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Serie AV
Case erecting machine for forming and bottom closing of 'RCS' American type cases by hot melr or adhesive tape
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Forming Machines
FRT500-FRT700 FRB500-FRB700
COMMON FEATURES
Tray-box forming cycle
a) the flat cardboard is picked from the magazine and placed on a bucket chain conveyor;
b) the box is shaped in the tray forming unit: the front flap is kept open;
c) the pre-stacked products are inserted into the box through its open side. The front insertion of the product allows the use of a container (a tray or a box) whose dimensions are equal to those of the product to be bundled. Accuracy in packaging results is guaranteed even with delicate products;
d) if the box has already been shaped, the insertion of the products is made by means of a pick & place unit;
e) lid is closed - either by tucking it in or by gluing it - at next station.
The FRB and FRT machines run step-by-step, making use of different stations, whose number varies according to the customer's requests.
A wide range of functions is available: product insertion, literature (or other eventual items) insertion, visual control of the whole product flow, ink-jet printing, tuck-in or hot-melt closure.
Different types of products and collations can be handled both with FTR - FRB.
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Case and tray erection on demand high flexibility, large range of pack styles
Single or three piece flat blanks of solid or corrugated board are formed into a case or tray. The packaging material can consist of a simple geometric basic shape or a variety of special shapes with attached lid and dust or side flaps.
Advantages:
Blanks size range from 500 x 400 mm and 1200 x 1100 mm
60 cartons per minute
Individual memory of production programs
Flexible transfer direction of the cartons
Quick and simple format size changes
Industrial-PC control with user friendly Touch- Screen, ensures ease of operation
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Technical characteristics:
- Highly reliable box assembly by means of mechanical movements around a single geared motor.
- Construction of stainless steel and profiled aluminium sections on a painted, mechanically welded chassis.
- Easy access, wide-opening doors facilitate maintenance.
- Easy to use. computer-managed, with a pivoting display unit for the operator.
- The autonomous nature of the machine means that an operator is not required to be present permanently.
- Precise and economical gluing by means of a "Hot Melt' glue injector distributed by roots rotary pump fed by an 8 litre tank.
- Memorisation of the glue setting for each format.
- Manual setting by means of 2 wheels; average setting time: 2 minutes.
- Electrical rating: 6 kW
- Pneumatic consumption 20m/h at 7 bars.
- Options: Large capacity box cartridge. 304L stainless steel body
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HIGH QUALITY AND DURABILITY
The reliable erection of trays, highly accurate in form and dimensions, combined with very high machine efficiency, are the particular strengths of OYSTAR A+F's tray/case erectors.
Over 25 years experience and the continuing growth of field applications clearly demonstrate the extremely high quality and durability of OYSTAR A F's machines and their leading position in the international market.
The OYSTAR A F Speedline, for example, produces up to 60 trays/cases per minute, with absolute accuracy in form and dimensions, thanks to the utilisation of servo technology. It is their "core folding" concept that has enabled OYSTAR A F to combine the requirements of speed and accuracy. All folding and forming operations are carried out against rigid counter formers whereby all movements are either servo motor or cam driven.
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For high speed case erecting, choose the Model 450 case erector and sealer. This case former runs up to 50 cases per minute, providing square, well-sealed cases to high speed lines. Packed inside its compact frame is a workhorse machine, with a hefty 3 hp main drive motor that powers cases through erecting and sealing. With an easy-load case magazine, non-stop servo-controlled case sealing ram, computer-driven operation with touchscreen controls, this case erector is the top choice for speed, durability and reliability.
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The Pearson model CE70 Case Erector is essentially the same machine as the Pearson model CE60. However, we have designed the CE70 to fit into a smaller footprint to provide an alternative to those that do not have the space for an CE60.
Like the CE60, the CE70 sets the industry standard for case erecting at both medium and high-speeds. Its innovative design has been time-tested in packaging plants worldwide.
The CE70 can be configured many different ways. For medium speed applications you can configure your CE70 with various combinations of pneumatic and mechanical functions. Of course, if you want more speed and flexibility you can configure your CE70 with servo motors. The choice is yours.
Designed to Perform
Starting with a corrugated blank, the CE70 automatically erects and bottom seals a variety of case styles (see the CE70 Brochure for details.) Blanks are stacked on the 6-foot bed of the horizontal, high-capacity magazine. The case erector sends the blank through an automated folding and gluing process, where the flaps are perfectly sealed.
