (X, Y and Z)= +/- 0,02 mm/m
ROTARY AXIS POSITIONING PRECISION C= +/- 7'' A= +/- 13''
ROTARY AXIS REPEATIBILITY C= +/-3,5'' A= +/- 6,5''
Siemens 840 D or HEIDENHAIN iTNC 530 NUMERICAL CONTROL UNITS
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5 AXIS MOBILE GANTRY MILLING MACHINE - CL Kompact
Application: milling and modelling of composites and aluminium
Cartesian structure with movable portal
Linear axis:
- Strokes:
X=2200 mm
Y=2000 - 3000 - 4000 mm
Z=1300 mm
- Maximum speeds: 70 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 3 m/sec²
- Positioning accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 540° (C), +/-120° (A)
- Maximum speed: 125 °/sec (C) and (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
- Hydraulic brakes
Electrospindle: power 30 kW, max. speed 22.000 rpm
Tool magazine disk type with 24 stations: HSK63-A tool-holders
Cast iron with T-slots table: dimensions 2200 x 2100-3100-4100 mm
CNC control SIEMENS 840D Power Line or SELCA 4045PDH or HEIDENHAIN iTNC530
Peripheral protections
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= NMV5000 DCG =
Three cutting-edge technologies for outstanding performance.
The NMV5000 DCG 5-axis control vertical machining center, equipped with Mori Seiki's original technologies: DDM(TM)(DirectDrive Motor), which achieves zero backlash and is produced in-house for maximum reliability, DCG® (Driven at the Center of Gravity), which controls vibration and improves acceleration, and ORC(TM) (Octagonal Ram Construction), which offers highspeed, high-precision feed.
It can complete all the machining in one clamping, except for the part being gripped, and achieves high-efficiency, high-quality machining of complex-shaped workpieces.
This state-of-the-art 5-axis control machine is equipped with all our cutting-edge technologies, to respond to the need for the increasing need complex workpieces.
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= NMV8000 DCG =
Three cutting-edge technologies for outstanding performance
The NMV8000 DCG 5-axis control vertical machining center is equipped with Mori Seiki’s original technologies: DDMTM (Direct Drive Motor), which achieves zero backlash and is produced in-house for maximum reliability; DCG® (Driven at the Center of Gravity), which controls vibration and improves acceleration; and ORCTM (Octagonal Ram Construction), which offers high-speed, high-precision feed.
The NMV8000 DCG, the second model in this series, has a workpiece swing diameter of 1,000 mm and loading capacity of 1,000 kg. It can complete all the machining in one clamping, except for the part being gripped and achieves high-efficiency, high-quality machining of complex-shaped workpieces.
As well as the No. 40 taper which was available for the NMV5000 DCG, we have prepared a No. 50 taper. The fact that customers can choose the ideal spindle for the target workpieces is one of the machine's main attractions.
This latest 5-axis control machine equipped with all our cutting-edge technologies will meet customers’ increasing needs for machining of complex workpieces.
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NMV 3000 DCG is a high-precision, 5-axis control vertical machining center that uses DDM on the rotary axes, and achieves the highest productivity in 5-axis machining.
A large-capacity AWC (Automatic Workpiece Changer) with small pallets is available as an option.
* Uses Octagonal Ram Construction (ORC) with superior vibration control to ensure high rigidity
* Achieves stable accuracy thanks to the heat-symmetrical structure
* Uses Top Box-in-Box Construction which eliminates overhang
* Outstanding accessibility, operability and ease of use for easier setups
* B and C axes with the fastest rotary axis drive system, which achieves zero backlash
* Driven at the Center of Gravity (DCG) minimizes vibration, and maximizes acceleration
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The V33i-5XB vertical machining center is designed for die/mold applications. It features a specially designed tilt-trunnion table with combined B- and C-axes to provide die/mold shops with a full 5-axis simultaneous milling answer for intricate 3-D shapes. The table provides the highest accuracies and repeatability available in the industry with less lost motion and higher stiffness and rigidity than comparative five-axis machines. The V33i-5XB provides one set-up access to complex, multiple-sided parts, reducing handling and costs. It also facilitates access to under-cut areas, oddly positioned features and complex geometries;all with optimum, shorter tool lengths. This creates the best tool life and surface finish characteristics in the marketplace. The machine can also be used in the more traditional "2+3" mode for blending and matching complicated multi-plane surfaces typical of die/mold production.
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5 AXIS MOBILE GANTRY VERTICAL MILLING MACHINE - CL EXTREMA
Application: milling and modelling of composites and aluminium
Cartesian structure with movable portal
Linear axis:
- Strokes:
X = from 2200 to 4000 mm
Y = from 2000 to 30000 mm
Z = 800 – 1300 - 2000 mm
- Maximum speeds: from 70 to 90 m/min (X-Y), 50-60 m/min (Z)
- Maximum acceleration: from 4 to 5 m/sec²
- Positioning accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: 540° (C), +/-120° (A)
- Maximum speed: 6000 °/sec (C) e (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
- Hydraulic brakes
Electro spindle: power 19-30 kW, max. speed 22.000 rpm
Tool magazine with 8-16-24 stations: HSK63 tool holders
Cast iron with T-slots table
CNC control SELCA 4045PDH or SIEMENS 840D Power Line or HEIDENHAIN iTNC530
Peripheral protections or full enclosure
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The XS is the line of medium/large size gantry machines. It is dedicated to 3 – 5 axis high speed machining as well as heavy duty machining on hard materials (steel, inconel, titanium, etc). The possibility to have automatic head changing system or as alternative, the automatic spindle cartridge change, allows the machines to be much flexible and suitable for complex machining both in moulds/dies industry and in aerospace industry.
Table surface mm from 3.000 x 2.000 up to 30.000 x 3.000
Max load admitted Kg 6.000 per square meter
Longitudinal travel (step 500 mm) mm from 3.000 to 30.000
Cross travel (Y axis) mm 2.500 - 3.000 - 3.500
Vertical travel (Z axis) mm 1.250 - 1.500 - 1.650
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CONSTRUCTION: Cartesian structure with mobile portal and high rigidity-bridge
STROKE // SPEED
X:stroke from 4.000 to 40.000 mm // 100 m/min
Y:stroke from 4.200 to 8.000 mm // 100 m/min
Z:stroke from 2.000 to 4.500 mm // 70 m/min
A:stroke + / - 120° mm // 40 rpm
C:stroke continuous mm // 40 rpm
POWER ELECTROSPINDLE from 12 to 16 kw
DESCRIPTION: 5 axis CNC machining centre ideal for machining tri-dimensional parts, such as models, moulds, parts for aeronautics, automotive and yachting industries of big size.
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KX The big sized machines
Market research amongst mould-makers, 3-D tool-making companies and organisations involved in the aerospace sectors has confirmed the degree of interest in a new medium sized 5-axis machine for 5-surface, 5-axis roughing and finishing of steel, aluminium or cast ferrous components.
Collaboration between the Engineering team at HURON and Engineers in our Supplier Partners has meant that not only have we been able to construct a machine with high performance levels, but that we achieved the extremely competitive pricing objectives that were set.
This milling centre will improve both productivity and quality of machining in complex components both in large automotive organisations (and automotive equipment manufacturers) as well as in large aerospace companies and all their sub-contracting partners.
KX 50 M
XYZ 2.000 / 1.700 / 800 mm
B +/-95°
C +/-190°
2.200 x 1.000 mm / 500 kg
18.000 rpm - 26 kW - 124 Nm
XYZ = 40 m/min
BC = 60 rpm
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Vertical milling machines, Vertical machining centers 
