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· Positive
· High speed
· Flexible
ADVANTAGES
· Positive case extraction
· Precise case forming
· Inner flap folding guaranteed
· Accurate gluing and squaring
· American cases (RSC), half cases, cases with special flaps and pre-joined display cases can all be handled on this machine
ERGONOMICS
· Clean design offering easy access
· Centralised adjustment points to ensure a quick format changeover
CHARACTERISTICS
· Extensive size and speed range
· Several case sizes can be handled on the same machine (multiple case magazines)
· Various options depending on requirements: choice of operator control panel, automatic size changeovers, etc.
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The BE-2/3/4 Monoblock are completely automatic machines designed for unfolding and erecting boxes. The folded boxes (flat) are kept separately from the machine motorized store and opened by suction cups. The same suction cups, acting together with an angular arm, longitudinally convey the boxes through the machine quickly grabbing the bottom flaps, folding them and so preparing the box for the sealing; in fact these machines are connected to a taping machine for the only bottom sealing: so the box is ready to be filled. All these machines are controlled by PLC Siemens.
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The automatic case erectors F144/145/146 draw, erect and seal with adhesive tape the bottom flap of cardboard boxes, ready then to be filled, with a variable output between 500 and 800 boxes/hour according to the dimensions. The machine adjustments are simple and fast. They have been designed for easy use also by unskilled people. They do meet the CE regulations on safety.
- Metal grill guards only for mod. F144/4 - F144 - F145
- Control board with indicators of operation anomalies.
- Rotating air cylinders, individually controlled, for an optimal box squaring
- Suction cup carriage adjustable in height/width
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Motorized box storage for 150 boxes (300 boxes – ML - on request)
Box storage available on left (SX) or right side (DX)
2 x Carriages moved by compressed air with vents to pick the plain boxes from box storage, square them and push them in the motorized driving belts (2 x Motors HP 0,18) while folding the bottom flaps & sealing them with the tape sealer K11, 50 mm (K12, 75 mm on request).
Machine controlled by PLC to synchronize the different machine movements and eventually harmonize other machines to be connected (box filler – conveyor line – carton sealer etc).
Safety Protections with switches to disconnect electrical & pneumatic if opened
Control panel equipped with:
- Box counter Low box storage alarm
- Brake/end tape alarm
- Full line alarm after the machine
Box dimensions
F144
Min. W. 150 H. 120 L. 200 mm
Max W. 350 H. 450 L. 450 mm
Production 12 bpm
F144/4
Min. W. 110 H. 100 L. 150 mm
Max W. 350 H. 400 L. 400 mm
Production 12 bpm
F145
Min. W. 150 H. 120 L. 220 mm
Max W. 350 H. 450 L. 560 mm
Production 10 bpm
F146
Min. W. 200 H. 200 L. 300 mm
Max W. 400 H. 400 L. 620 mm
Production 8 bpm
HIGHER SPEED MACHINES WITH ELECTRICAL MOVEMENTS
F344 – F344/4 – F345 – F346
The 2 vents carriages are moved by electrical axes instead of pneumatic pistons to reach a max speed of 18 bpm F344 and 16 bpm F346.
The machine control panel is equipped with:
- Touch Screen Panel with Trouble Shouting
- Automatic “0” setting up
- Vents carriages speed adjustment
- Box counter – Box timer to set up productivity per minute
- Low box storage alarm
- Brake/end tape alarm
- Full line alarm after the machine
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SOCO Pack ATS - tape
Case erector with integrated bottom sealing.
The SOCO Pack ATS is a high speed, fully automatic case erector with integrated bottom tape sealer. The machine is easy to operate and adjust for different case sizes by simply turning a handle. Its compact design allows easy installation into a new or existing production line.
The SOCO Pack ATS is the perfect start of the packaging line.
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Automatically picks and forms top load cartons/trays via lock or glue
Capable of forming cartons by lock, fold-over end wall, or glue
Pick-n-place carton feeder
Can be equipped with 1, 2, 3, or 4-forming heads at a time
Overload detent system for jam protection
Quick change tooling consists of plunger, forming cavity, hopper frame, shuttle bar and pick bar
Vacuum pick control by foot switch or conveyor mounted photo eye
Full safety guarding
Heavy duty construction for long term reliability
Speed: up to 60 strokes per minute
Casters and leveling feet for portability
Integrate with a packing conveyor and RAC, SLC, or 16C tri-seal closer to create a complete Top Load Packaging Line
Options
Washdown construction
Plunger mounted air cylinder to eject cartons
Flighted outfeed conveyor
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Operation
Erecting of cartons from flat carton sheets.
