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ZincTape comprises a layer of 99,99% pure zinc 80 microns thick with 25 microns of adhesive protected by a removable siliconised paper. It is available in rolls or in shapes based on the customer's needs. A feature of the new laminated zinc tape is its electrically conductive adhesive:this is achieved by incorporating a percentage of powdered zinc into the adhesive during manufacture. Since it's very easy to apply ZincTape, our product can be used in different fields, such as automotive and railway sectors, refineries, pipelines, tanks, poles and stakes and others.
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Burnishing plants are multi-tank machines covered by a hook and surmounted by one or more translation carts. The complete treatment generally consists of: degreasing, rinsing, pickling, rinsing, burnishing and in the end oiling or drying. The translation carts picks up the baskets containing the workpieces and convey them into the treatment tanks, generally according to the first-in first-out logic, which means that the first basket to enter is the first basket to come out. Once the production speed has been set, the plant conveys all the baskets inside the several treatment tanks step by step. Alternatives and options that may be applied to this series of machines are many and various. Here are some examples:
1 automatic load and unload
2 deoiler
3 flue gas scrubber
4 check rinsing liquids
5 integrated cleaning systems
6 analysis and supervision for the process certification.
For artisan and non-industrialized applications, single - tank machines of our “Agito” series may be supplied.
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Classic Dependability… Unrivaled Quality… Now Safer Than Ever!
The world’s most popular thermal spray gun just got better with our new built-in safety feature! Today, all companies know that good safety practices and a good safety record are good for their employee’s health and well being, and also good for their bottom line. With the new 16E Combustion Wire Gun, you get
peace of mind by knowing you have the safest wire combustion gun available and still have the rugged,reliable gun you’ve come to depend on.
• Reduces risk of injury and damage to components and facilities
• Release mechanism stops gas flow and wire feed
• Complies with the most stringent standards, including the latest
CE requirements
• Lightweight and comfortable to grip, even for extended periods of time
• Simple to light and easy to operate
• Steady, consistent wire feed of any type of wire with no electricity required
• Your choice of configuration for a wide variety of fuel gases and wire
diameters
• Uses the same parameters as the 14E spray gun
• Integrates into existing wire combustion systems with no additional changes
• Saves money on process gases with instant shut off on handle release
Free Training DVD Included!
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Process Description
The Combustion Wire Spray process employs a set of drive rolls powered by an air turbine or an electric motor to draw a metal alloy wire through the combustion spray gun. At the gun nozzle, fuel gas of acetylene, propane, hydrogen or MAPP is mixed with oxygen in precise volumetric proportions using a siphon plug and ignited to create a flame, which is then shaped at the gun's air cap by compressed air. The metal wire is fed concentrically into the flame, melted and atomized by the compressed air, and the molten droplets are propelled towards a prepared surface where they solidify and bond to the substrate to form a coating.
Combustion wire spray is a common choice for machine element repair and corrosion coatings. Either hard (higher melt temperature) or soft (lower melt temperature) wires can be used.
Features of the Combustion Wire Spray Process:
- Applies a range of metallic alloys and pure metals for restoration, corrosion coatings and other purposes
- Configurations from economical manual systems to fully automated production systems are available
- Can be portable for on-site coatings
- High spray rates with low gas consumption
- Coatings can be machined to final dimensions and finish
- Masking of areas that should not be coated is possible
- Coating of internal geometries is possible
- Very simple to operate and maintain
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BWG supplies strip processing lines for the steel, stainless steel and aluminum industries.
We cover a strip thickness range from approx. 0.05 mm through 16 mm, strip width up to approx. 2,300 mm and process speeds up to and over 600 m/min. Our strip processing lines are renowned in the industry for their innovative solutions with outstanding process results, their high uptime availability in conjunction with a high level of automation, robustness and maintenance-friendliness.
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BWG supplies a complete program of roll coaters for strip no-rinse pre-treatment and after-treatment as well as for all applications in coil coating. Our coaters are designed with two or three rollers for coating in vertical or horizontal strip run.
Special design features are:
- Heavy, vibration-free structure
- Adjustment of the coater rollers via high-precision step motors
- Control of compressive forces between the coater rollers via force measuring devices
- Fast roller change
- Fast lacquer change
BWG roll coaters can be supplied individually as retrofits for coating sections in existing lines or as a component of a complete BWG coil coating line with all auxiliary equipment.
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Tantec's corona Treater is for surface treatment of plastics and metal. The simplest definition of corona treating is that it is a way to increase the surface tension of a material. Increased surface tension means that other materials—such as a laminating film or printing ink—will adhere better to the treated material.
