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Backed by many years of experience in the manufacture of double column bridge type milling machines, Nicolás Correa, has become one of the worldwide leaders with over 400 installations to date. The PANTERA Model offers precision and speediness for machining large and heavy duty moulds, tools and dies.
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CNC HIGH SPEED 'GANTRY' TYPE MILLING MACHINES AND MACHINIG CENTERS
HIGH SPEED
Model MEMPHIS-U
- Centralized control panel.
- Digital numerical control.
- Push-button panel with electronic handwheel.
- Ball screws (vertical).
- Rack and double motor and pinion (longitudinal and cross).
- Hydraulic compensation in vertical traverse.
- Roller packs for the movement of carriages.
- Inserted hardened and ground steel guideways.
- Hydromechanical tool clamping.
- Direct outlet head.
- Spindle taper: DIN 69871 A 50(*)
- Spindle orientation.
- Hydraulic unit.
- Automatic lubrication.
- Electrical cabinet, with temperature conditioner.
- Coolant equipment JUMA+GAIN-50, 10 bar.
- Automatic tool changer as per DIN 69871 A 50(*) standard (MEMPHIS-U).
- Magazine of 30 tools (MEMPHIS-U).
- Splash guards (enclosure).
- Two chip conveyors.
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- High productivity
- Reduction of process by efficient 5 axes machining Maximization of efficiency through
multiple axes machining
- High performance & High speed spindle
- Built-in motor type
- Oil jet lubrication
- BT-40, Max. 20,000rpm, 22/18.5kW (30/25HP)
- High accuracy & High rigid structure
- X axis : High rigid due to slant type design
- Y axis : 3 point support and using 4 linear roller guides
- Z axis : Highest rigidity by using 6 blocks on 2 rails
- A,C axis ! Brake clamping torque : 477kgf.m (3450lbf.ft)
- HWACHEON's own machining control software
- HAI (Hwacheon Artificial Intelligence) Sid.
- HECC (Hwacheon Efficient Contour Control) Std.
- HTLD (Hwacheon Tool Load Detect) Opt.
- OPTIMA-HTLD : Opt.
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Bridgemilling center - KX40 FIVE
TRAVEL
X axis - Longitudinal travel 3200 mm
Y axis - Cros travel 1100 mm
Y axis - Vertical travel 600 mm
A axis +100/-90 °
C axis +/- 220 °
TABLE
Table area (length x with) 2260 x 1140 mm
Max. width of working piece 1300 mm
Distance spindle nose/table (min/max) - spindle in vertical position 55/655 mm
Distance spindle nose/table (min/max) - spindle in horizontal position 310/910 mm
Admissible load on table 2500 kg
SPINDLE
Tool taper HSK 63-F
Tool clamping force 900 kg
Spindle speed 100-20000 rpm
Characteristic speed 7000 rpm
Spindle motor power 7,5/11 kW
Max. spindle torque 10,5/15 Nm
FEEDRATES
Rapid feed - linear feedrates X-Y=25 Z=30 m/min
Programmable working feed 1 à 7 m/min
Maximal acceleration - linear feedrates X-Y-Z=1 m/s²
Max. thrust - linear feedrates X=21000 Y-Z=8200 N
max. rotating speed - rotating feedrates 16 rpm
Positioning : linear axes 10 μm
Positioning : rotating axes 25 sec
TOOL MAGAZINE
Number of housings 28
Over-all measurments by tool (weight/diameter/length) 2/80/250 kg/mm/mm
Tool changing time 7 sec
OVER-ALL MEASUREMENTS AND SUPPLIES
Length x width x height 6400 x 3150 x 3260 mm
Weight 10500 kg
Compress air : Pressure /Flow 6 bars - 6m3/h bar-m3/h
Total installed power 35 KW
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Dynamic accuracy in 5-axis vertical machining
The Makino D500, a brand-new 5-axis vertical machining centre to be unveiled at this year's round of autumn fairs, offers a great deal more than mere 5-axis technology. What makes this machine so interesting is that it combines dynamic speed with outstanding accuracy, is built for tough and fast machining of titanium parts, offers operator-friendly 5-axis technology, and delivers the kind of reliability Makino is re-nowned for. The D500 has been specifically designed to meet the mar-ket¡¦s application-oriented needs.