Products
Corrugated card board- or solid fibre board cartons. Standard trays, display trays, trays with U-stacking edge, Plug-in-flap, Braces, 3-side-close-lid or crates.
Design
Wide format variability with compact design. A servo controlled format plug allows maximum performance (up to 40 T/min) and shorter format change over times.
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TBF40
The TBF 40 machine can erect trays and boxes with covers. Boxes can be closed with hot-melt glue or tuck-in closure. The TBF 40 is suitable for food, bakery or frozen products, ice-creams, spare parts, small metal products, textiles, etc... It can also be connected in line to closing machines, dosing and filling units, to create complete lines.
The machine can be equipped with:
Erecting hopper adjustable by hand-wheels
or engines;
High capacity magazine;
Stainless Steel Frame.
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The new Combi CE-10 is an automatic system that erects and bottom seals corrugated cases at speeds from 500 to 700 cases per hour. This new value-priced case erecting solution is ideal for applications that require more throughput than manual case erecting can provide. This versatile system creates instant labor savings and increases production for a wide range of medium-speed applications. With industry-leading standard features like low-case and low-tape alarms, and fast no-tool changeovers, the CE-10 is a simple, operator-friendly solution for your packaging line.
Standard Features
- High-capacity powered case magazine holds 150-200 cases
- Small footprint design minimizes floor space
- Low case & low tape alarms with stack light assure continuous operation
- Safety interlocked guarding restricts access to moving parts
- 2 inch 3M Accuglide II Tapehead
- 10 case per minute operation for medium speed packaging lines
- CE international certification
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CF-20T Case Erector / Case Former
A fully automatic Case Former built for applications that require a small foot print and slower speeds. A patented box flow process has made the CF-20T a one of a kind Case Former.
Standard features:
Powered hopper
Small footprint
Positive drive system
Quick changeover
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The Superformer SF1 erects RSC cases, folds the bottom flaps and closes them with
tape. Unique features of this machine include stainless steel exterior finish, automatic case squaring system, easy size change, tape and case monitoring.
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FOR-1500
Automatic carton erector Freestanding
Output: 1500 cartons/hour
The automatic carton erector FOR-1500, freestanding version, draws, erects and seals cartons, with adhesive tape or hot-melt glue (optional). The machine sends the cartons by the conveyor belt to the carton packer freestanding Serie MEGA.
The change format of the carton size is simple and quick.
Safety is total and oversize PLC can be increased.
FOR-1500 is also available in the antiexplosive version: Serie FOR/AD.
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Fully automatic machine suitable to erect boxes and trays, either with tuck-in or hot-melt glue closing with Nordson applicator.
The V 103 machine operates with flat blanks, microwave or corrugated cardboards and it can also be equipped with fast size changeover through digital indicators.
Machine can be provided with special forming head for double-side flaps, with tuck-in on the bottom.
V 103 machine is particularly studied for packaging lines and it can be linked to loading and pick and place systems, lid closing machines,conveyors etc.
Main fields of use are food industry, biscuits, ice-cream and frozen food industry, mechanical, components-spare parts, plastic industry.
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The WF30 fully automatic case former / case erector overcomes the common variables involved in forming cases that are often associated with the quality of corrugated. It easily handles the common imperfections in corrugated that can disrupt the forming process, and this remote demand-controlled machine will effortlessly open and form your RSC, HSC or CSSC cases at 30 SPM.
The WF30 automatic case former has re-invented the toolless set-up, offering simpler, "user obvious" features that mean a quick and easy case size adjustments for packaging lines. Box one is ready to run without the use of tools or guide-books. A color-coded, tactile guide offers a more efficient, friendly system for operators.
Case forming is handled by the Pin & Dome mechanical mechanism and the pin adjustments can be easily released and re-inserted into any different position quickly without having to completely unbolt the mechanism. A new case squaring system, ensures accurate forming by checking squareness throughout the entire forming process. The Tilt-out Tape Head (for the tape version), minimizes downtime with the quick and easy accessed bottom tape head, for fast tape changes.
The WF30 is available for pressure sensitive tape case sealers or hot melt glue forming.
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The KF lock-style forming machine is a best-in-class machine. Along with the prestige of being the most widely used top-load carton forming system in the world, it outsells all other machines combined. The KF former has evolved into one of the most rugged, versatile and highest-performance machines in the industry - capable of running special carton forming heads to accommodate unique carton styles. The key to the KF's success is its simplistic design, fast change over, and ease of maintenance.
