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Series AS
Operation directly at the processing machine possible. Capacity per hour 120 kg – 1 t. Fully automatic, continuous de-oiling of metal turnings.
Series KSE
Robust Machines for systems for throughput of 850 l/h – 12.000 l/h. Fully automatic continuous de-oiling of short chips.
Series VZ
Charging load 100 kg with 8 batches/h – 200 kg with 6 batches/h. Fully automatic continuous batch wise de-oiling of chips.
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In the centrifugal drum there is a hydraulically activated sliding floor which moves in an upwards and rotational direction. The continuously fed materials first fall through the inlet funnel into the drum and land in a circle around the base of the drum wall.
The programmed sliding floor pushes the material in set cycles through the specifically designed bar screen integrated into the drum wall.At this point the material is separated into solids and fluids. The dried material is carried over the edge of the drum by the upwards push, bounces off the oil scraper ring on the housing wall and exits the centrifuge down through the tapered chip ejection funnel. The projected fluid flows off to the side along the fixed retaining wall down the diagonally placed outlet gulley under the drum into the adjacent holding tank.Subsequent material and the constant outwards motion of the sliding floor prevents the bar screen from sticking or getting blocked. The centrifuge's self-cleaning concept reduces cleaning work to the absolute minimum.
The sliding technology saves staff having to regularly clean the drums as they normally would. The machine housing stands on several oscillating components which ensure the centrifuge runs quietly.
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The PERMOLEX-POLAR Centrifuge
The continously operating centrifuge for the recovery of coolants when swarf and grinding sludge are processed.
ADVANTAGES:
- Suitable for swarf of all common metall classes and grinding sludge
- Very low residual moisture achievable
- High wear resistance due to manganese lining
- Continuous and fully automatic operation
- Low maintenance and service cost
- Very high operational reliability
- Short payback period
FUNCTION:
The metal swarf mixed with coolants or grinding sludge are conveyed by means of a suitable controllable conveying device. The metering screw (optional for K41 – K101) in the charging hopper of the centrifuge has the task to feed the materials evenly into the drum. According to the kind of swarf, coolant and continuity of the swarf flow to the centrifuge the use of the metering screw can be dispensed with. For swarf tending to get stuck or to stick (e. g. aluminium) the use of the metering device is basically recommended.
Due to the particular drum design and the effect of the centrifugal force swarf is spun against the inner wall of the centrifugal drum and is then slowly pushed upward within the drum by succeeding swarf. The throughput capacity of the centrifuge and thus the dwell time of the swarf in the drum are determined by controlling the conveying speed of the conveyor.
At the largest drum diameter the coolant passes out of the drum through an exchangeable bar screen into the spinning off area.
The dried swarf is pushed over the upper drum rim. Outside it is spun against an exchangeable manganese rebounding ring. Swarf and coolant are separately led out of the centrifuge.
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The ideal solution to unwanted oil in coolants and parts washers therefore extending the life of cooling and wash water! The Abanaki Mighty Mini SST can remove 1 to 2 gallons of medium weight oil per hour (depending on belt selection). Its stainless steel construction enables it to operate in harsh chemicals and heat while its integrated timer lets it run only when needed. The Mighty Mini SST is designed to minimize water content in the disposed oil; however the optional Oil Concentrator® will further reduce the water content in the oil to less than 2%. This is a tremendous cost saving if the oil is to be recycled or disposed.
The Mighty Mini SST weighs in at only 8 pounds and the ease of installation make this skimmer the most versatile of our line. Use it here today and there tomorrow as it installs in just seconds.
Features
- Integrated 24 hour timer
- Fan cooled motor
- Belts available 1" and 2" wide; materials specifically selected for your application
- Both sides of belt are wiped for better efficiency
- Chip resistant, baked on, powder-coated base and housing
- Spring loaded stabilizer bar
- 3-foot clear discharge hose and clamp
- 8-foot grounded power cord w/plug
- Stainless steel construction
Advantages
- Smallest and lightest of the Abanaki skimmer line
- Easily hand carried to the source of the problem
- Removes oil at rates up to 2 gallons per hour
- Designed for tank depths from 6" to 24"
- Belt and tail pulley can fit through a 2" diameter bung hole
- Great for automotive and mobile equipment service shops
- VERY affordable even for small businesses
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The CJC™ Blue Baleen OilAbsorb System are polishing systems, used to absorb oil from bilge water to below 5 ppm.
