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SHAMAL is a horizontal flow wrap type packaging machine that produces pillow bag in air-tight form as well with three seals originating from a wrapping material sealer reel. SAMAL has also been design for M.A.P (Modified Atmosphere Packaging). High flexibility: the format can be changed in just a few minutes. Aesthetically perfect packs. Easy to clean and sanitized: cantilevered concept and stainless AISI 304. Packaging speeds: up to 70 packages per minute in M.A.P.
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HORIZONTAL PACKAGING MACHINE. INTERMITTENT MOTION, MOD. CO 150/1 CO 150/1 is an intermittent motion packaging machine to pack solid, powdery, granular, liquid and viscous products in 3-side and 4-side sealed sachets for pharma. cosmetic, chemical and food industry applications.Fully electronic control, motion by brushless servomotors and mechanical cams, operator's interface by wide (8 inches) and user-friendly screen allow to achieve a high flexibility in dosing any kind of product in all the achievable sachet formats, in single or twin sachets connected by vertical perforation, on one or two packaging lines.The "clean" design and the cantilever execution of dosing and sachet-shaping groups make CO 150/1 fully compliant with GMP and FDA regulations.
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Starlight
Electronic form fill and seal machine
Iman Pack horizontal flow-pack wrappers are suitable to package solid food and non-food products, pharmaceuticals, and hardware with heat-sealing material.
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SCIROCCO.
Designed to meet the most demanding requirements in terms of packaging speed, hermetic sealing, ease of cleaning, and high quality standards of the internal and structural components.
SCIROCCO is the new PFM Flow Pack for high speed M.A.P. (Modified Atmosphere Packaging) of cheeses, breads, fresh pasta, sausages and salami, meats and other products.
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Better cutting - manual cutting systems
the ergonomically formed cutting carriage with cutter cassette cuts with absolute safety in both directions.
The cutter cassette can be replaced in one easy operation.
cassette with circular knife for paper, corrugated board etc.
cassette with blade for film
for use with roll material, such as paper, corrugated board or foil, we offer you the time-tested cutting systems with dispenser
freestanding or directly at the packing location
with changeable cutting cassette
standard cutting widths up to 160 cm, vertical cutting stand up to 200 cm
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When material must be dumped from bags, Vac-U-Max bag dump stations provide operators with a means for doing so at a convenient level, with less chance of material spillage and with provision for evacuation of any dust that may result from the dumping.
Features
- Engineered for easy cleaning.
- "Unitized" body is fabricated with fewest possible welds. All interior bends are minimum 1/8" radius and the few corner welds are ground to not less than 1/8" radius.
- Available in 304 or 316 stainless steel or carbon steel.
- Body is supported by separate, strong frame made from square tubing. No crevices for material to accumulate.
- Sturdy, easily removable grate provides rigid surface for bag slitting and dumping, ample open area for material to drop into body.
- Magnetic grate to retain unwanted ferrous material can be furnished.
- Body has integral dust hood with gas spring assisted lift-up door. Can be furnished with integral dust collector; air actuated low pressure valve with tubular outlet to connect more than one station to remote dust collection system; or plain tubular outlet.
Baffle inside hood directs air and dust downward and to the rear and is removable for cleaning without requiring tools.
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STANDARD dispensers - the approved quality
thousandfold approved, sturdy, durable
with smooth tear bar for paper or serrated bar for paper and foil
practical one-handed service
for rolls 30-100 cm wide and up to 22 cm diameter, max. 20 kg
sturdy powder coated profile steel frame either light grey (RAL 7035) or elegant chromium plated
the spring-loaded tear bar is also an effective roller brake
versatile combinations with curling ribbon dispensers for 1-12 reels possible
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Automatic packing machine
IMB AUT 240 COMKPACT, have been projected and built keeping in mind of the various typologies of feeding you roll that are set in the cycles of job.
The versatility of this machine allows him to be set in direct exit to the checker as unity of line to different Checkers or fed by tables of accumulation in automatic.
The machine is managed by PLC and it is able to manage the introduction and clearing you roll in various stations of unloading.
- Structure to closet with integral protection
of the mechanical and electronic parts
- Ample range rolls up to 500 mm
- Cutter film-fabric with electric blade hidden
- Every type of polythene, both transparent and coloured,
according to optional features, can be used
- Control microprocessor with trouble-shooting feature
- Output capacity up to 4080 rolls/h
- Longitudinal Welding by Thermo-fusion
- Edge-Closing by thermo-retraction with hot-air
- Possibility to wind more turns of polyethylene on the roll
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- The fabric roll are passed into the machine through belt conveyer system..
