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V 2000 is a modern and functional horizontal cartoner, realized with cantilever system having the following peculiarities:
# Easy access for the operator to achieve all maintenance, size change and cleaning operations; machine is built according to GMP standards
# Extremely easy and quick size change over with adjustments through indicators. Reduced number of parts to be replaced.
# Ergonomic location of blanks and leaflet magazine for an easy loading.
# Forced carton opening of new conception.
# Cartons and product advancement is carried out with a toothed belt system to limit noise level at max. extent and increase machine's realiability.
# Display panel with "touchscreen"
# highest versatility
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CMI
Intermittent Horizontal Cartoner
Machine output up to 80 cartons per minute
Extremely large format range
Cam controlled
Diverse product infeed pusher
Tuck-in, hotmelt and special closure
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One of the main features of Kliklok International's SFR (Small Footprint Rotary) end-load cartoner is its compact design, a great advantage for customers with limited floor space. In addition to stainless steel construction and high floor clearance, its inner sloping plates help deflect any product or carton waste from the working parts of the machine, making the SFR very easy to clean.
Using our patented rotary carton feeder, and a speed of up to 120cpm, it offers efficient productivity at medium speed in a minimum amount of floor space. Mechanically driven, the SFR can be linked to our stand-alone product handling units (See Product Handling)
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The new CELOX from Kliklok is the machine we built for YOU!
You talked, and we listened. You said you wanted a superior and dependable design, so we gave the CELOX an improved rotary feeder with servo profiling, a robust hybrid frame with outstanding access and sanitation, an ancillary device rail-mount system, and reliable controls and superior-quality components.
You said you want to easily adapt your machines to changing products and workforces, so we gave the CELOX a modular design for quick assembly, advanced motion control for fast size changeovers, and our exclusive, easy-to-use icon-based Insight® Colour Touch Screen Operator Interface, which eliminates language barriers.
CELOX also offers the option of running 5-crease sleeves AND traditional end load cartons on the SAME machine. Flexibility, efficiency, quality & reliability - everything you would expect from this high performance machine.
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The most modern method of cartoning Innovative drive technology and a new loading principle replacing expensive and space consuming bucket conveyors and 'barrel' loading systems.
For cereals, cake mix, pharmaceuticals, pizzas or oil filters, with the versatile CMH nearly everything is possible. Product specific loading modules for economical packaging of bags, trays, blisters, (single or in multiples), or for packages containing a variety of products.
Advantages:
Trouble-free processing of low grade or flimsy carton materials utilising synchronous oscillating actuation.
Filling mode can be individually programmed for gentle introduction of products, without stopping transport of cartons.
Programmable 3 dimensional format size change, reduces format change times
Controls with user friendly Touch-Screen, ensures ease of operation
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Horizontal case-packer
Cartoning machines for various bulk products.
They are available in different versions according to the needs of each product.
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ENK continuous & horizontal cartoning machine.
This machine is suitable to be used with cardboard or micro-corrugated cardboard. Flap closing is provided mechanically or by hot glue (roller or injection).
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Direct access into the machine at floor level
Product retention zones minimized
Compact and ergonomic machine design
Caracteristics
A side-loading solution to meet your specific requirements:
TECHNICAL CHARACTERISTICS
Compact footprint
Products fed in by single layer simple transfer or by a mechanical or servo-driven elevating or lowering stacker
Forming, side loading and sealing on a single machine for three types of packaging
Stylish safety guarding offering maximum visibility inside the machine
Case magazine height lowered to improve blank handling by the operator
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Operation
Erecting, loading and closing of flat or pre-glued carton sheets. Wrap-around-cartons, american case (RSC-fold boxes) or only trays can be manufactured with this machine.
Products
Thermoformed packs, Trays, cups/pots, bottles, boxes, flow wrap bags in corrugated card board- or solid fibre board cartons. Multi layer grouping with/without interlayer or lateral layer. Bottom with steps, wrap-around-carton with/without display-window, full seal carton, set pack "ZIPP and KNACK" (Display Tray). Standard trays, display trays with/without plug-in-lid/5-side-outboard lid, trays with U-stack edge, plug-in-flap, Braces, 3-side closing lid or Crates.
Design
Wide format variability with compact design. Different colligating systems allow high performance at maximum product care. Thermoformed packs, flow wraps, etc. can be packed at high output rates in laying way. Servo driven stations allow up to 35 cycles/min and short format change over times.
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Case packing machines
Serie IN
Case packing machines for “RSC” cases. Closing by hot melt or adhesive tape.