The D500 is aimed at the aerospace supply industry, premium job shops and die-and-mould manufacturers. The customers targeted in the aerospace supply industry are manufacturers of jet engine components such as blisks, impellers and blades („w 200-500 mm). The premium job shops targeted are manufacturers geometrically complex parts and prototypes for the medical, photonics and semiconductor industries. In the die and mould industry the applications will be primarily involve index machining (2- and 3-axis) with a special focus on deep cores/cavities and providing fast acceleration and precision in simultaneous 5-axis machining, even for heavy workpieces.
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Perfect surface at highest precision.
Combines the advantages of a precision milling machine with the dynamic of a HSC-(High Speed Cutting) milling machine.
With its compact and easy accessible design the PICOMAX 60 is suited in fact for every factory. This machine concept combines the qualities of a precision milling machine with the dynamics of a HSC-milling machine.
The solid and rigid machine base with its massive vertical supporting stand has been grated from the very beginning in such a way to match the 5-axes machining. Whether in precision mechanics, mould and die production or in machine construction: these machining centres accomplish most versatile applications due to our decade of experience and consistently refined machine concept.
The difference is just like as visible as perceptible and measurable.
Characteristics and highlights:
- Liquid-cooled spindle. Select from 14'000 / 20'000 / 26'000 / 36'000 or 42'000 rpm
- Pick up tool changer with magazine for 20 or 24 tool pockets, respectively tool changer with double gripper and magazine for up to 48 tool pockets
- Silent and vibration-free running of the machine (even for high speeds) is ideally suited for small work parts.
- Optimal stability and high precision provide for jig boring machine quality
- Universal, versatile and flexible Heidenhain CNC control
- All-digital drive technology
- 4-/5-axes machining with automatic dividing attachments
- Very compact with low space requirement
- Practice-orientated accessibility
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TURBOBLISK 1005:
5-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1000 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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K2X The machines of Extremes
Very high speed and high precision with 5 axes.
The 5 axes HSM Milling centre HURON K2X Five allows machining in 5 simultaneous axes on 5 faces, from roughing to finition, of all complex workpieces such as injection moulds, aeronautic workpieces or pieces for mechanic branch.
This vertical milling centre has all the qualities to be at the pole position of its category. It gives a great accessibility and offers a good and easy control of the work-station.
The impressive result which associate working speed and accuracy allows to reach very high finishing surfacing qualities.
K2X 8 Five
XYZ 650 / 700 / 450 mm
A 90° (-45° / +180°)
C 360°
Table Ø 500 mm / 250 kg
24.000 rpm - 24 kW - 40 Nm
XYZ = 50 m/min - AC = 50 rpm
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Bridge type design with 2 axes rotary table integrated into the X-axis
High dynamics and high stiffness of rotary axes with torque drives ==> Dynamic 5 axes machining available
Feed rate 0 - 30 000 mm/min
Milling spindle standard 42 000 rpm, 14 kW, HSK E40,
maximum tool diameter 16 mm
Table surface diameter 405 mm, large pallets from System 3R, Erowa and others can be used
Swivelling range -2° to 92°
Turning range unlimited
Machining range X axis with horizontal positioned table across the whole table; With vertical positioned table up to 300 mm (12 in.) above the table surface
Machining range Y axis Across the whole table and to the tool changer
Machining range Z axis 300 mm, maximum height above horizontal positioned table is 350 mm for a tool with a total length for tool and tool holder of 110 mm
Tool changer 26 stations, including laser for tool measuring
Choice between environmentally friendly spray cooling or standard coolant
Overpressure air system for temperature stabilisation of the machine
Optimal removal of chips with a conveyor
Particularly good view into and access of the machining area
Crane loading is possible
Workpiece weight max. 125 kg
Machine weight 7 t (15400 Ibs)
Space requirements (mm) 2350 x 4500 x 2700
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Fourth axis designed as rigid swivel axis. Particularly suitable for machining the sides of high workpieces with small internal radii
Fifth axis optionally available as mounted rotary table
Patented sealing of all machine elements, therefore also ideally suitable for machining of graphite and other dust-creating abrasive materials without retooling, additional extraction equipment and other forms of restrictions.