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The KOCH carton formers are employed for production of a huge number of varying boxes by application of a stamped carton blank made of solid fibre board or corrugated cardboard. The carton blank is picked out of a magazine by vacuum suckers. Afterwards the carton blank is placed into guide rails. Horizontal, oblique or pallet magazines are available depending on demand. Individual tracks or dots of hot glue are applied on the glued joints during feed via forming tool.
After reaching the stopper the carton blank is pressed through the forming tool by a forming tappet, moulded in and glued together. The finished boxes are transported out of the machine via outfeed conveyor belt rising laterally or frontally out of the machine. The glue tracks are controlled via machine control. The adjustments for different formats can be entered directly on the user interface. Furthermore it is possible to employ crimp tools to form the carton blanks without using hot glue.
Advantages of this machine technology
- Different sizes and performance ranges allow the optimal selection of a carton former depending on particular demand.
- Change of forming tools is not required, because the tools are equipped with adjustable spindles. Only the forming tappet must be changed.
- Quick format change
- Drives via servomotor, resulting in easy adjusting on the control monitor and format optimized motions.
- State-of-the-art control technology via industrial PC with convenient operator guidance via touch screen. Optionally Siemens S7.
- Telephone connection for remote diagnosis
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Robopac presents an automatic carton forming machine with a high output and a long lifespan. The new SUPERBOX forming machine retrieves the cardboard blanks, opens, folds and forms the boxes and then seals the bottom with tape. This highly versatile machine can use tape rolls of the kind commonly found on the market. The machine is composed of a blanks magazine, a section where the cartons are opened, and a discharge roller where the cartons are taped at the base.
Format changeovers are easily done using 5 handwheels and adjusting the strikes in the blanks magazine and the position of the suction caps. Three versions are currently available — Superbox 544, 545 and 645.
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Setting new standards, Lantech has always stood for cutting edge innovation and our C-Series case erectors continue that tradition.
We've set new standards for productivity and efficiency in low speed case erecting applications
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Technical characteristics:
- Highly reliable box assembly by means of mechanical movements around a single geared motor.
- Construction in stainless steel and profiled aluminium sections on a painted, mechanically welded chassis
- Easy access, wide-opening doors facilitate maintenance.
- Easy to use. computer managed, with a pivoting display unit for the operator
- The autonomous nature of the machine means that an operator is not required to be present permanently
- Precise and economical gluing by means of a 'Hot Melt' glue injector distributed by roots rotary pump fed by an 11 litre tank.
- Memorisation of the glue setting for each format
- Manual setting by means of wheels, average setting time: 10 minutes.
- Electrical rating: 7 kW.
- Pneumatic consumption. 25 m/h at 7 bars
- Options:
largo capacity box cartridge.
304L stainless steel body.
Stacker.
"C* module lor folding of edges with trays in direction of the machine length.
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TRAY ERECTOR MODEL TL-10
MACHINE SPECIFICATION
The TL-10 series is a fully automatic
Tray erector system designed to erect tray for multi pack product.
Magazine up to 3000 cartons with Auto' feeding system.
The TL-10 is extremely easy and fast carton size change (with in 20 Min.).
Machine form- Flat carton blanks are stacked in the hopper which can be refilled while the machine is in operation.
With each machine cycle a feed bar, fitted with vacuum cups, extracts a carton and places it, in register, on the conveyor.
Mechanical feeders feed the carton to the forming head, and inject glue on the 4 corners.
A plunger descends, folds up the side walls of the carton and simultaneously engages the corner to erect it.
The TL-10 machine is easy clean and access to all parts.
Designed for quiet low maintenance operation
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Setting New Standards. Lantech has always stood for cutting edge innovation and our TE-Series tray erectors continue that tradition. We've set new standards for productivity and efficiency in tray erecting applications.
If you want to automate the process of erecting trays or want to simply upgrade or replace older equipment, you'll want to take a look at the many advantages we offer for your operation.
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The bag in box BC-01 is feed the bag from a roll, seal and fold the edge around the box.
The bag placing technology can be widely used and is very flexible. The film dimensions, thickness and materials (LDPE, HDPE, etc.) can vary largely.
The technology can be found in various concepts (solutions) and in various forms.
The technology can be widely used. Businesses benefit from optimum product protection and transport.
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The Superliner™ SL220 Gusseted Bag Maker & Bag Inserter makes a polybag from Roll Stock Film of Continuous Gusseted Polyethylene Tubing, inserts the bag into a bottom closed shipping container: case, crate, drum or tray, and cuffs the bag over the edges.
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Bag Inserter Opens, Inserts, and Cuffs Bags Up To 18 CPM!