- Fabric Roll ready for packing is pushed from belt conveyer for wrapping by a pneumatically operated plate. The fabric roll gets wrapped by polythene sheet in the process and is ready for width wise sealing..
- The width wise sealing and cutting of the fabric roll is done by the vertical movement of top sealing bar which completes the warping of polythene on the fabric roll and also performs width sealing of the polythene sheet.
- Once the width wise sealing is complete, the roll is moved forward to the side sealing assembly.
- The polythene ends on either sides of the roll are pulled together for proper side sealing and cutting by suction pumps.
- Pneumatic operated side sealing bars perform the side sealing and cutting of the extra polythene thus completing the basic packing operations.
- The sealing bars have special sealing and cutting wires running across them that are automatically heated at the time of sealing and cutting operations.
- On the completion of side sealing, the packed fabric roll is transferred to a heat chamber so as to crimp the polythene tightly over the fabric roll. This ensures packing without air gatps in the rolls.
- The complete system is PLC controlled and the electricals are placed inside a separate box for the convenience of the operator and the maintenance staff.
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Although originally known as cellophane wrapping machines, Marden Edwards overwrappers can wrap just as easily with a wide variety of heat sealable films and papers. Polypropylene is the most popular wrapping material but Paper, PVC, Polyethylene and the new corn starch based biodegradable films run equally as well.
Because Marden Edwards knows that every production line is different every machine can be designed to be either left or right handed for controls and to be fed from either side or the front. Site engineering standards are taken most seriously and a wide range of PLC and inverter types can be selected.
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The Adept Quattro s650H robot is the newest version of Adept's highly successful parallel-style, high-speed packaging robot. With a patented 4-link parallel drive and a light-weight carbon fiber construction provide packaging cycle times twice as fast as conventional packaging robots and up to 240 pick-and-place cycles per minute. This new robot boasts all the performance features that made the previous model successful, with the added bonus of a stringent hygienic design.
The Adept Quattro s650H robot is also the world's first packaging robot to integrate its controls inside of the robot mechanism. This eliminates the need for costly and maintenance-heavy external controls cabinets. The integrated controls also saves valuable factory floor space and simplifies installation.
The Quattro s650H runs on Adept's industry leading SmartController platform, which provides fully integrated vision and conveyor tracking for up to 6 conveyors. This creates an ideal solution for high speed packaging applications in which products are randomly located on moving conveyor belts.
The Adept Quattro features over-the-belt mounting, a 1300 mm work envelope and 250 mm Z-stroke along with a wash down option for usage in sensitive manufacturing environments, which require frequent washing to prevent product contamination.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 700kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-210kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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KUKA's many years of experience in palletizing offer you new possibilities in the field of palletizing and depalletizing. The tried-and-tested modular system gives you the choice of a wide range of perfectly-coordinated components.
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This is an area in which ABB services a multitude of installations, covering a host of different products, applications and packaging line set-ups.
These include frozen food, bakery and confectionary as well as ice-cream, meat and fish, cheese, pet food, medical products, shampoo and perfume bottles.
Able to achieve a staggering 150 picking cycles per minute, the IRB 340 FlexPicker is our star performer in this area.
For full 6-axis flexibility, less demanding cycle times and payloads of up to 5 kg, we recommend our IRB 140.
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Amazing flexibility!
Using vacuum cups or mechanical grippers, a Bosch Delta Robot can be created to suit nearly any application. Two forms of robots are provided by Bosch. One of which is a Top Loader, the other is a Feed Placer. In Top Load applications, the product is picked from an incoming flow and placed in a case, carton, or tray. Feed Placers pick product from an incoming flow and place it directly into your wrapper infeed, thermoformer infeed, bucket chain conveyor, or nearly any form of a flighted or pitched conveyor.
Faster than conventional robotics!
The Bosch Delta robot arrangement allows the actuators to be located in fixed positions, greatly reducing the mass of the moving structure. In turn, this enables the Delta Robot arms to move at an exceptional rate - up to 10 times the acceleration of gravity!