Temperature stabilisation of the complete machine frame for highly accurate production, water-cooling of bearings and spindle nuts as well as the milling spindle by means of an extra cooling sleeve.
Integrated chip conveyance - simple disposal
Accessibility of the work area is particularly easy from 2 sides and visibility is excellent
Environmentally-friendly spray cooling - no disposal necessary
Part loading with crane possible, front door opens roof
Automatic loading of pallets and / or tools is possible with a robot by means of a door at the front
Tool changer - dust protected and with integrated laser measuring equipment
Laser measuring equipment for length and diameter measuring as well as checking and profile determination of the milling tool in use.
Digital drives with Sercos interface
2 encoder systems, with high resolution in each axis for greatest accuracy and dynamic response.
Control technology, matched to the mechanical system of the machine, for movement completely free of contour variations
Machining precision depends on the application
Workpiece probing with Infrared 3D probe for fast setting up
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TURBOBLISK 1306:
6-axis Ultra-Dynamic HSC Machining Center for producing Blisks, Impellers and other complex parts.
- g-accelerated machining
- Max. Part dia. 1300 mm (51")
- Spindle speed 18000 rpm or 24000 rpm
- Spindle power 44 KW or 30 KW
- Spindle torque 57 Nm (42 ft lb) - 135 Nm (99 ft lb)
- Toolmagazine 30, 60 or 80 tools
- Spindle taper HSK A 63 or HSK A 80
- Palletchanger optional
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MAG Cincinnati Vertical Machining Centers deliver flexibility, speed, precision and proven productivity. These best-in-class machines are well-equipped with standard features and are offered with a range of options allowing you to tailor the machine to your specific application. With our choices of CFV’s, CFV 5’s, FTV’s, and FTV 5’s, we provide machining centers that are dependable and productive at a competitive price.
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MCD1516-5XA
A 5-Axis Control Horizontal Machining Center, the MCD1516-5XA features multiface indexing of large workpieces and simultaneous 5-axis control for high-speed, high accuracy machining. It comes standard with a 15,000 min- -1 high-speed, high-rigidity spindle to facilitate fast machining of large workpieces, up to 2 meters in diameter and weighing up to 2.3 tons. The MCD1516-5XA adopts 0.1 µm scale feedback and thermal stability measures, such as the Makino Thermal Stabilizer and Thermal Chamber (optional specifications), to deliver higher accuracy and longer hours of continuous, high-quality machining. A and B axes provide 0.0001º indexing for high-accuracy, multiface machining and simultaneous 5-axis control.
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HSC newly defined – 5-axis HSC Precision Machines in a class by themselves.
With the new HSC series, DMG paves the way for a new level of high speed machining with the top-class HSC Precision Machines, with 3 to 5 simultaneous axes. Linear torque technology in all 5 axes with speeds up to 42,000 rpm, stand for the highest dynamics, and allow the shortest machining times with absolute, simultaneous stability, the best possible surface quality Ra < 0.2 μm and the highest positioning accuracy < 5 μm. Whether in milling operations with high chipping-time volumes for challenging mould parts, ranging from high-speed operations of graphite and copper electrodes to the micro-precision machining of complex parts – The new HSC series offers optimal machining solutions for every application.
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On the basis of the technology implemented in its large-sized 5 axes machining centres, Huron has developed a new concept of a revolutionary HSC 5 axes milling centre, which is extremely fast, precise and powerful.
The combination of the linear and rotating axes in a structure wih gantry fixed and moving table makes ft possible to machine into 3, 4 and 5 simultaneous axes specifically for complex parts mirth a maximum of productivity in milling and turning. The part is fixed on the pallet, laid out on the bi-rotative table, can
pass from the horizontal position to the vertical position and all the Intermediate positions by combination of the 2 continuous rotating axes A andC.
MX4, High performance rates to lowi cost with increased profitability to production usage.
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Vertical milling machines, Vertical machining centers 