Reliability Plus
The Pearson CE70 Case Erector is engineered and manufactured for continuous, reliable performance. Every CE70 is supported by Pearson's team of service and technical support professionals who are available 24 hours a day, 7-days a week. Worldwide.
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This simple, integrated design, allows the user to minimize plant floorspace which is so often consumed with remote case erectors.
The case blank magazine is 4'-6" long and holds approximately 200 cases. Full mechanical control is exercised during the entire case erecting process for maximum reliability. One case blank is stripped from the magazine using a tried and true BluePrint Automation process, and opened using a reliable vacuum pull. The case is then mechanically squared prior to the folding of the minor flaps. A pair of mechanical flap closers then folds the major flaps, as the case is moved into the loading position. A case is always preformed and waiting, without the casepacker having to wait on a case being loaded.
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The COMPACT FORM is a carton erecting machine which automatically prepares the boxes with the four bottom flaps folded, taking them from the vertical magazine placed on top of the machine. Once the carton is formed it is sent to the filling line after automatic taping of the bottom. In the SC model once the
carton is shaped, it is held on the outlet plateform and filling can then take place manually. Carton erecting is perfectly carried out even with light cardboard thanks to a patented device which blocks the box on three sides. Any interference from the flaps during folding is completely eliminated. The reduced dimensions of the COMPACT FORM allow it to be incorporated in existing lines or installed in a limited space.
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The 2-EZ Case Erector is the product of 10 years of continuous innovation. Engineered for longevity and easy operation, the 2-EZ boasts industry-exclusive features like our ez-adjust system and slideout tapehead. The 2-EZ erects 12 cases per minute.
Features
Heavy duty construction
--Welded one piece tubular steel frame
--Painted with "Steel-It" stainless steel pigment polyurethane
--Engineered for 3-shift production environments
2 minute changeover No-Tool adjustments using cranks and scales
--All adjustments are based on the width and height dimensions of the case
--No tune in time -- first case is a good case
Patented slideout 3M Accuglide II+™ tapehead (2-EZ)
-- Tapehead slides out of machine for easy tape roll changes & maintenance
EZ-load walk-in case magazine -- load cases in the machine while it is running
Allen Bradley PLC controlled
--INTELLIGENT and SAFE design utilizes solid state sensors and photoeyes for dependable operation throughout the erecting process.
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Pearson's CE15-T Case Erector is an innovative new case erector for erecting and bottom sealing RSC & HSC cases with tape closure at speeds of 15 cases per minute. The CE15-T is a combination of Pearson's proven concepts with new technology, resulting in a machine that offers the highest reliability in its class. The CE15-T features an economically friendly, powered 45°angled horizontal case magazine. With a vertical case presentation and compact footprint, the CE15-T is ideal for limited floor space applications.
The CE15-T's 45°angled horizontal case magazine allows for the case to be brought into the machine so that opposing vacuum can be established. With both sides of the case held by vacuum, the case is positively opened with shorter movement in the machine. Once opened, it is transferred to the powered flap folding section,tape is applied and the formed case is discharged from the machine.
The CE15-T offers the following features:
- Allen-Bradley* PLC
- AB* Pressure Sensitive Tape Head
- All LED indicator lighting
- Inventory control photo eye at discharge
- Electrically interlocked safety guard package
- Quick 5 minute changeover
- UL« Listed Control Panel
- Stainless steel construction optional
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In any industry, it has become necessary to innovate and streamline production processes to create better and more efficient workflows. Increasing demands, newer technologies, and more competition means, to stagnate is to lose out. The field of packaging is no different, and is a dynamic, ever-changing area of great potential and progress. It is in this vibrant atmosphere that Pam-Pac has moved to the forefront with unique packaging solutions offered through a range of blister-packing and cartoning machines for pharmaceutical as well as nonpharmaceutical applications.
The Sleeve Cartoning machine designed & developed by Pampac, enables insertion of blisters into a sleeve, without end closures or tuck-in flaps. Its detailed features are as follows:
Features
- No changeover parts are required for different blister sizes; it is a Universal machine
- As an option, the machine can be offered with a stainless steel finish
- The Magazine holds upto 1500 cartons.
- Verifies bar code or any other special code recognition.
- Rejects unacceptable cartons
- Minimal change-over & setup time.
- Visible product path.
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Automatically wraps flat sleeves around randomly supplied rectangular trays
Accepts products randomly or back to back
No mechanically synchronized running parts.
