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Applications:
These can be fabricated for use in warming tables, cabinets heaters, cooling tables, heating plates for form carriers or even radiating heaters for household use.
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Flexible heating mat
Heating aluminium foils are used to warm and/or keep warmed small areas or industrial process parts ; cuttings out can be done to help perfect fitting to the part to heat ; optional adhesive backing can be added for easy and rapid fitting.
Applications :
. Industry : To warm surfaces and volumes (freeze industry, electronics, automotive, antennas, tables...).
. Household appliances : Heating elements for domestic equipments (refrigerators, freezers, plate-warmer, heating baskets...).
. Horticulture : plant-cutting, propagation, forcing.
Flexibility of 3A heating cables, cutting up and forming of aluminium allow elaboration of various forms of heating mats.
heat-glued wires on aluminium sheet :
Insulation : PVC
. Maximum maintenance temperature (power ON) : 65 °C
. Maximum exposure temperature (power OFF) : 105 °C
. Maximum load : 500 W /m2
. Supply voltage : up to 500 V
Options :
. Self-adhesive foil.
. Cold leads integrated without unnoticeable junctions.
heat-welded wires between 2 aluminium sheets :
Insulation : PVC
. Maximum maintenance temperature (power ON) : 65 °C
. Maximum exposure temperature (power OFF) : 105 °C
Insulation : TPE
. Maximum maintenance temperature (power ON) : 110 °C
. Maximum exposure temperature (power OFF) : 150 °C
. Supply voltage : up to 500 V
. Maximum load : 2000 W /m2
Options :
. Self-adhesive foil.
. Heat protector.
. Earthing.
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U.L. Recognized - E56973 C.S.A. Certified - 016386-0-000
Applications:
Cylinders, Dies, Drums, Holding Tanks, Injections and Blow Molding Machines, and Plastic Extruders.
Features:
-The Hotwatt Standard Band Heaters are manufactured in one or two piece constructions with maximum inside diameters of 11 1/2" and 22 1/2" respectively. Three or more sections are employed when heaters of larger diameters are needed (as for blown film extrusion dies).
-Holes and cutouts are available. Maximum wattage may be reduced with the addition of holes and cutouts. Drawing required for specific location.
-Made in U.S.A
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Led by the high performance MI (mineral insulated) Band heater, the patented, flexible THINBAND® heater and the standard mica band heater for specialized constructions, Watlow's band and nozzle heaters are ideal for every type of plastics processing equipment.
Applications
Extruders
Blown film dies
Injection molding machines
Other cylinder heating applications
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Band heaters grip tightly to cylindrical surfaces to supply uniform heat transfer. Chromalox band heaters come in one or two-piece construction for easy installation and removal. Stainless steel braids and conduit protect terminations and resist contamination.
Application Guidelines
500 – 5,000 Watts
120 – 600 Volt
Chrome Steel and INCOLOY® Sheaths
Maximum Temperature: 1500°F
Watt Density: Up to 50 W/In2
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Band heaters
Electric heat - generating sleeves of any kind, provided with insulations made of mica or ceramics, available in any size and power.Possible applications: with presses ...
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Premium Quality
Rugged Construction
Sheath Temperature to 1200°F
Barrel Temperature to 800°F
Terminal Posts for Power Connection
HB Series band heaters are used to heat the barrels and nozzles of plastic injection molders and extruders. They are also used on autoclaves and for heat treating large diameter piping. Heater elements are high temperature, tight fitting, and provide uniform heat distribution. These elements are made from a pair of formed OMEGALUX® PT series 240V mineral insulated strip heaters with chrome steel sheath. Complete firm coverage at all times is assured by slip proof, stainless steel clamping bands equipped with heavy threaded socket bolt; this allows the pair of elements to be drawn tight to heated surface. The hotter it gets the tighter it fits. Because clamps cannot loosen or slip off heater, heat transfer is continuously efficient, adding to heater life. Adjacent HB Series heaters of equal wattage may be wired in series on 480V or connected in multiples of three of 240 or 480V, 3 phase.
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The versatile Watlow cable heater can be formed into a variety of shapes as dictated by its many applications. These small diameter, high performance units are fully annealed and readily bent to your desired configuration.
Applications
Plastic injection molding nozzles
Semiconductor manufacturing and wafer processing
Hot metal forming dies and punches
Sealing and cutting bars
Restaurant and food processing equipment
Cast-in heaters
Laminating and printing presses
Air heating
Heating in a vacuum environment
Textile manufacturing
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Cartridge heaters are cheap, robust and easy to install. Highly compacted they reach a surface watt density of up to 50 W/cm² and withstand highest stress. Apart from our broad standard range we also develop and manufacture cartridge heaters according to your special demands.
