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Technical specifications
Performance
Up to 30 cases/minute, depending on product and collation
Various machine models for different sizes available:
Size range (standard-version) / from / to
A 90 mm 420 mm
B 130 mm 420 mm
C 80 mm 320 mm
max. length of case blanks 1.550mm
other sizes on request
Control
Siemens
Allen-Bradley
Air consumption
approx. 1.5 NL, 6 Bar
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The TCS series completes the TC series, inheriting all its flexibility. Their extremely small size allows this series of machines to be easily adapted to the most widely varying lay-out requirements.
The TCS series is the PRASMATIC range of packaging machines mainly intended for the dairy and beverage industries, where the need for outstanding reliability combines with the demand for a wide variety of pack types and compliance with high quality and hygiene standards.
Extreme compactness, flexibility, accessibility and visibility of the processing cycle, combined with very short size change times and ease of operation, allow this machine to provide an essential solution to the many and varied demands for corrugated cardboard and shrink-wrap packaging.
Apart from the considerable use of electronics, with the introduction of electric axes, the model's most important innovation compared to conventional wrap-around machines is the large in-line carton store, in which the cartons are loaded vertically ®.
This solution greatly simplifies fill-up operations, as well as allowing a very high storage capacity in relation to the speed of use.
The new styling and ergonomic design of the TCS series derive from PRASMATIC's many years of experience, allowing the creation of a series of machines which are extremely user-friendly while also assuring minimal maintenance costs thanks to a supporting structure which has been laser-cut throughout. Large sliding panels allow a total view of the moving mechanical parts.
TCS series machines can be completed with film module and shrink tunnel to transform them into TCS Combi series units.
- Speed: up to 35 packs per minute according to the sizes and characteristics of the product
- Shrink film thickness: from 40 up to 80 microns (combi machine)
- Film reel maximum diameter: 500 mm (combi machine)
- Film reel maximum width: 560 mm (combi machine)
- Carton magazine capacity: up to 450 according to tickness
- Max lenght of the open cardboard (L): 1020 mm
- Max width of the open cardboard (W): 700 mm
- Carton quality: one flute, tickness 3 mm (B-flute)
- Outside and inside covers in test paper from 150 to 200 g/m²
- Central flute in medium paper from 125 to 180 g/m²
- Large and easily accessible line-tray magazine
- Extremely compact dimensions
- Easy and quick access for product size changeovers
- Sliding operator access doors
- Brushless servomotor drives
- Short and easy maintenance operations (belt drive and oil less bearings)
- Low noise level
- Modular constructions, easy accessibility and complete visibility of the production cycle
- Touch screen control panel
- Size changeover time: 10-15 min.
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The TC is a wraparound packaging machine for continuous wrapping of products of different shapes and types at medium speed.
Extreme flexibility, accessibility and visibility of the processing cycle, combined with very short size change times and ease of operation, allow this machine to provide an essential solution to the many and varied demands for corrugated cardboard packaging.
As well as considerable use of electronics, with the introduction of electric axes, the model's most important innovation compared to conventional wraparound machines is the large in-line carton store, in which the cartons are loaded vertically ®.
This solution greatly simplifies fill-up operations, as well as allowing a very high storage capacity in relation to the speed of use. The structure has a free-standing tubular steel frame with large sliding access panels which simplify maintenance and size changes and allow a total view of the mechanical moving parts.
Depending on the speed required there is a choice of two families: TC300 and TC450
TC series machines can be completed with film module and shrink tunnel to transform them into TC Combi series units.
- Speed: up to 45 packs per minute according to the sizes and characteristics of the product
- Shrink film thickness: from 40 up to 80 microns (combi machine)
- Film reel maximum diameter: 500 mm (combi machine)
- Film reel maximum width: 700 mm (combi machine)
- Carton magazine capacity: up to 600 according to tickness
- Max lenght of the open cardboard (L): 1200 mm
- Max width of the open cardboard (W): 650 mm
- Carton quality: one flute, tickness 3 mm (B-flute)
- Outside and inside covers in test paper from 150 to 200 g/m²
- Central flute in medium paper from 125 to 180 g/m²
- Continuous separation system (TC450)
- Large and easily accessible line-tray magazine
- Easy and quick access for product size changeovers
- Sliding operator access doors
- Brushless servomotor drives
- Short and easy maintenance operations (belt drive and oil less bearings)
- Low noise level
- Modular constructions, easy accessibility and complete visibility of the production cycle
- Touch screen control panel
- Size changeover time: 10-15 min.
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Wrap Around Packer
Fully automatic packing of products into cases and trays with or without lids
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
- High efficiency
- Maximum flexibility
- Easy to maintain
- Easy to operate
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# CLOSURE TYPE BY MELT
# CLOSURE TYPE BY ADHESIVE TAPE
# FLAT CASES
# AMERICAN CARDBOARD
(WRAP-AROUND)
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Meypack VP 450 Series
• Dual purpose (tray and wrap around)
• Modular design
• High flexibility
• Standard components
• Minimum format change-over time 10 min. or less
• Maximum machine accessibility
Functions
• Grouping station with loading plate to separate the pack formation. Simple multi-layer stacking operation. Positive vertical movement by a servo drive motor. Minimum change-over time.
• Main drive and indexing chain Servo driven for optimized movements. Indexing chain with automatic servo driven adjustment via the PLC. Minimum change-over time.