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HPX60
Automatic horizontal case-packer
The HPX 60 has an automatic cycle with a mechanical-pneumatic operation, suitable to collect and feed boxes, bags, flow-packs, etc. into American cartons. The products, arriving on the feeding belt, are stacked from top to bottom by wished layers in the stacking area.
Cartons are picked up from the magazine by suction cups and placed in front of the feeding area. Once filled, both inner and outer flaps are closed, by hot melt or pvc tape.
The HPX 60 machine can be connected in line with cartoning machines, tray erectors and every all other CARIBA machines.
The machine can be equipped with:
Hot-melt closure;
Closure by pvc tape;
Flaps closed by gum-coated paper;
Ink code;
Pad feeding unit to separate products;
Outfeed case overturn;
Special feeding.
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Combi Horizontal Loaders
Combi Horizontal Loaders are offered in a variety of configurations including semi-automatic, automatic and high speed for collating and packing products into RSC cases.
The Combi HL is a fully automatic side load case packing system. Integrated with our E-series Case Erectors, the HL is an excellent system for a diverse range of products, accommodating a wide range of case sizes and pack patterns on the same machine. The HL features simple modular design and few change parts, assuring fast changeovers and minimal downtime.
Features
Heavy Duty Construction
--All welded tubular steel framework
--Rugged oversized components
--All stainless steel case and product contact parts
Compact footprint
--Integrated case erector
--Simple product grouping and packing
Versatile
--Many pack patterns and product sizes on same machine
--Integrates directly with E-Series Case Erectors
--Many collation methods for product grouping and orientation
Efficient
--Labor saving design
--Fast simple collation (product grouping)
--Quick changeovers with crank adjustments and few change parts
--No-Tool crank adjustments for non-changepart components
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BFB CP18/28/48
Side-loading case-packer, suitable for the packaging of individual or bundled cartons into pre-glued RS cases. The machine footprint is extremely compact and it is the ideal solution in case of space restrictions at the end of the line. CP48: wide size range.
MAIN FEATURES:
- Cantilever design on both sides for great accessibility and easy cleaning.
- Quick tool-free changeover.
- PVC or hot melt case closure.
- Case positive erection and loading.
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Case Filling Machine KV 250 / 400
- max. 120 bags / min
- 50g - 5000g
- case size range up to 400 x 400 mm
Case Filling Machine with tray erector KVTF 250
- max. 120 bags / min
- 50g - 5000g
- case size range up to 400 x 300 mm
Case Filling Machine KVTF 250
- The case blank magazine is placed at an accessible working height
- Size changeovers to other formats are simple and quick
- The forming tools have pneumatically-movable corners, which press the tray around the mandrel forming perfect right angled corners
- Hot-melt closure is optimised by the forming tools
- The tray discharge direction can be to the left, right, or straighton, when the Model TF is supplied as a separate machine
- The model KV Traypacker positions the tray between indexing belts, which are slightly inclined for optimum product entry
- Product enters the tray above a feeding tongue; By moving the tray upwards between the indexing belts, the tongue is used to compact the loaded product and to optimise space inside the tray
- The Model KV is easily adjustable for different product and tray sizes, both before and after delivery
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Automatic End Load Case Packer
Model MKH-7
MACHINE SPECIFICATION
The MKH-7 series is a fully automatic case packaging system designed to end-load a variety of products into a Regular Slotted Case (RSC style).
The MKH-7 case packer automatically takes a corrugate blank and feeds it into the machine. It is then erected and positioned for loading, after which the flaps are closed and sealed for palletizing.
Designed for quiet low maintenance.
The MKH-7 features an air Venturi system that assures opposing cup opening of cases for higher production rates.
Mechanical case feeding of this 4-station.
case packer guarantees positive control of the case through out the loading, flap folding, and sealing processes.
Designed for versatile corrugated case handling capability, no change parts are required in the case handling area of the system.
LEAD also offers a wide variety of loader, accumulation, and infeed sections to solve your toughest case packaging needs.
PRODUCTION SPEED
Up to 20 cases per minute when using RSC corrugated containers.
Final speed dependent of product and product orientation.
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Monobloc horizontal of design new and modern for the conditioning of products out of case-paperboard the small ones and average dimensions, especially adapted to the sectors pharmaceutical, cosmetic and food.
Design completely in "balconnet" allowing the food, the inspection, cleaning and usual maintenance facilities.
Closing of the case-paperboard by adhesive tape, adhesive hot-melt or vinyl or by paper "humectable".
Possibility of accessory equipments and options such as: closure by Scotch tape with superposition of the Scotch tape on all the perimeter, device of stamping of the case-paperboard, applicator of labels, printer of labels, etc...