The Pearson B18 Bag Inserter is designed to automatically open and insert a plastic bag into an empty RSC. Tablock RSC. HSC, FOL, or Bliss style case, tray, or container at speeds up to 18 cases per minute. This Bag Inserter is an extra heavy duty, three shifts per day, dependable machine capable of handling a wide range of bags, styles, and sizes.
Flat or gusseted bags from presealed and perforated roll stock are fed to an opening station. A vacuum plenum secures the bag and the carriage opens the bag above the waiting case. A cuffing mechanism contains the bag and permits a mandrel to enter the bag and travel to the bottom of the container. Simultaneously, the cuffing mechanism cuffs the bag.
As the mandrel is retracting, the carriage closes to allow the vacuum plenums to secure the next bag, maximizing vacuum establish time. When the mandrel is retracted, the case is released to transfer out of the loading station.
For future capacity requirements, Pearson's BI18 is fully upgradable to the BI25 Bag Inserter for speeds up to 25 cases per minute.
Pearson's BI18 can either be positioned over an existing conveyor or one can be supplied by Pearson as an option. Case control guides and case indexer are standard. This machine is equipped with a fully enclosed guard package, complete with electrical interlocks. An Allen-Bradley6, PLC, PackML compliance, ULe Listed Control Panel, two bag roll stands, and inventory control photoeye at discharge are also standard.
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Gentle product handling and precise operation are key in maintaining maximum package quality, and A-B-C lift and place case packers provide both. Synchronized operation keeps containers under complete control during case packing. PLC electronics precisely implement all operating commands to ensure accurate placement, and provide instant response to changing production conditions.
For glass or plastic containers, cans, or cartons, choose the Model 101, a pick and place case packer that provides smooth and gentle product handling to maintain optimum package integrity.
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Deam Case Handling Systems
Deam Packing Systems
All Deam equipment is constructed from stainless steel, a material well suited to the dairy and beverage industries where leaks may occur, and frequent washing is required.
Deam offers Case Packers and Product Conveyors for:
Plastic bottles in various sizes
One gallon (4L) plastic jugs
Cartons - half-pint (250ml), pint (500 ml), liter or quart sizes
NEP 4 oz., 6 oz., 8 oz. gable top cartons
Pouch-Pak milk bags - 4- litre bags containing 1.333 litres each (Canada only)
Creamer Cups
Cultured product
Key Features of Deam Equipment:
All stainless steel construction
Compact design
PLC controls with Nema 4/4x stainless steel panel
Touch screen operator terminal with system diagnostics (option)
Soft load design
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This new 2-in-one design simultaneously uncases empty bottles from reshipper cases while place packing full bottles, utilizing only one machine, in one location, with no labor. This innovative machine will increase line productivity by eliminating manual uncasing and case packing; reducing bottle breakage and label damage; and ensuring a consistent bottle supply to the production line.
Here's how it works:
As the bottle transfer head lowers to the conveyor, one side of the head grips the load of filled bottles for case packing. It cycles the bottles into the waiting case, and as they are packed, the other side of the head locates the empty bottles in the adjacent case. As the bottle transfer head returns to the conveyor, it carries empty bottles to be filled.
After unpacking, the emptied case moves to the packing station where it is packed with filled bottles and transfers to case sealing. Meanwhile,the empty bottles travel by conveyor in a loop for cleaning, filling, capping and labeling- then back to the Model 360 where they are packed into the emptied cases.
The cases move in a straight line from depalletizing through unpacking and case packing, then on to top case sealing and palletizing.
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The Incarobot/Decarobot is an automatic crater/decrater designed specifically for returnable glass bottle filling lines with rapid format changeovers.
The movements of this automated machine are programmed to perform high-speed crating/decrating. Suitable for various applications, the machine is very flexible due to the modularity/orientation of the units, wide working area and combined operations. Easy access and minimal floor space requirements mean it can be readily fitted into existing lines.
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VZT210 Traypacker
DESCRIPTION
Machine to pack bottles in trays for a width up to 800mm and a buffer table of 1200m long
ADVANTAGES
Easy to adjust (recipes) on a large variety of bottles
Easy movable
More flexibility in production
OTHER VERSIONS
Standard collation table: VZT110, VZT111, VZT112
Traypacker to pack in trays: VZT211, VZT212, VZT220, VZT221, VZT222
Traypacker to pack under trays: VZT230, VZT231, VZT232, VZT240, VZT241, VZT242
Double traypacker: VZT300, VZT301, VZT302
Traypacker for not accumulating bottles: VZT400
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Cardboard box Forming/Closing machines
Ave Industries produces automatic machines to form American cartons, using hot melt glue for the lower laps.
In addition, machines for closing the upper and/or lower laps of the carton by self-adhesive tape are also available.
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Case packers, Cartoners
