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TOP LOADER MP 230/230S
Packaging machines for grouping ,picking and placing cups/containers into carton trays/boxes .
Capacity : 5000-43000 cup/hour
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Automatic Case Packer
Model PL-01
MACHINE SPECIFICATION
The PL-01 series is a fully automatic case packaging system designed to a variety of products into a Regular Slotted Case (RSC style).
the PL-01 case packer automatically takes a corrugate blank and feeds it into the machine. It is then erected and positioned for loading,
after which the flaps are closed and sealed for palletizing.
Designed for quiet low maintenance operation, the PL-01 features an air Venturi system that assures opposing cup opening of cases for higher production rates.
PL-01 designed for versatile corrugated case handling capability, no change parts are required in the case handling area of the system.
LEAD also offers a wide variety of loader, accumulation, and infeed sections to solve your toughest case packaging needs.
OPTION:
- Servo drive
- Pressure sensitive tape closing.
- Open flap detection.
- Length of magazine (up to 3000 mm long).
- Date coding .
- Stainless steel construction.
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Ascent® Top Load Cartoner
The Jones Top Load Cartoner is an intermittent motion machine offering unique versatility, efficiency, and innovation. Integrated feed, forming, loading, closing, and discharge functions provide a nearly endless range of capabilities.
Features and Benefits
- Speeds up to 120 packages per minute
- Single horizontal magazine with blank feeder
- 2, 3, 4, 5, or 6 station tools
- Carton forming with glued bottom
- Combination of continuous and intermittant motion for maximum performance
- Extensive range of standard and unique formats
- Literature feeder/component verification options
- Product infeed collation capabilities
- Flexible tooling-based changeover approach
- Color touch screen operator interface
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Model GTL-UNI Case Packer (Goodman Universal™) Overview
The Pearson GTL-UNI Case Packer (Goodman Universal™) is a fully automatic case packer for horizontal packing, custom built to your project specifications.
Designed to Perform
The GTL-UNI utilizes a 4-axis system to pack flexible, rigid or semi-rigid products into any type of case, tray or other shipping container at speeds up to 200 packages per minute. All pick & place motions and case transfers are servo controlled for smooth and reliable handling of your product and cases.
The GTL-UNI is custom built based on your packaging requirements. It can be equipped with one or two product conveyors, allowing for two sources of product to infeed into the packer. The layer forming conveyors are also customized based on the product type being packed. High speed applications are enhanced with additional pick heads or the patented Independent Carrier System (ICS) conveyor.
Fast Changeover Capability
With a two minute no-tool changeover, the GTL-UNI can run different pack patterns quickly, reducing your downtime. Need to pack a new product? The GTL-UNI is easy to redeploy to different packing lines with simple programming changes and affordable change parts for new infeeds and pack patterns.
Reliability Plus
TheGTL-UNI is engineered and manufactured for continuous, reliable performance. Because Pearson Packaging Systems employs the very latest in lean manufacturing and Six Sigma quality control processes, you can rest assured that the GTL-UNI will meet your needs for many years to come. Plus, every GTL-UNI is supported by Pearson's team of service and technical support professionals who are available 24-hours a day, 7-days a week-worldwide.
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Machine that directly introduces product layers within the box from the stop, especially dedicated to the fitted one of bottles, jars, flow-pack, bags, bottles, etc. even products of irregular forms.
With completely abalconada mechanical structure, allows the maximum cleaning, for the change of format it uses as all the machines CAM the system of fast change by mechanical memories and is managed and controls his operation by means of PLC.
Systems of impression and application of labels can be provided.