• Glueing and pressing of top and side flaps with pneumatic cylinder, hot melt glueing system with glueing heads, mounted on a top support bar to enable max. access.
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Automatic wrap-around case packer, designed to meet every client’s requirements. It can form complete cartons and trays.
A version with automatic insertion of a honeycombed structure is available for delicate products.
* Product separation system ideal for the needs and products being manufactured
* Easy format change adjustments
* Control over all manufacturing stages
* High capacity carton magazine
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The WP series includes a wide range of automatic wrap-around case packers, for the packing of various products in corrugated cardboard cases and/or trays.
Being designed to offer great flexibility, the WP series allows to handle many different pack collations and provides outputs up to 80 packs per minute.
Products can be packed both in cardboard cases and in trays, with walls of the same height or of different heights.
Thanks to the Tlespack system it is also possible to pack products in double-layered packs.
Case or tray formation is carried out in-line through smooth and continuous motions; the wrap-around process as well as the hot melt sealing process ensure complete pack integrity, rigidity and stability.
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Wrap-around case packers series PL@NET with case formation and closure in continuous to pack products into cases or into trays and shrink wrapping machine series ST@R.
The series PL@NET is the result of the long-term Dimac's experience on case packers, the maximum of innovation and the market demands.
COMBI machines are based on a "top level" technology:
* possibility to control all machine functions
* easy and precise size change
* high flexibility to handle every kind of container
* machine automatic check-up
* easy maintenance
* high accessibility
* machine solid and reliable
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Combined Tray Packer/Lid Fitter
Tray forming, loading and lidding on a single machine
Ideal solution for shelf-ready packaging
Easy to access blank magazines
Compact and ergonomic design
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Wrap Around Packer
Fully automatic packing of products into cases and trays with or without lids
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
Fully automatic wrap-around machine in stainless steel deisgn with high reliability and product control at speeds up to 20 cases/trays per minute. The machine consists of flexible basic modules designed to meet future customer requirements with regard to pack type and size.
The machine can be adjusted for different sizes very quickly without losing any of its reliability.The machine can be loaded with several blank stacks for longer runs without loading
- High efficiency
- Maximum flexibility
- Easy to maintain
- Easy to operate
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The meurer CM/HTW high-speed tray and wrap-around packer can pack a wide variety of products into low or high walled trays; but also can offer the facility to form wrap-around cases. The blanks are continuously formed around the product to be packed and sealed with hot-melt glue.
- Servo drives with multi-axis system
- Can be integrated into existing packaging lines
- Control via touch panel
- Quick format change
- Easy maintenance and cleaning due to balcony construction
- Up to 60 tray/min.
- Also available in stainless steel construction
- Low noise operation, with delicate product handling
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The BVM Tray orWraparound Packers – depending on type and equipment.
Available with right angled or off-set in line infeed. In 4 stations either a tray or a carton is formed from a flat carton blank. Moreover, it is possible to use a
preglued carton sleeve. The carton is closed by means of hotmelt. A special feature of the BVM wraparound packer is the possibility of producing a carton which is closed from the top.
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Hartness GlobalShrink Tray Former Shrink Wrappers are consistent with Hartness "simply innovative" design philosophy. Servo motors are used only when absolutely necessary, eliminating the need for complicated controls and ensuring ease
of understanding and simplicity of operation for both maintenance personnel and operators.
An often overlooked aspect of wrapping systems is the shrink tunnel. Hartness GlobalShrink tunnels are highly insulated, comfortable to touch, and extremely quiet. GlobalShrink tunnels are custom designed to shrink your particular packages.
The result is a tight, safe to handle, good looking package. This is accomplished using less energy than many competitive wrappers, resulting in a lower long term cost of operation.
Three speed models are available — TFS 60, TFS 80, TFS 100— 60, 80, 100 Trays per minute respectively.
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The Tray Loader / Former ''TR Series'' is extremely versatile, easy to operate, and highly reliable. The TR-15 is an intermittent motion shrink packaging equipment collating products into trays at about 15/min. The TR-35 and the TR-50 are continuous packaging equipment running at a speed of 35 per minutes and 50 trays per minutes respectively. Products are stabilized and controlled throughout the process. Adjustments for different tray sizes are made quickly and easily. The durable stainless steel construction provides years of service. The TR can be integrated with a Polypack shrink wrapper to provide a secure, protected package ready for distribution.
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Meypack SW 60 D/W Series
• For loose and pre-packed products
• Low film consumption
• Quick film reel change
• Can be directly combined with tray packer VP 450/451
Functions
• Constantly heated sealing beam, low maintenance, long life and simple to change.
• Frequency converter product transport drive for speeds exceeding 25 cycles/min.
• High efficiency flat belt, wire mesh or roller conveyor shrink tunnel.
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The CM series includes a wide range of automatic packaging machinery, for the packing of various products in corrugated cardbooard cases and/or in trays with or without film.
Being designed to offer great flexibility, the CM series allows to handle many different pack collations and provides outputs up to 70 packs per minute.
Products can be packed both in cardboard cases and in trays, with walls of the same height or of different heights.
Thanks to the Tlespack system it is also possible to pack products in double-layered packs.
Case or tray formation is carried out in-line through smooth and continuous motions; the wrap-around process as well as the hot melt sealing process ensure complete pack integrity, rigidity and stability. If products are packed in trays with film, the film is wrapped around the tray and overlapped at the bottom of it.
Trays eventually enter the shrinking tunnel, where the film is shrunk by a stream of hot air.
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