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Case packer E 4040
A case packer for simple line connection with Uhlmann cartoners or stretch banders for GMP-compatible production from the beginning to the end.
- The E 4040 processes up to 400 cartons or 60 bundles/minute and packages ten shipping cases with max. measurements of 300 x 300 x 400 mm in the same time
- Extremely easy operation, quick changeover of formats, infinitely variable format setup
- Double-sided case closing with adhesive tape or hot melt
- Operator terminal and printer interface
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The flexible way to fill transport packages
The especially for this machine developed carton handling system enables the packing of difficult to handle sale packages, in standing or laying position, in a large range of performance.
In combination with appropriate machines for erecting and closing of transport packages or other peripheral equipment a system solution – especially adapted to the requests of the customer – is available.
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The Maxim Beverage Multi-packer can be configured for bottles or cans, which can process up to 3000 cans or 1800 bottles per minute. Its speed and flexibility to run virtually any commercially available paperboard or corrugated cartons provides an integrated packaging solution.
The Maxim Beverage Multi-packer is made in ergonomic stainless steel, which reduces maintenance and cleaning time. Operators can easily perform change overs in 30 minutes or less, with this automated packaging equipment, and programmable change points are recalled with a single selection of a touchscreen.
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MP50 High-Speed Multipacker Overview
Pearson Packaging Systems' MP50 High-Speed Multipacker loads beverage carriers into two cases at a time at speeds up to 50 cases per minute.* With Control Logix programming for smooth servo driving operation and a no-tool changeover of less than 15 minutes, the MP50 can pack carriers into trays, RSC, HSC, or tablock cases.
Designed to Perform
The MP50 uses a Moving Gripper Head that grips and lowers groups of carriers into waiting cases. The flighted case infeed conveyor positions the cases, raises the cases to meet the dual gripper heads, and then lowers the carriers into the cases. Once the cases are filled with carriers, they are discharged.
Reliability Plus
The Pearson MP50 High-Speed Multipacker is engineered and manufactured for continuous, reliable performance. Every MP50 is supported by Pearson’s team of service and technical support professionals who are available 24-hours a day, 7-days a week—worldwide.
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CF-5 Case Erector / Case Former
Loveshaw now offers a semi-automatic case former. This low-cost machine has an ergonomic design and accomodates a wide range of boxes. The CF-5 is PLC driven and requires no lubrication. Slide and lock legs adjust to meet most conveyor heights.
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Semi-Automatic Case Former / Case Erector - BEL 450 Overview
The BEL 450 is a semi-automatic poly bag inserter & pack station with top & bottom case taping. Designed for use on bulk filling lines, the BEL 450 provides a cost effective alternative to the difficult process of manually inserting poly bag liners into corrugated cases. Cases are placed on the vacuum plenum after which a poly bag liner is placed into the box. The bag is quickly drawn fully into the case leaving no voids in the box corners, and the case is then ready to be filled.
Filling of cases can be done manually or automated further with the inclusion of an optional programmable weigh scale that can also verify count. Alternatively the BEL 450 semi-automatic poly bag inserter/case former can be fitted with an optional load cell for interfacing with existing automatic scale filling equipment such as auger or hopper fillers, and belt feeders.
After filling, the operator closes the poly liner, folds the top case flaps closed and moves the case forward into the conveyor where tape is automatically applied to seal the top and bottom flaps. The BEL 450 semi-automatic poly bag inserter/case former is an ideal solution for automating bulk packing lines and can quickly recover its modest investment through labor savings and improved efficiencies.
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Here's a simple and economical way to eliminate hand packing costs and increase production. One labor saver case packer can replace an entire hand packing crew, providing a quick payback in labor savings alone. Designed for simplicity and ease of operation, this case packer is easy to install, requires little maintenance, and runs a wide range of product sizes and case styles. Its compact footprint and modular design allows installation where floor space is limited, making this case packer ideal for packagers searching for economy, flexibility and reliability.
The Model 29 case packer is designed for large cases. For smaller cases, choose the Model 19 case packer.
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HPX62
Semi automatic horizontal case-packer
HPX 62 machine is suitable to collect and feed into carton boxes, flow-packs, bags, etc.
Semi-automatic cycle with mechanical-pneumatic operation, controlled by electric synchronisms. The products coming on the feeding belt are stacked by required layers in the stacking area. The carton has to be placed into the hopper by an operator; the feeding of the carton is automatic, as well as the unloading onto the motorized outfeed belt.