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Calor cartridges
Modular conception
Ceramic cartridge heater
Several fixings and terminal casings
Tubes available in steel, stainless steel or titanium
Power from 0,5 kW to 9,5 kW
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hotrod® cartridge heaters (type HHP and LHT) are core products of hotset´s tradition. Excellent knowledge, high-quality materials as well as the outstanding manufacturing guarantee long life and excellent product features.
By intensive cooperation – also with special applications – hotset gives again and again innovative impulses to its cartridge heaters with new technical features (e .g. humidity-resistant connection area).
By optimal production conditions of Hotset Malta Ltd. an unique price-performance ratio can be achieved for larger quantities. Hotset cartridge heaters offer high functionality and high production safety – driving quality!
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U.L. Recognized - E56973 C.S.A. Certified - LR-16386
Applications:Compressor Crankcase Heating, Copiers, Dies, Food Processing, Glue Pots, Heat Sealing, Hot Melt Adhesive, Labeling, Medical Equipment, Packaging, Photographic Processing, Plastic Molding, Platens, Wax Pots.
-Hotwatt Precision Cartridge Heaters provide localized heat to restricted work areas requiring close thermal control. Dies, Platens, and a variety of other types of processing equipment are efficiently heated. Closely controlled work temperatures up to 1250°F are obtained by a combination of heater location and proper wattage output.
-Basic designs are readily adaptable to a wide variety of special requirements, sizes, or ratings.
-Maximum surface temperatures up to 1250°F.
-Designations are etched on the sheath to preserve accurate shape.
-Heating elements arranged just beneath outside surface for maximum heat transfer, minimum core temperature and faster heating.
-Made in U.S.A.
-Where specified, units can be supplied liquid tight.
-Long, trouble free service.
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Vulstar® cartridges are used to heat metal like moulds, dies, plates and bolts or liquid.
Supply voltage up to 450 V 1P or 3P.
Load up to 40 W/cm2.
Length from 25 mm to 2500 mm depending on diameter.
Diameter from 6,35 mm (1/4") up to 31,8 mm (2" 1/4).
Different types of connection to fit with the ambient temperature.
This cartridges can be provided with a thermocouple .
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The Watlow FIREROD® heater enters its 50th year of industry leading expertise as the premier choice in swaged cartridge heating. With premium materials and tight manufacturing controls, the FIREROD heater continues to provide superior heat transfer, uniform temperatures and resistance to oxidation and corrosion even at high temperatures.
FIREROD offers many delivery programs to meet your needs: same day shipment, Ship-to-Stock or Just-in-Time. And our experience in customized engineering is reflected in over 250,000 FIREROD cartridge heater designs. Stock or made-to-order, the Watlow FIREROD delivers heat in a hurry.
Applications
Molds
Dies
Platens
Hot plates
Sealings
Fluid heating
Life sciences
Aerospace
Semiconductor
Foodservice equipment
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The Revolutionary Watt-Flex®
Split-Sheath Cartridge Heater
* Maximizes Heat Transfer
* Reduces Maintenance Costs
* Reduces the Cost of Process Heating
Watt-Flex Cartridge Heaters run more efficiently, use less power and last up to 5 times longer than conventional cartridge heaters.
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Standard Construction Cartridge Heaters
High temp stranded flexible lead wires swedged into stainless steel sheath, welded end disk.
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Slectionnez une ligne du tableau ci-dessous :
L (mm) A (mm) P (230 V) (W)
1 300 45 255
2 350 45 305
3 400 45 355
4 450 45 405
5 500 45 455
6 550 45 505
7 600 45 555
8 700 45 655
9 800 45 755
10 900 45 855
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Type : Material : Hardness : Surface Treatment RoHS CAD Data
MCHZ 304 Stainless Steel - - Compliant
MCHZA 304 Stainless Steel - - Compliant
MCHZB 304 Stainless Steel - - Compliant
MCHZC 304 Stainless Steel - - Compliant
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When Watlow creates a custom-engineered cast-in product, the result is more than just a heater. It's a "heated part" that becomes a functional component of your equipment, designed in the exact shape and size you need. The IFC heated part consists of a Watlow heater element built into custom metal shapes designed specifically for your application.
Applications
Semiconductor manufacturing
Foodservice equipment
Plastics processing
Medical equipment
Hot glue melt
Circulation heating
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OZARK extrudes insulators from MgO, Al2O3, and HfO2 for use in production of mineral insulated thermocouple cable, cartridge heaters, and other high temperature and electrical applications. Extrusion is a ceramic manufacturing technique which produces any shape with a constant cross section and theoretically
unlimited length. A mix containing the desired ceramic powder and various organic additives is forced through a die opening configured to give the required geometry which may include holes of precise shape and size. The extrudate is subsequently dried, fired, cut, inspected and packaged for shipment. Precise control of process variables is required to obtain high quality extrusions meeting purity, microstructural, and dimensional specifications.
