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Melting and casting furnaces tailor-made melting furnaces, tilting or stationary, rectangular or round, with inductive heating or gas firing systems, with adapted charging and casting machines and recuperators or regenerators for high efficiency.
Specific benefits:
tailor-made design
low specific energy consumption
low burn-off losses
low flue gas emissions
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· Melting and holding furnaces are utilized for nonferrous melting including sows, solids and scrap, or cleaning the molten metal before casting into usable forms. SECO/WARWICK manufactures central melt furnaces, stationary and tilting reverbs and holding furnaces.
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Key features
Individual furnace designs and layouts for customer specific requirements.
Casing constructions designed for the demanding cast house environment.
Fives Solios full-width door allowing complete access for loading and cleaning operations.
Hydraulic door lifting system for safety, reliability and compact layouts.
Door construction designed to maintain an insulating seal by resisting thermal distortion and using hydraulic clamping.
Long lasting monolithic refractory linings designed for the varying conditions inside the furnace chamber, brick linings are also available.
Static or titling furnace configurations available, tilting systems employ single or double cylinder arrangement depending on the customer’s layout criteria.
Gas or Oil fired heating used in high efficiency regenerative or cold air combustion system options.
Complete integrated exhaust systems using the reliable and responsive Fives Solios barometric pressure control damper.
Door fume extraction systems.
Various inspection port options.
Automated metal bath thermocouple designs preventing operator intervention.
Process control systems for level 1 and 2 status with integration to the clients level 3 systems, all designed by our experienced electrical systems team. Process control designed for PC/PLC based systems with HMI/MMI facilities and SCADA options. Manual overrides can be included where required.
Process control integration with receiving cast house holding furnaces.
Pre-assembled delivery options for reduced installation periods.
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Our offer includes gas, tilting bath furnaces, BTG type, and shaft and bath furnaces, GRD type, assigned for melting and holding of liquid aluminium and its alloys at maximal temperature up to 1100°C. We also offer electric bath furnaces, PWE and EZS type, assigned for holding of liquid aluminium alloys at maximal temperature up to 900oC , measured in the furnace chamber. They are adapted to run with permanent mould casting machines and injection moulding machines and provide high production capacity and quality.
Purpose
* aluminium melting
* holding of liquid aluminium
Heating system
* electric (resistance)
* gas
Charge weight:
* from 300 to 8000 kg of aluminium alloys
MMaximal temperature in the heating chamber
* up to 1100°C for BTG and GRD gas furnaces
* up to 900°C for EZS i PWE electric furnaces
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· Use : fixed crucible furnace for melting or holding the melted state of nonferrous metals.
· Construction : access to crucible from top, manual cover closing.
· Insulation : multilayer insulation with refractory bricks.
· Electricity : 3 x 400V, 50Hz.
· Heating : electrical coil resistors around crucible. Resistors mounted on ceramic tubes.
· Regulation : 1 thermocouple and a PID termperature controller.
· Documentation : certification CE and operating instructions in English.
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Static furnace Mod. S3 - 220V/Monofase/Trifase Static Furnace Mod. S3 - 380V/Trifase Capacita' crucible: Max 3 Kg. of gold fine Complete of crucible in grafite and clamp Probe of control temperature
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We belong to the greatest producers of furnaces for melting of non-ferrous metals in Poland. According to the customer’s needs, we offer stationary and tilting crucible furnaces.
Purpose
* Melting of non-ferrous metals
* Holding up of non-ferrous metals and their alloys.
Type of charge
* aluminium, copper, silver, zinc, tin and others
Heating system
* electric
* gas
* furnace oil
Charge weight:
* up to 1200 kg. for copper alloys
* up to 1000 kg for aluminium alloys
Max. temperature in the crucible
* up to 1450 °C for copper alloys
* up to 1250 °C for aluminium alloys
Additional option:
* recuperation system enabling partial heat recovery from waste gases escaping to the chimney
* temperature measurement system in the crucible ,
* power regulating system with continuous output,
* weekly programmable,
* work time-meter,
* energy consumption counter
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Electron Beam melting provides the user with a proven refining technology for a wide range of specialty metals. The equipment can range in size and capacity from lab scale to production scale units.