Servo powered pick & place sleeve feeder
Overhead drive conveyor with flexible grippers
No-tool size changeovers with digital readouts
Metric construction
Compact stainless steel frame
PLC control system with touch screen interface
Washdown construction
Speed: Up to 60 sleeves per minute
Full safety guarding
Casters and leveling feet for portability
Available for quick delivery
Ink Jet coding is also available
Length 3 - 10 (75 - 250mm)
Width 3 - 9 (75 - 225mm)
Depth ¾ - 3 (20 - 75mm)
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Sleeving
Serie MP
Carton sleeving machines for packaging of single or multiple products-medium-high speed.
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CARTON WRAPPING MACHINE CRW6K
A wrap around sleeve machine for wide variety of products.
Capacity : up to 120 packages/minute
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TRAYBOX 007
Output: 11 trays/minute
TRAYBOX 007 is studied to insert the blister in trays. Its functions are:
1. to open the trays edges. It is took from its magazine;
2. to insert the blister in the trays;
3. to open and close the cover directly on the trays with hot-melt glue.
TRAYBOX 007 is adapted to packed the blister with base "small and big side", thanks to an automatic change format that permits an easy and quick operation.
It guarantees high productivity, little maintenance and the aesthetic of the production lines.
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The MP series includes a wide range of automatic multipackers, for the packing of various products in die-cut cardboard sleeves.
Being designed to offer great flexibility, the MP series allows to handle many different pack collations and provides outputs up to 300 packs per minute.
Products can be packed either in 'over the top' or in 'neck through' style.
Options to fold and form top gusseted retaining flaps are available, so that products can be better contained into the pack.
Pack formation is carried out in-line through smooth and continuous motions.In addition the hot melt sealing process ensures complete pack integrity, rigidity and stability.
At the multipacker outlet packs can be turned by 90° and divided into different rows, thanks to the RD pack turner/divider. This pack turner/divider can be installed on all machines of the MP series.
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WRAP 8
- Product infeed on SINGLE ROW
- Possibility of inserting DOUBLE LAYER
- Possibility of running COMBINED LINES
- Feeding, guides and parts in contact with product made of STAINLESS STEEL
WRAP 18
- MULTI-ROW product infeed
- Possibility of DOUBLE LAYER
- Possibility of running COMBINED LINES
- Compact machine
- Feeding, guides and parts in contact with product made of STAINLESS STEEL
Wrap 25-35-45 INOX STANDARD
WRAP 25-35
- TILTED carton magazine
- Possibility of processing round and square products without replacing parts
- Automatic product (carton) height adjustment
- Possibility of processing tray with minimum height of 50 mm
- PLC SIEMENS- Pneumatica Festo commercial components
- Possibility of running combined lines (tray + film, open/top, complete carton) - Possibility of adding pocket insertion unit
WRAP 35-45
- HORIZONTAL magazine
- Possibility of processing round and square products without replacing parts
- Automatic product (carton) height adjustment
- Possibility of processing tray with minimum height of 5 mm
- PLC SIEMENS- Pneumatica Festo commercial components -
Possibility of running combined lines (tray film, open/top, complete carton)
- Possibility of adding pocket insertion unit
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CARTON STAR™ semi-automatic machine to pack products into cartons with tuck-in closure. Designed in order to aid cleaning and inspection.
Capable of handling all types of closure: tuck-in, hot-melt glue, mixed or tamper evident. Can process speeds up to 140 BPM*.
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The sachets are counted and automatically boxed. During the filling a vibratory system provides to set the sachets into the box which once filled, it is automatically replaced by an empty one. Output up to 2,000 sachets/minute.
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Centurion® – Large Center Cartoner
The OYSTAR Jones Centurion cartoner is an economical packaging solution with high speeds and a fast change over time. This large center cartoning machine has bag in box capabilities which can change from single bag to multi-bag products in less than thirty minutes, and can produce 160 cartons per minute. It is designed to stand the rigors of high volume production, yet is priced within reach of smaller operations.
Featuring a corrosion resistant aluminum frame, a 48” mid-level powered carton magazine and hinged door guarding, the OYSTAR Jones Centurion can be your advanced packaging solution.
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The automatic cartoning machine V 105 features high flexibility and is suitable for working in various fields, namely:
- Food industry
- No food
- Biscuits
- Cosmetics
- Pharmaceutical
Stationery
The long experience of our technical department allows us to study and carry out automatic feedings, specifically for the product to be handled, to link the machine to most of existing packaging machines.
V 105 works intermittent motion and pre-glued cartons picked up from magazine.