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Case Packer FCP-550VA
The FCP utilizes a dual system of flights to control, orient, and unitize groups of products providing an efficient yet simple operation
- One Case Packer designed for a multitude of product shapes, styles, patterns and production demands Line change from Cartons to stand-up pouches? – No Problem
- Multiple product “row and layer” configurations and case pack patterns
- Smooth – easy motions
- Controlled “Layer Pack” loading assures “in the case every time!”case packing
- Dual, independent collator design increases speed through multi-axis design
- Compact machine footprint design for tight spaces and production changes
- Integrate directly with Yamato CheckWeighers and/or addition equipment
- Stainless Steel Construction
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TOP LOAD CASE PACKER
The top load case packer of type "pick and place" assembles cardboard boxes from a flat blanks, puts the products inside them thanks to a tripod manipulator and closes the boxes. The machine is flexible and versatile. Due to a simple change of tools, it can pack in a variety of boxes such as:
- wrap boxes
- eco wrap boxes
- simple trays
- shoulders trays
- SRP tray
- tray and lid
The 5 axis manipulator, enables a flat packing, upright or on the side. The manipulator is easy to set. There is no need for any former products preparation. Thanks to its design, the case packer is flexible and user-friendly and has a quick changeover time.
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The most product gentle way to fill transport packages.
The perfect connection of control and driving technology enables the gentle filling of transport packages with fragile products at a high performance.
In combination with appropriate machines for erecting and closing of transport packages or other peripheral equipment a system solution – especially adapted to the requests of the customer – is available
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Operational Details
It is a fully automatic servo controlled vertical case packer where all the operations are automatic right from case erection, collating of products, loading of products in the case and sealing (taping / gluing) of the case. The entire case packing operation is done on one single compact machine that requires only one person to operate it. The case packer is having balcony construction and incorporates the latest technology for operation. The case packer can be integrated with automatic palletizer for further automation.
Applications
Products: Can handle various products like bottles, cartons, tetrapacks, containers, jars, tubes, tins, cans, pouches etc. and pack them directly in shipper cases.
Industries: Pharmaceuticals, breweries, food, beverages, lubricants, paints, chemicals, personal care, home care etc.
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DP Drop Packer
The Combi DP is an ultra-compact solution for packing the widest range of rigid containers. This exclusive design integrates a case erector and case packer into the smallest footprint in the industry for reliable case packing productivity.
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MSK Looptech for holding individual layers of bottles with a film band.
Stackers / transfer-units / grip and hand-over stackers for forming tidy layers of the most varied shapes of container.
Carton erectors MSK Traytech for the automatic forming of intermediate layers of cardboard.
The most modern labelling techniques which - integrated within the palletising process - can affix labels to the pallet without cardboard.
Information tracking systems for the unbroken tracking of goods in the complete packaging process - with the aid of the EMSY software whereby the information is also displayed on a monitor.
Sealing units to give sealing of the top of a loaded pallet with an additional layer of flat film for durable storage outside.
Pallet-dressing modules offer a varity of dressing empty pallets, integrated in the palletiser or as central station within the cold end.
Top-frame applicator for a flexible application of wooden or plastic boards or frames.
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Packing into trays can reduce material and shipping costs, and provide an environmentally sensitive packaging solution. An A-B-C trayformer can replace an RSC or HSC case erector and link to an existing case packer, allowing the switch to tray packaging without a large capital expenditure or complete line overhaul.
The Model 65 tray former runs a wide range of side slotted and end slotted trays.
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Hi-Speed Corrugated Tray Former
- 5’ long horizontal powered hopper with a 40” load height
- Mechanical drive system with overload detection
- Adjustable crank stroke capable of forming 2” to 8” (50mm to 200mm) deep trays
- Stainless steel frame
- Full safety guarding
- Nordson ProBlue hot melt glue system
- PLC control system with touch screen interface
- Heavy duty construction for long term reliability
- Metric construction
- High Speeds: up to 70 strokes per minute
- Compact footprint allows for numerous installation options
- Available for quick delivery
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The AS70 WA is a tray forming and filling machine suitable for all demands of pharmaceutical, cosmetics and food industries.
The construction frame allows a wide access to the working area as well as extremely simple and comfortable maintenance. The work plane height amount between 800 and 900 mm.
The size changeover can be carried out in a few minutes by adjustment with digital scales.
The AS 70 WA operates by intermittent motion and is equipped with:
Blanks pick-up and forming device that places the erected tray directly into the transport belts.
Side belts infeed with mechanical rotating device as optional.