Corona treatment, in effect, chemically roughens the surface (raising the surface tension), allowing it to grab onto the ink, coating, or adhesive being applied. In reality, the resulting chemical bond that occurs is better than a simple mechanical bond with the surface.
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Corona treater model BHSN ( BOPP-PET industry).
The field of BOPP-PET film has always been for years a key-field for ME.RO. Only an history and a very long experience can allow you to manufacture treaters able to guarantee a complete reliability as these big producing plants require. It is not by chance that nowadays ME.RO can be considered the most important mufacturer for this application. This is demonstrated by the fact that the most important producers of BOPP film around the world have joined our technology to reach important treatment results with no stops of production for years.
MAIN CHARACTERISTICS:
- Web width up to 10.500 mm.
- Specific power (energy density) kept strictly constant during running.
- Special electrode design to give the best transfer of power on the film and to maintain it clean during running.
- Special electrodes in AISI 316 stainless steel able to heat expand without modification of the pre setted air gap (easy heat expand system).
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AcXys Technologies offers a fully integrated device, which can be combined with plasma equipment in order to realize coatings.
This device features a nozzle and a heating unit. Coating deposition is feasible on many materials. Small spots or wider areas can be processed as well.
Use appropriate nozzle for patterning applications.
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In order to improve the adhesion of the lacquer on the construction unit, the construction unit must be degreased and treated with a Phoshatierung. Thus also a higher corrosion resistance is reached.
For the different treatment steps there are solutions, with which the parts over spraying technology are treated or with large parts over dipping technology.
The main treatment steps needed for it can look as follows:
Degrease
Pickle
Activate
Phosphatize
Drying systems
Between each step single-step or two-stage rinsing takes place for neutralization.
All medium-affecting parts are manufactured made of stainless and acid-proof high-grade steel. The water consumption is minimized by an optimal filtration and cascade control. The heating of the baths can be brought in electrically, by means of gas or as technical warmth.
Complete and unloading in more automatic or part automatic variant can be taken over by us.
The plants are individually planned, designed and installed at the customer. Security gives you decades long experience in this area of getting a solution adapted to their needs.
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In the wire mesh belt blasting machine RDGE the surface of large volume and other sensitive components to middle dimensions are deburred and surface finished complete in one operation at the same time. The system can be easy integrated into a fully automated production process with robot support and is this way adapting ideally to modern cell production concepts. In order to adequately address various component qualities, Rösler Oberflächentechnik manufactures the RDGE in various widths - 800, 1000, 1250, and 1500 mm. The component geometry, type of component, and the required capacity determine the number and performance of the high-density blast wheels that are located horizontal and vertical inclined round the shotblasting chamber. The high-wear resistant flat wire fabric belt ensures a perfect component transport with minimal cover effect. The RDGE system is fundamentally suitable for the all around processing of components that cannot be processed whilst hanging as well as for components that are too delicate for batch-by-batch processing.
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JEBG Series / High Power Electron Beam Sources are designed to uniformly deposit metal oxides onto wide plastic films or steel plates in a continuous feed such as in magnetic tape manufacture for high-density recording or in wrapping-film manufacture with an oxide barrier function. Electron beam sources are also used for depositing of MgO film on plasma display panels and for development of surface-treated steel plates. Electron beam sources are also used for the melting of high-melting-point materials and high-purity metals.
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State of the art technology, working pressure achieved within 4 minutes, consistent uniform coatings – even on curved substrates, optimized deposition processes for different substrates, high deposition rates.
Based on many years of thin-film experience this sputtering system the SP-100 reflects the state of the art in precision pulse plasma sputtering technology. The single-target, reactive sputtering principle provides outstanding flexibility for process innovation and simplified operation.
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Dexter's rotating magnetron guns (Z-Guns™) have been specifically engineered for the demanding requirements of data storage media producers. Integration with a new system or retrofitting an existing system is facilitated by our innovative, patented design and control interface.
>Programmable speed: 0 to 500 RPM
>Superior mechanical robustness to withstand the high mechanical loading created by the high strength manget array/target interaction
>High radial anisotropy at ID, MD and OD during sputter
>Programmable magnet phasing
>Power: 120 VAC 60 Hz, 50Hz
>Optimized for dual cathode sputtering
>Designed to retrofit Intevac® 250B and Canon ANELVA 3010 systems
>Typical Deposition Rate: 61 A/kWsec at 3 kW
>Sputter power 3 kW
>Station includes two rotary mechanisms, vacuum chamber, target clamps, spacers and stand-offs
>Magnet array capable of 2.625 in (67 mm) of linear travel
>Easy target removal without special tooling
>Programmable recipe variables include: rotational speed, phase angle and linear position
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Optomec offers robust equipment solutions together with a full range of professional services that ensure the installation and ongoing success of your specific Aerosol Jet system implementation.