The construction system makes it suitable also for difficult applications, such as frozen food industry.
Size changeover is modern and easy, digital indicators aided.
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KS
Continuous Motion Cartoner
Output:
up to 250 cartons per minute
Machine output up to 250 cpm
Extremely large format
Cam and crank mechanism
Rotative folding box pick-up with primary crushing for instable folding boxes
Special design for wet operation
Tuck-in, hotmelt and special closure
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NP 2002
Nordenpac 2002
Cartoning machine is assembled on a framework of anodised aluminium profiles, which provide maximum rigidity. The horizontal profiles are attached to both the machine table and bottom place. The "butterfly wing" style opening of the machine guards above the machine table allows easy access for changeovers and maintenance.
Cartons are opened by means of a rotary system equipped with an extra arm in a fixed position to ensure complete opening of the cartons.
Carton size, standard range
Min: 70 x 20 x 15 mm (with 3 carton chains)
Option: 95 x 20 x 15 mm (with 4 carton chains)
Max: 210 x 72 x 72 mm
Max product length: 200 mm
Production capacity: 220 packages per minute
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NP 702
Nordenpac 702 is based on the well-proven NP 700 cartoner with added value to optimise production output. The machine is equipped with a new ELAU based control system, which features a user-friendly touch screen operator panel.
The Nordenpac 702 is able to operate in intermittent mode at speeds of up to 80 units per minute to match the output of the new Nordenmatic 702 tube filler.
Optional systems such as, different types of coding, leaflet folding and insertion and bar code reading are all available on the Nordenpac 702.
Carton size, standard range
Min: 70 x 20 x 15 mm (with 3 carton chains)
Option: 100 x 20 x 15 mm (with 4 carton chains)
Max: 210 x 52x 52 mm
Max product length: 210 mm
Production capacity: 80 cartons/min
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NP 5002S
The NP 5002S is equipped with three-inch pitch product chain. The carton-erecting wheel is servo driven and has a double carton pre-breaking system. Changeover between carton sizes is achievable within ten minutes thanks to servomotors and digital counters. The use of servo motors allows settings to be pre-programmed into the control system making the changeover operation repeatable, reliable and simple for operators.
Carton size, standard range
Min: 105 x 25 x 22 mm (with 3 carton chains)
Option: 135 x 25 x 22 mm (with 4 carton chains)
Max: 210 x 50 x 45 mm
Minimum carton length 135 mm (with four carton chains)
Carton length less than 135 mm (with three carton chains)
Max product length: 200 mm
Production capacity: 500 packages per minute
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Its great versatility makes it possible to work with presentations of carton boxes, either completely squared or with different sides, as well as with several closed systems, glued or tuck in flaps or a combination of both.
Equiped with safety devices such as lack of product detector, lack of carton detector, reject devices, pusher overload detectors, guards open, etc. Other accessories like positive carton opening, adaptable to different coding systems, leaflet inserter, bar code readers are frequently installed on the PAK series.
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The Car T5 is a reliable, mechanical cartoning machine for versatile application fields. The robust execution of the whole system allow production with almost any carton quality. A variety of infeed systems is available. Its simple, fast, reproducible size changeover with easy handling and maintenance also make the CAR T5 impressive.
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The cartoning machine program with continuous and intermittent motion cartoning machines forms the central frame of the OYSTAR IWK machine range for line integration with our tubefilling and blister machines, as well as for the combination with other makes.
It has, of course, also been designed for stand-alone solutions with application-relevant product feeding.
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When you are racing against time, you need a cartoning machine that will match your pace. The HICART makes your production schedule fast, reliable and more efficient, giving you an advantage over time-one of most the most valued commodities.
While most machines offer reciprocating pick-up of cartons making them intermitted motion machines, the HICART comprises a unique rotary pick-up system, making it a continuous motion machine that can achieve speeds others may sometimes claim, but can only dream of.
The HICART is perfectly designed to carton any rigid objects like ampoules, vials, blisters, bottles, tubes etc. and can be easily integrated with a blister-packing machine.
Features
- Ideal for single/two blister in carton.
- Rotary pick up with automatic pre breaking for cartons.
- Suitable for tuck-in as well as glued type cartons.
- Carton magazine is provided with digital gaunter scale for quick setting during change over.
- Digital gaunter scale can also be provided in tuck-in area for quick setting during change over as an option.
- Online leaflet pre-insertion system as an option.
- Output upto 220 cartons/minute.
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Case packers, Cartoners