Product introduction on the tray with "NoTray-NoPush" device.
Flap gluing with hot-glue injection device.
Inverter motorization with ramp and speed variation by keybord.
Programming pre-ignition of hot glue device.
Continuous monitoring of glue level.
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Give rhythm: 40 has 60 parts/minute
Process: folding of blanks paperboard and joining 4 corners
Material: paperboard suited to the food contact. compatible with process sticks cold
Format of the soft ones: Dimensionniel to measure. concept of reinforcement per just side beam
Tools: interchangeable with fast change of series
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Trayformer TF400
- max. 15 Trays / min
- max. Tray blank size (LxB) 800 x 800 mm
- max. Tray measurements (LxBxH) 400 x 400 x 175 mm
Trayformer TF1200
- max. 30 Trays / min
- max. Tray blank size (LxB) 1200 x 850 mm
- max. Tray measurements (LxBxH) 600 x 400 x 300 mm
Trayformer TFE1200
- max. 15 Trays / min
- max. Tray blank size (LxB) 1200 x 850 mm
- max. Tray measurements (LxBxH) 600 x 400 x 300 mm
Trayformer TF400
Tray blanks are positioned upright in the Tray Magazine. Each tray is separated by vacuum and is then transferred horizontally on carriers into the forming station. During transfer, hot-melt adhesive is applied to the blank, following which the forming plunger moves downwards, pushing the blank into the forming tool. The side flaps are folded during the downwards movement and pneumatically-driven folders then
secure the corners, so that the blank is fully formed around the plunger. The forming plunger is fixed size and replaceable, the forming
tool is adjustable. The Trayformer TF 400 can be easily combined with a case filling machine for vertical packing or the tray outfeed is via a
takeaway conveyor to a downstream loading section.
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TRAY ERECTOR - TR10/TR11
For erecting carton trays glued or locked. Single or twin lane execution .
TR10 - Adjustable for different sizes
TR11 - For one size of the base and different sizes of hight
Capasity : up to 32 in single lane trays/minute
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Forming Machines
FRT500-FRT700 FRB500-FRB700
The FR tray-box former machines are suitable to bundle products either in tray or in box with lid. Starting from a flat cardboard, they can handle both corrugated cardboard and simple paperboard.
COMMON FEATURES
Tray-box forming cycle
a) the flat cardboard is picked from the magazine and placed on a bucket chain conveyor;
b) the box is shaped in the tray forming unit: the front flap is kept open;
c) the pre-stacked products are inserted into the box through its open side. The front insertion of the product allows the use of a container (a tray or a box) whose dimensions are equal to those of the product to be bundled. Accuracy in packaging results is guaranteed even with delicate products;
d) if the box has already been shaped, the insertion of the products is made by means of a pick & place unit;
e) lid is closed - either by tucking it in or by gluing it - at next station.
The FRB and FRT machines run step-by-step, making use of different stations, whose number varies according to the customer's requests.
A wide range of functions is available: product insertion, literature (or other eventual items) insertion, visual control of the whole product flow, ink-jet printing, tuck-in or hot-melt closure.
Different types of products and collations can be handled both with FTR - FRB.
The designing solutions are always tailored to the customer's demands.
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TRAYFORMER RT-01
Specifications:
- hot glue applicator with sensor activation,
- PLC Allen Bradley
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An automatic horizontal machine with intermittent operation, the FV40 shapes/fi lls/closes trays and display boxes with or without cover.
Intended to shape boxes in pressed cardboard, micro-undulated, PET or PVC starting from a fl at sheet picked up in the storage area, the machine can make various types of closures such as fl ap tuck, with adhesive tape or glue, and is extremely versatile in the packaging of various products such as bags, stickpacks, boxes, bottles, fl ow-packs, etc.
The tooted belts, the electronics and the brushless motors ensure perfect integrity of the box and of the product along with silent, harmonious operation of the entire machine.
The decidedly quick and easy format change (it requires only 15 minutes without any tools) is performed using snap-in parts that are adjusted by mobile devices with digital indicators. The balcony design reduces times for maintenance or for service if boxes or product form obstructions, while making it easier to work on the motor drive located back of the machine.