E-Beam hearth furnaces are used to produce rotating parts for the aviation and land-based turbine industries, standard parts for other uses as well as refining and consolidation of refractory and reactive metals.
Thermal Processing Equipment offered by SECO/WARWICK is a products range made in Europe, based on RETECH's SYSTEMS LLC knowledge, experience and technology.
Cooperation between SECO/WARWICK and RETECH benefits European customers by metric standards, European parts, CE for European Directives, local sale and after sale service support.
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Key features
Individual furnace designs and layouts for customer specific requirements.
Casing constructions designed for the demanding cast house environment.
Fives Solios full-width door employing hydraulic direct lifting system for safety, reliability and compact layouts.
Door construction designed to maintain an insulating seal by resisting thermal distortion and using hydraulic clamping.
Long lasting monolithic refractory linings designed for the varying conditions inside the furnace chamber, brick linings are also available.
Furnaces tilting systems employing a single or double cylinder arrangement depending on the customer’s layout criteria.
Multi-fuel heating methods (Gas, Oil or electrical heating options). Completely automated PLC heating control loops employing –ratio control or thyristor based systems.
Complete integrated exhaust systems using the reliable and responsive Solios Barometric pressure control damper.
Door fume extraction systems.
Various inspection port options.
Practical metal transfer options including: hot metal inlet wells, siphon ports and the Solios transfer door integrated into the main furnace door.
Automated metal bath thermocouple designs preventing operator intervention.
Process control systems for level 1 and 2 status with integration to the clients level 3 systems, all designed by our experienced electrical systems team. Process control designed for PC/PLC based systems with HMI/MMI facilities and SCADA options. Manual overrides can be included where required.
Casting machine process control integration.
Pre-assembled delivery options for reduced installation periods.
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Frequency: 5 kHz Power: 50 kW
Length: 1.260 mm Height: 1.300 mm
Width: 1.160 mm
Tiltable medium frequency melting system for up to 50 kg ferrous and non-ferrous metals. Water cooled. The crucible of silicon carbide is heated up inductively and this way also non-conductive materials can be melted. The generator creating the medium frequency energy is equipped with it's own internal water cooling system.
Product-ID: 7
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· Defination : Tilting crucible furnace for melting and casting non ferrous metals.
· Construction : Access to crucible from top, manual cover closing. Tilting by hydraulic jacks.
· Insulation : multilayer insulation with refractory bricks.
· Electricity : 3x400V, 50Hz.
· Heating : electrical coil resistors around crucible. Resistors mounted on ceramic tubes.
· Regulation : 1 thermocouple. Axron PID temperature controller.
· Documentation : certification CE and operating instructions in English.
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· Use : portable crucible furnace for melting or holding the melted state of nonferrous metals.
· Construction : access to crucible from top, easily handling cover. Safety switch for cover opening, directly mounted at the manipulation height.
· Insulation : multilayer insulation with refractory bricks and rock wool.
· Electricity : 230V, 50Hz.
· Heating : silicon carbide heaters on 2 sides.
· Regulation : 1 thermocouple with digital display PID temperature controller. Analogue display of voltage and amperes. Heating zone selector.
· Documentation : certification CE and operating instructions in English.
· Delivered with : 1 crucible.
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Melting furnaces
Our offer includes the furnaces for melting and holding of liquid non-ferrous metals and its alloys: aluminium, copper, silver, zinc, tin and others. According to the customer needs, we can offer crucible, bath, electric (resistance),gas and oil ,stationary and tilting furnaces. We also equipt the casting houses with the units for refining and modification of cast alloys. The cooperation with Foundry Institute in Cracow allows us to improve our plants in respect to design and technology
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Fives Solios offer a wide range of launder options to suit customer needs, from simple transfer launders to fully integrated launder systems inclusive of level controls, temperature probes, launder pre-heating heating, degassers, rod grain feeders, ceramic foam filters, control gates, drainage points, access platforms and cross over stairs etc.