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Polypack's patented robotic Pick & Place system ensures product stability throughout the entire wrapping process. This robotic system is the only pick and place equipment capable of handling ovals and unstable products. With no pusher, this system can wrap virtually any product, regardless of stability. The ROKH system is the most innovative and advanced loading, unloading, and collating system available. ROKH System are simple, versatile, easy to maintain, and most of all, cost effective.
The robotic pick-and-place system is widely used in the personal care and pharmaceutical industry because of its capability of handling oval bottles such as oddly shaped shampoo bottles.
ROKH Infeed
Polypack's patented robotic Pick & Place system, designed to collate and load products directly from a conveyor onto the film of the shrink wrapper. This system assures perfect product transfers and allows for quick and easy changeovers. The ROKH can be placed on the side of a current line, or integrated inline.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 700kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-210kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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Complete range of solutions to meet your specific case loading and/or palletizing requirements
Maximum versatility of the robotic concept
Wide expertise in handling corrugated board and in product gripping tooling design
High performance and reduced layout constraints
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Flexpicker
Flexpicker is a high speed parallel arm picking and placing robot supplied by ABB. FlexLink integrates the robot into applications requiring that products be picked to be placed or packed according to a specific pattern. The FlexLink products include conveyors, supports and control system.
Using its vision tecnology, the system is accurate in that it only selects perfect objects. If, for example, a cookie, a piece of chocolate or a pill is defect the robot will ignore it.
Flexpicker readily handles 150 picks per minute, corresponding to a cycle time of 0.4 seconds.
The IRB 340 robot used is also available in a stainless steel version, making it ideal for for operations requiring extra clean environments. This robot is highly suitable for use in food, pharmaceutical, medical and electronics applications. The IRB 340 is certified for clean-room applications, clean-room class between 2 and 3 after DIN EN ISO 14644 part 1 + 2.
Pick and place units
Using standard elements, FlexLink can supply a wide range of pick & place units, for handling everything from small lightweight goods such as plastic bottles, up to heavier applications in the automotive industry. Loads up to 50 kg are possible.
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FLEXPICKER TM
Robot system FlexPicker TM for high performance top loading
The high performance robot system FlexPicker is the best tool for a robot supported packaging process. The system is utilised especially for the filling of trays, folding cartons and boxes with packed and unpacked confectionery and biscuits. The products can be inserted any way you please in mono and assortment packaging. It enables each robot to output up to 140 pick & place cycles per minute.
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What does it do?
- Our Swing Machine has the ability to pack bags AND cartons in stand-up AND lay-down configurations on the SAME machine!
How does it work?
- horizontal configuration (applies to standard swing machine only):
Product is collated into a group using one of our custom collation methods. The product is then picked by a specially designed end-effector. The fully servo-driven robot ensures smooth placement into the secondary container.
- vertical configuration:Begins with collation and the picking of the product just as the lay-down configuration. Instead of loading directly into the secondary container, the product is placed flat into an intermediary cassette. Cases are tipped towards the cassette and the entire stack is side-loaded into the secondary container.
How productive is it?
- The top loader can pack up to 300 bags per minute when using our Smart-Trak collation and up to 400 bags per minute when using our Smart-Bin collation system. Even higher speeds can be reached with rigid containers.
How is the changeover?
- End-effectors can be changed out within 30 seconds using a simple clamping mechanism. Most settings can be created from the operator panel and saved as unique product codes. The robotic motion is also easily changed and saved as unique product codes.
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Using vacuum cups or mechanical grippers, a Bosch delta robot can be created to suit nearly any application. Two forms of pick and place robots are available from Bosch. One of which is a Top Loader, the other is a Feed Placer. In Top Load applications, the product is picked from an incoming flow and placed in a case, carton, or tray. Feed Placers pick product from an incoming flow and place it directly into your wrapper infeed, thermoformer infeed, bucket chain conveyor, or nearly any form of a flighted or pitched conveyor.
The Paloma-D2 pick-and-place robot aligns and places product into cartons, cases or trays. Its stainless steel construction meets many current hygiene standards and regulations for food handling. Fast production changeovers of less than 5 minutes are made possible with the new Gemini 3.0 software and tool-free changeable form sets.
Facts:
- Stainless steel construction is standard
- Meets many current hygiene standards and regulations for food processing
- Quickly clean with ingress protection rating of IP65 up to 1.5M high and splash proof area of IP54 above 1.5M
- Available with 1, 2 or 3 arms, the Paloma D2 picks products at speeds up to 290 products per minute
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All CAMA loading units can be combined in complete packaging lines, with different upstream and downstream packaging machines, or integrated with other machine modules for erecting, closing or lidding of different packs such as RSC cases, trays, display boxes etc.