All of this is designed and constructed in compliance with GMP standards and in complete respect of the "friendly operation concept" which makes any work on or with the machine easier.
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Fully Automatic Tray Former - Wexxar HTH Series Overview
The HTH Series Tray Former is a fully automatic former for cornerpost style trays. Stacking Trays: BTB and MUB styles, fold-over edge design, triangular corner posts, display trays. The various HTH models are rugged, all mechanical drive machines, programmable logic controlled and simple to operate.
Fully automatic HTH tray formers are major production centers capable of forming the most complex, special purpose designed trays for industry and agriculture at speeds to meet demands.
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TF 350
Trayformers
The TF series includes automatic machines for the packaging of plastic, metal and glass containers in cardboard trays without film. Trays can be octagonal or rectangular, with walls having the same height.
TF trayformers can achieve outputs up to 80 packs per minute, according to the machine model and to the product to be packaged.
The pack collations can vary according to the containers shape and size; in general, the most frequently requested collations are 2x2, 3x2, 4x3 and 6x4. All TF models feature an electronic grouping system; the change-over is automatic.
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forms and staples large carton trays in Semi- and Eurosize in different measurements.
As the output of the machine of 8 -12 trays per minute is four to six times higher than for manual or other mechanical methods the stapling machine can be used to be integrated in the packaging line to supply a particular line or centrally to supply several lines. Turning device for cartonlids optional.
Automatic function: >lifting >feeding >centering >shaping >stapling >ejecting.
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LOKEM - SR
Flexible automatic tray loading system for single-row packages
The system for fully automatic filling of single rowed trays. Primarily used in the confectionery and dry baked goods industry for handling of delicate products with large dimensional and shape tolerances. Biscuits, cookies and chocolate products are packed at high speed of up to 800 products per minute. The products can be arranged in the tray standing on edge, in flat or shingled position according to requirement.
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Loads trays of fresh product into plastic crates
What does it do?
The crate loading system is specially designed for loading plastic (washable circulation) crates with trays of fresh products (such as meats, salads, fish, cheese, etc.).
How does it work?
This system incorporates a fully automatic crate de-stacking system for the empty crates and a stacking system for the filled crates. It is very flexible and handles a wide range of tray sizes and loads them into plastic crates. The System is controlled via the full colour touch screen of the Industrial PC (IPC).
How is the changeover?
Changeover is fully automatic without changing any parts.
Why should I buy your crate loader?
Reliable and maintenance friendly
Maximum accessibility for easy cleaning
Easy operation and quick changeover
Lengthwise and crosswise packing at same layer
YOU WILL ENJOY WORKING WITH US!
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V/VL SERIES
V & VL are automatic tray loaders for loading vials onto plastic, metal or paperboard trays.
The tray loaders have been designed for installation in aseptic production environments and can have up to 2 loading positions, each accommodating 2 trays (positions are changed automatically when full).
By means of mechanical devices, trays are filled with vials in staggered rows and it is therefore possible to optimize the tray capacity and consequently the lyophiliser capacity.
A series of tray loading/unloading facilities have also been designed to meet the specific requirements of lyophilization lines, where the transfer operation of vials to and from the lyophiliser is a crucial part of the processing phase.
MAIN CHARACTERISTICS
- Minimum operator intervention required
- Mechanically driven movements
- Suitable for installation in clean room
- Specifically designed for small volume vials (vial feeding to the trays by means of a scroll)
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The Sigpack Systems tray pack combines elegant presentation with practical functionality. Once the pack is opened, the contents are easily removed. In spite of this, they remain well protected.
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LRK
High performance robotic cartoning system
The most flexible and powerfull modular system to erect, fill and close display folding boxes for higher speeds of up to 80 boxes per minute.
The system is used for all those applications that require precise and flexible grouping and placing of products into display folding boxes, especially in the confectionery and food industries. Flat cardboard blanks are erected, glued and folded. The boxes can be filled with most different accumulatable and non accumulatable products.
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Case packers, Cartoners