Our offers are inclusive of:
Designs and calculations (heat loss, cold face temperatures, freeze plane)
Adjustable support legs including foundation bolts
Launder trough steelwork including flanges and fixings
Back up insulation and gaskets
Pre-cast or pre-formed launder refractories
All relevant accessories to be integrated within the launder system and
Site installation & commissioning
For ease of installation launders systems are trial assembled, prior to delivery
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The PAM Furnace uses an electric arc between a water-cooled torch and the material to be melted to add energy in an non-reactive furnace environment (usually argon or helium).
These furnaces melt both reactive and refractory metals.
Plasma Arc Melting systems improve the properties of conventional and otherwise impossible-to-melt alloys thus allowing for qualification and production of titanium used for rotating parts in aviation and land based turbines.
Thermal Processing Equipment offered by SECO/WARWICK is a products range made in Europe, based on RETECH's SYSTEMS LLC knowledge, experience and technology.
Cooperation between SECO/WARWICK and RETECH benefits European customers by metric standards, European parts, CE for European Directives, local sale and after sale service support.
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Vertical Shaft Kiln
Application : Clinker, Lime stone, Minerals
Vertical Shaft Kiln technology
Continuous Process
Allowable temperature up to 1500º .
Sub-drive through Vertical Mounted Gear Box.
Sub-divided in to High alumina fire bricks
Heavy duty Rotary Grade
Capacity : 2 - 10 ton per hour
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· Use : mobile crucible furnace for melting or maintaining melted state of non-ferrous metals.
· Construction : access to crucible from top, manual cover closing.
· Insulation : multilayer insulation with double thickness of ceramic fibre.
· Electricity : 230V, 50Hz.
· Heating : Kanthal type heating elements around crucible in refractory material with high alumina content.
· Regulation : 1 thermocouple and a PID termperature controller.
· Documentation : certification CE and operating instructions in English.
· Delivered with : crucible handling tongs, crucible with pouring lip.
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We offer VAR furnaces ranging in capacity from laboratory to production units. Some of the materials the VAR furnace can process are Titanium, Zirconium, Tantalum, Niobum, Titanium Aluminides, super alloys, reactive and refractory metals including nuclear materials. The advantages of offered VAR furnace is that it can produce ingots up to 40" in diameter to suit almost any customer need.
Thermal Processing Equipment offered by SECO/WARWICK is products range made in Europe, based on RETECH's SYSTEMS LLC knowledge, experience and technology.
Cooperation between SECO/WARWICK and RETECH benefits European customers by metric standards, European parts, CE for European Directives, local sale and after sale service support.
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Vacuum Induction Melting (VIM) is reliable and very versatile furnace. Can be used for producing a wide range of materials, including special alloys that are cast for high value, critical parts such as golf club heads, aerospace parts, automotive parts, and other equipment that need special mechanical properties for successful operation. The VIM furnaces can create single crystal, equiaxed crystal or directionally solidified parts for any application.
Thermal Processing Equipment offered by SECO/WARWICK is a products range made in Europe, based on RETECH's SYSTEMS LLC knowledge, experience and technology.
Cooperation between SECO/WARWICK and RETECH benefits European customers by metric standards, European parts, CE for European Directives, local sale and after sale service support.
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Fonditrice to induction with Analogic centrifuge CS1 Vacuum Fonditrice to induction with centrifuge for fusions sottovuoto and in atmosphere of Argon of Gold and Silver, usable also for Platinum - Steel. Capacita' max crucible: 500 g Au? 300 g Ag Dimension maximum cylinder in milimeter: Ø 100 x 120 H Circuit of fusion in MF 40-60 kHz Pump for the empty one from 20 m3 incorporated System of external cooling Control of the temperature to the infrared - at call to immersion Circuit of distribution inert gas (Argon) incorporated entire Arm of centrifugalization with 4 saddlebacks - at call broken
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Melting furnaces