Optomec's Aerosol Jet systems are offered in a number of standard configurations with optional features that can meet the most demanding user requirements. Engineering services are available to tailor hardware and software capabilities to address unique customer requirements. Optomec also provides onsite training, hotline support, preventative maintenance, and annual service programs.
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We offer turnkey preservation lines for putting a welding primer or a total surface coating on welding
constructions. Irrespective of the condition of your raw materials, they can be pre-treated, de-rusted and
coated with a high gloss paint, all in one single process.
A complete blasting and painting line consisting of individually adapted conveyor systems, a pre-heater, shotblasting machine, paint booth, and a post treatment dryer. Conveyor systems can be chosen according to individual requirements, together with roller conveyors, traveling grates, and cross transfer lines, etc. A gas-fired pre-heater unit allows the treatment of wet or even ice-covered material from outside storage. The paint layer produced in the paint booth will be dried in line by the post dryer unit, allowing the handling of the components immediately upon exit for further treatment steps. To reduce energy costs, the final drying process uses waste heat energy from the pre-heater.
Our Services:
Plant engineering
Customer oriented project management
Engineering / Manufacturing / Assembly
Modernisation of existing installations
Fast supply of spare and wear parts, service
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The MC-380-H is a stand alone AR Box coater or - combined with an ultrasonic cleaning system - a complete coating solution. It offers consistent sophisticated AR coatings in short process times with an easy process setup.
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Electrically Heated Phosphatizing Tank - Type PSQ
Originally designed to heat and maintain phosphate solutions to 200°F, these electrically heated tanks have found to be the answer for heating applications where the solution is compatible with Type 316 SS and where the use of immersed heaters is not desireable. Unique "doubletank" construction utilizes a special heat transfer liquid in the outer tank assuring fast, even heat, and trouble free service. A Control Panel Assembly with main disconnect, mercury contactor, safety contactor, electronic indicating temperature controls, and control transformer with 120V control circuit is provided for wall mounting.
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Phosphatasing plants are multi-tank machines covered by hooks and surmounted by one or more translation carts. The complete treatment generally consists of: degreasing, rinsing, pickling, rinsing, activating, phosphatising and in the end oiling or drying. The translation carts picks up the baskets containing the workpieces and convey them into the treatment tanks, generally according to the first-in first-out logic, which means that the first basket to enter is the first basket to come out. Once the production speed has been set, the plant conveys all the baskets inside the several treatment tanks step by step. Alternatives and options that may be applied to this series of machines are many and various. Here are some examples:
1 automatic load and unload
2 deoiler
3 flue gas scrubber
4 check rinsing liquids
5 integrated cleaning systems
6 analysis and supervision for the process certification.
For artisan and non-industrialized applications, single - tank machines of our “Agito” series may be supplied.
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Angstrom Sciences magnetrons are recognized as the new standard of the sputtering industry. Because, in addition to the advanced features provided by the Angstrom AdvantageTM, they offer a host of other performance efficiencies as well.
Versatile Design
Their ultra compact design makes them ideal for virtually any new or retrofit application including the most complex multiple-cathode cluster or the smallest vacuum chamber. Low-impedance heads provide RF, DC, mid frequency DC, and pulse DC power capability. All utilities are maintained at atmosphere and are accessed through standard o-ring compression fittings for ease of installation in any vacuum system.
Lower Pressure, Higher Power
All our magnetrons operate at extremely low pressure, in the 10-4 Torr range and can deliver practical power densities in excess of 300 watts per square inch.
High Rates and Performance
That means they can coat a greater area for their cathode size than other magnetrons. So you can maximize both your coating zone and your target utilization without the kind of trade-off in rate that other magnetrons force you to make.
Greater Performance
Yet these same advanced planar magnetrons can give you target utilization as high as 50%. Our magnetrons also deliver much greater uniformity of deposition – routinely in the 3 to 5% range. One of our research customers has even documented uniformity of 0.1% with Angstrom Sciences magnetrons.
Full Range of Sizes
Angstrom Sciences circular magnetrons are available in 1-16 inch target sizes. The linear magnetrons are available in target widths of 1.5 to 12 inches and in target lengths from 1 to 20 feet.
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ULS is a small and light atmospheric plasma processor designed for surface treatment of any material (polymers, metals, glass, fabrics,…) of any shape.
The plasma head generates air plasma whose shape can be adjusted from a spot to a small curtain. Radicals and metastable species in the jet stream react chemically with the processed material.