Main technical advantages of the Cama loading units are:
Manufacturing flexibility
All CAMA models are composed of a main common frame on which various product and package handling systems are positioned. The requirements of different projects can be thus met with the possibility of converting and/or modifying the units in future to facilitate different utilisation.
24/ Seven
Cama machines are designed and build for 24-hours operation, seven days a week.
User-friendly
- The robot is positioned on a high level frame, allowing full accessibility and vision on all four sides and satisfying all layout requirements with the minimum possible footprint;
- Clean design, with the location of electrical cables and pneumatic pipes inside the frame structure, which are easily accessible by means of suitable openings;
- Advanced and user friendly operator's panel, from where all different functional parameters as well as the robot trajectory can be adjusted, modified and set.
Hygienic
Low product retention, thanks to the frame design of the units dust, dirt and any product debris does not remain in the system but drops on the floor for easy cleaning during production itself (essential feature for stainless steel IP65 wash-down executions).
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The new Ishida Packing System (IPS) offers fast, accurate but gentle packing of trays weighing up to 2.5kg into cases and Eurocrates.
Using high-speed delta robotics, its handling of individual trays is so fast that pre-collation is unnecessary. Individual tray-handling gives absolute freedom in choosing the number of packs per layer and per case, and the arrangement of packs in any layer.
- Reduced labour costs
- High speed (up to 150 trays/minute), high efficiency
- Simplified infeed (no collation) and crate handling
- Enhanced flexibility in crate layout and contents
- Uncomplicated set up, operation and changeovers
- Built-in collision avoidance protects products and equipment
- Available in single and twin robot configurations.
- Simple, robust, hygienic design: waterproof (IP65) up to 1.2 metres above ground
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Vacuum Former Loading
The RTS Solution
-High speed vision guided robot picking to load a variety of items into vacuum formed trays
-Progressive filling across multiple robot cells
-Line balancing ensures that the upstream process is balanced with the packaging equipment
-Can be applied to green field sites or small footprint enables retro-fitting to existing lines
-Gripper expertise to pick a variety of products, including meat, fish, cheese and bakery items
The benefits:
-Attractive payback : Reduces labour and improves profit per unit
-Flexibility : new marketing variants can be introduced with minimal re-programming
-Quality : Shelf life of raw food items can be increased with the suppression of manual handling
-Quality : Vision inspection enables products outside specified limits to be rejected
-Increased efficiency : Line balancing to optimise plant throughput
-Yield : for some applications, in-line checkweighing enables yield savings
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Pick and Place Robot
Rational top loading of products into cases, trays or crates.
A fully automatic unit suitable for top loading of products into cases, trays or crates. Products that can be lifted with vacuum, magnetic tool or gripper can also be packed. The machine consists of tooth belt driven linear units for X and Z movements mounted in a stainless steel frame with interlocked guarding. Products and package conveyors with guides included.
The nominal capacity is up to 30 cycles per minute depending on weight and travel distance. Control is done by a PLC and operator panel for easy operation. Format changes are carried out by adjustments, change parts and a Teach-In programme.
- High efficiency
- Easy to operate
- Flexible layout
- High technology
- Have tools for lifting single products or complete pack patterns
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Robotized packaging line for food products.
This robotized production line picks pastry shells from a conveyor belt and places them inside blisters at a rate of 300 products per minute.
The 3 "pick & place" cells are equipped with an ABB FlexPicker IRB 340 delta robot and 2 cameras used for:
* locating products on the inlet conveyor, in order to allow the robot to pick them via "conveyor tracking",
* verifying the pastry shell conformity, among the 70 possible shapes,
* verifying the shell shape quality,
* locating and verifying conformity and orientation of the arriving blisters.
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Robotized line for truffles picking.
Manufactured for a famous name of Belgian chocolate, this line is placed immediately after the cooling unit of the truffles and the units of flow wrapping.
This automated cell fills 7 kinds of blisters from 3 kinds of products.
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This machine loads automatically non-uniform or packed products in:
- a horizontal flow-wrapper
- a cartoner
- a thermoformer
- a tray, a crate
- a carton or a pre-formed carton
A vision system can be added providing changeover flexibility and also controls the quality.
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Miscellaneous packing machines