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Ceramic fiber heaters intergrate a high temperature iron-chrome-aluminum (ICA) heating element wire with ceramic fiber insulation. Numerous stock, standard and/or custom shapes can be provided, achieving the "heated insulation" concept for your high temperature, non-contact applications. The ceramic fiber insulation isolates the high temperatures inside the heated chamber from the outside. The heaters are low mass, fast heating, with high insulation values and self-supported heating elements that offer some of the highest temperature heating capabilities within the Watlow family of heater designs.
Applications
High temperature furnaces
Metal melting, holding and transfer
Semiconductor processing
Glass, ceramic and wire processing
Analytical instrumentation
Fluidized beds
Laboratory and R&D
Other high temperature process applications
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U.L. Recognized - E56973 C.S.A. Certified - 016386-0-000
Applications:
Copiers, Dehumidifiers, Glue Guns, Heat Sealing Tools, Instrumentation, Resisters, Soldering and Desoldering Equipment, Valve Heaters.
Features:
-The Hotwatt Ceramic Heater is a ceramic body encasing a resistance element and packed within magnesium oxide.
-The heaters are terminated with flexible insulated lead wires.
-Temperatures to 1300°F (705°C)
Construction:
-Ceramic body
-Premium grade resistance wire element
-Magnesium oxide packing
-Ceramic end seal
-Flexible insulated lead wires
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ULTRAMIC™ 600 Advanced Ceramic Heater
When you need a lot of power in a small package, the ULTRAMIC™ 600 puts the performance of advanced ceramics to work for you. Constructed of aluminum nitride (AlN), the ULTRAMIC 600 can operate up to 600°C (1112°F) and deliver ultra-fast ramping of up to 150°C (270°F) per second for rapid thermal cycling applications.
The robust mechanical structure of the high density AlN enable these heaters to exhibit exceptional mechanical stability throughout the temperature range. This makes the product especially suitable in applications where consistent part-to-part thermal contact during heating cycles is critical. Additionally, these heaters are applicable when requiring a clean, non-contaminating heat source as they are particle free, impervious to moisture and resistant to acidic attack.
Applications:
Semiconductor wire and die bonding
Analytical instrumentation
Medical devices
Packaging
Aerospace
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Ceramic cartridge heater:
- Suitable for air temperatures up to approx. 600° C
- With motor tap
- Heat resistant connecting leads
- 220-240 volts up to approx. 2000 watts possible
- With integrated shunt for electronic type
- For temperatures 100-600° C
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Watlow's circulation heaters are compact heating solutions for fluids such as purified and inert gases, supercritical fluids and liquids like de-ionized water for use in semiconductor and electronics industries as well as for general liquid and gas heating applications. Watlow's industrial process heater lines of immersion, circulation and duct heaters are used to heat a myrid of high and low viscosity fluids ranging form de-ionized and process water, oils, solvents, rinse agents, caustic solutions, etc. to process gases like air, nitrogen, purified and inert gases as well.
Applications
Oil and gas field equipment
Refineries and petrochemical plants
Chemical and industrial gas plants
HVAC duct heating
Open tanks and heat treat baths
Textile drying
Heat transfer and lube oil systems
Semiconductor processing equipment
Precision cleaning equipment
Power generation systems
Emissions control systems
Supercritical fluid heating
In-line water boilers
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Circulation Flange Heater
Gaumer manufactures over 5000 different configurations with capacities of .1kW - 1200kW.
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hotset presents a wide product spectrum of hotspring® coil heaters:
- Starting with WRP / Micro up to WRP / Maxi with different lenghts and diameters.
- Brass-coil heaters or coil heaters with clamping mechanism as heating elements for different applications.
- Heating systems such as the hotcast® sealed heater (GMH) or the hotcone® heated nozzle (BMD).
- Special products such as hotslot® and hotslight®.
- As well as a wide spectrum of applications.
hotset was already in 1980 one idea ahead as they presented the first round coil heater (type WRP Ø 3.3). Since then further innovations have been made: WRP / Mini, flat and square coil heater (WRP / F resp. WRP / Q), WRP / Maxi as well as WRP / Micro.
This innovation as well as the humidity-resistant coil heaters according to I.P. 65 (WRP Ø 3.3 - WRP / F 2.2 x 4.2 – WRP / Q 3.0 x 3.0) emphasize the consequente alignment to new challenges.
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Coil heaters
High quality minitubular heaters that assure the best with respect to safety and performance.
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BS heating cord
Designed to be used in condensate draining pipes, in negative cold rooms.
Available in 40W/m power, BS heating cords have a sole cold lead at one end.
Advantages :
Very flexible, can heat continuously.
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Heating resistors