The plasma is created by an electrical field developed between coaxial electrodes. A high frequency, high voltage is controlled by the generator.
The system is completely safe for the operator.
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Plasma surface treatment technology offers innovative solutions to adhesion and wetting problems in many industries. Component preparation is an important step prior to bonding, painting, varnishing and coating processes. Plasma treatment provides an economical solution for the cleaning and activation of component surfaces before further processing. Plasma surface treatment improves wettability and adhesion of ink, glues and coatings on many different surfaces.
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Electrodes and nozzles for plasma spray guns
Plasma spray nozzles Tougher demands on thermal barrier and wear coatings have made plasma spraying one of the most widely used processes within the coating industry. Electrodes and nozzles play an important role in the plasma gun assembly, as the electric arc is generated between them.
PLANSEE is a leading producer of tungsten/copper parts. Based on our experience, we offer the complete product range of electrodes and nozzles for all known plasma spray guns. Due to back-casting with copper, a special material joining process at PLANSEE, electrodes and nozzles perform better during operation than e.g. brazed components. Our production program includes electrodes and nozzles for certain gun types available with or without the corresponding O-rings.
PLANSEE strongly supports the development of thorium-free tungsten qualities and offers lanthanated tungsten inserts for electrodes and nozzles.
* High resistance against burn-off combined with high electrical conductivity
* Good thermal conductivity
* High temperature resistance
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The use of plasma for enhancing the quality and function of thin film production by physical vapor deposition (PVD) and chemical vapor deposition (CVD) is becoming indispensible. The Built-in Plasma Source is compact, and can be easily employed in the plasma assisted vapor deposition process.
Features:
- Thermal cathode arc discharge
- Two types of output beams
- reflected beam
- irradiation beam
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Process Description
Plasma Spray is perhaps the most flexible of all of the thermal spray processes as it can develop sufficient energy to melt any material. Since it uses powder as the coating feedstock, the number of coating materials that can be used in the plasma spray process is almost unlimited. A high frequency arc is ignited between an anode (nozzle) and a cathode (electrode). Process gases (generally mixtures of argon, nitrogen, hydrogen and helium) flowing between them is ionized to become a plume of hot plasma gas with that exceed the surface of the sun of 6,600 °C to 16,600 °C (12,000 °F to 30,000 °F). When the coating material is injected into the gas plume, it is melted and propelled towards the target substrate.
Features of the Atmospheric Plasma Spray Process:
- Large choice of coating materials, including metals, alloys, ceramics, cermets, carbides and others.
- Coating systems are possible, using layers of different materials.
- Produces surfaces for a wide variety of applications, including resistance to many different types or wear and corrosion mechanisms, desirable thermal or electrical characteristics, and surface restoration and dimensional control.
- Excellent control of coating thickness and surface characteristics, such as porosity and hardness .
- No heat affected zone or component distortion.
- High deposition rate.
- High bond of the coating to the substrate.
- Coating of complex geometries.
- Easy masking of areas that should not be coated.
- Process can be fully automated.
- Coating of internal geometries possible
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Ultra-Light equipments are atmospheric plasma generators, designed for surface treatment. This equipment can be used for all kinds of materials (plastics, glass, metal, fabrics, wood, ...) with any shape (film, profiles, powder, 3D, ...).
It can be easily integrated to an existing or a future installation in your industry or laboratory.
ULs are provided with the following source lengths :
- 60 mm
- 120 mm
- 380 mm
- 500 mm
The source produces radical and metastable species that represent a great chemical energy source for surface treatment dry processes.
Uls are also equipped with a generator that provides the essential electrical power to create plasma in the source.It is a key element for an effective surface treatment. It includes :
- an electronical regulator for power control
- internal protections for a safe usage
- a touch-screen interface
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We offer equipments which are able to treat products like films. Equipments include a metalic frame, two rolls , a generator and a plasma source
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F4MB-XL!
The F4MB-XL is the latest generation of Sulzer Metco‘s F4MB, which has been redesigned for improved robustness, yet retains all aspects of the F4MB that have made this machine-mounted, atmospheric plasma spray gun a customer favorite for decades.
What’s new about the Sulzer Metco F4MB-XL?
• New more rugged design lasts longer without major maintenance
• New left and right water/power cable connectors prevent accidental polarity
reversal
• New cable cover stands up to harsh spray conditions without cracking or
melting
What’s the same?
• Use your existing F4MB spray parameters without adjustment
• Tool center points and mounting hardware are identical to the F4MB
• Uses the same F4MB consumable gun components, injector holders and air jets?
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Surface treatment machines, Surface treatment equipment