HPX 62 is suitable to be connected in line to tray erectors, cartoning and closing machines.
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Smooth controlled movements for optimum product loading
Wide trajectory range
High speed
ADVANTAGES:
Controlled and accurate product gripping and loading
Robust mechanical design
All types of product infeed possible
TECHNICAL CHARACTERISTICS:
Customised gripping tooling designed to protect your bottles and labels
Loading funnel adapted to your specific case design (including cases with dividers)
Central control system in order to manage the acceleration ramps
PERFORMANCE:
Payloads of up to 48 x 75cl bottles
Quick and easy size changeovers
Speed: up to 22 000 bottles/hour
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What does it do?
- Our robotic top loaders allow you to place a variety of packaged products directly into cases, trays, crates, and other types of secondary containers.
How does it work?
- Product is collated into a group using one of our custom collation methods. The product is then picked by a specially designed end-effector. The fully servo-driven robot ensures smooth placement into the secondary container.
What can I pack?
- Bags, pouches, flow-wraps, thermo-formed containers, as well as a variety of rigid containers such as cartons, cups, bottles, etc.
How productive is it?
- The top loader can pack up to 300 products per minute when using our Smart-Trak™ collation and up to 300 bags per minute when using our Smart-Bin™ collationEven higher speeds can be reached with rigid containers. Our latest project involved speeds at 900 cups per minute!
How is the changeover?
- End-effectors can be changed out within 30 seconds using a simple clamping mechanism. Most settings can be created from the operator panel and saved as unique product codes. The robotic motion is also easily changed and saved as unique product codes.
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The Series 12TM boasts quality construction in a small footprint. It accommodates a wide range of case sizes to fit nearly any application. The case type used the Series 12TM is regular slotted cases (RSC). It achieves speeds up to 17 cases per minute (product and pack pattern dependent) with pick-n-place product loading. Other value added features include the industry standard Allen-Brandley 7" Plus PanelView touch screen and case sealing options.
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Technical specifications
Performance
TL 1: Up to 10 cases/minute, depending on product and collation.
TL 2: Up to 20 cases/minute, depending on product and collation.
TL 3: Up to 30 cases/minute, depending on product and collation.
Various machine models for different sizes available:
Size range from to
A 180 mm 620 mm
B 150 mm 400 mm
C 150 mm 620 mm
Other sizes on request
Control
Siemens
Allen-Bradley
Power consumption
Machine: 10 kW
Hotmelt: up to 7 kw
Air consumption
0.62 NL/box, 6 bar, 1/2" - connection
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The Hartness Model 835 Flex raises the standard for flexibility and reliability in medium speed, vertical case
packing. Engineered versatility is the heart of the system. The machine’s broad options package gives it the
flexibility to handle a wide range of container types, shapes and materials. Glass, plastic, cans and paperboard in round and non-round configuration, and ranging in size from 2 ounces to 2 1/2 gallons, are all easily handled in the Model 835 Flex. Depending on size, containers can be packed in multiple tray or case configurations for increased throughput speed. An integrated high speed laner option ensures integrated responsibility for the laning and conveying of difficult shaped bottles. The air transfer option allows for the case packing of a variety of difficult shaped containers including reverse tapered bottles, flasks, chimed cans, and trigger bottles.
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Case Filling Machine KF 350
- max. 120 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machine KFTW
- max. 180 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machine KS 400
- max. 120 bags / min
- 50g - 3000g
- box size range up to 600 x 400 mm
Case Filling Machine KP 400
- max. 100 bags / min
- 50g - 3000g
- box size range up to 400 x 300 mm
Case Filling Machines KF 350
- Simple to operate
- Quick sizechange to other packs
- Motorised height adjustment
- Flexible packing patterns
- Solid and compact machinery
- On-board electrical cabinet
- SIEMENS S7 PLC with Siemens interface
The Case filling machine KF 350 collates bags and drops them by gravity into standard pre-erected cases. The packs (generally FFS bags) are conveyed, lying flat, into the Model KF 350 case filling machine. The bags are equalised between top and bottom belts as they enter the system and are then accelerated by a second conveyor. A dividing conveyor and a system of pack stops allows the bags to form a layer, two bags wide, on top of the flaps. If needed, the flaps can be equipped with belts to assist bag transport and layer formation. When each layer is complete, the flaps open and the bags drop by gravity into the case. The cycle continues until the correct number of layers transfer into the case. Where layers are more than two bags wide, the case is indexed underneath the release flaps as the bags are dropped in. Optional, a top pusher and vibrator can be integrated in the line.
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Case packers, Cartoners