Based on a unique absorption principle with the specially developed and patent pending CJC™ Blue Baleen CJC™ OilAbsorb Inserts, the systems absorb oil from bilge water, process and waste water, ensuring environmentally friendly operations and constant and compliance with environmental regulations or internal ISO 14001 Objectives and Targets.
Typical applications are marine bilge water systems, wastewater treatment, rinse water and process water for recycling purposes.
With low operational costs, and practically no maintenance requirements, the CJC™ Blue Baleen OilAbsorb Systems are cost-effective solutions to bilge- and wastewater problems within industry and marine applications.
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Cleaning centrifuge for continuous separation and cleaning of cooling lubricants and washing fluids.
The liquid to be cleaned is supplied by a connection in the centre of the cover and reaches the bottom of the application vessel through a conducting cone. By accelerating the liquid, the sedimentation movement is immediately initiated for separating all specifically heavy solid impurities such as grinding and turning chips. The cleaned liquid rises upward and is conducted away via a skimming pipe. Due to the high-speed acceleration, the cleaned liquid rises up to 3 metres through the skimming pipe. The solid material in the application vessel is manually lifted out.
The RZ 400 is specially designed for separating non-emulsified oil from cooling lubricant emulsions or saturated washing fluids. This is a problem, for example, with hydraulically controlled automated machines and processing centres or washing systems. In this case, the two liquid phases are separated and the heavier solid material is collected in the application vessel. The liquid phases are carried out without pressure and have to be collected in a tank. The solid material in the application vessel is manually lifted out.
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Extremely robust industrial batch-processing centrifuges for de-oiling, oiling, washing and drying chips and parts. Available sizes for batches from 35 - 450 kg.
Standard equipment: Removable, perforated application vessel, no-wear generator brakes, motor protection (thermal), unbalance switch, automatic cover locking, signal lamps, timer.
Benefits:
- Robust industrial centrifuge
- Easy installation and handling
- Low maintenance cost
- Can be used in a Flexomat system (fully automatic
operation)
- Diverse uses
- Available as immersion centrifuge (oiling, wetting)
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- Simple handling
-Safe performance
-Little space required
-Ready to connect up to size C6; control is directly mounted on machine.
-Individual solutions due to specially designed receivers for the part to be centrifuged.
-Versatile use for drying, de-oiling, oiling, coating, rinsing …
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The emulsions used in mechanical workings and the liquids used in washing machines, accumulate light products which do not mix with water on the surface.
This veil, which can reach considerable sizes, from 0,1 to 2 mm, creates a barrier and prevents air from entering into contact with the emulsion.
This allows for the formation of anaerobic flora bacteria, which are the main causes of the decay and the putrefaction of the emulsions.
The SKIM eliminator of superficial oils, thanks to its particular shape, to the materials used and to its installation and utilization facility, is adaptable to being used in any kind of basin or tank.
Due to its great supply of accessories it is possible to position the SKIM either on the basin edge, or on the cover, or encased, or on an internal structure.
Functioning: the disc, immersed into the liquid, due to its rotation, pushes outside the polluting agents that stick to it.. The disc, whilst rotating, meets two scrapers fitted with a rubber edge which remove everything that gets stuck to the disc and through the appropriate off-let directs them outside.
It has been proved that the use of SKIM maintains the quality of the refrigeration for a long time whilst eliminating bad odours that generate in the presence of anaerobic flora bacteria.
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Mighty Disk™ Oil Skimmer
The inexpensive way to remove unwanted tramp oils from coolants and parts washers, but with all the quality that you expect from Abanaki! Effective. Removes up to 1 1/2 gallons of oil or more of medium weight oil per hour. Compact. Use it almost anywhere a flat surface is available for mounting. Portable. Weighs less than 10 pounds, installs in no time, and runs on 110v power. Complete. Put it to work right out of the box.
Standard Features:
- Available in 12" and 18" diameters
- 110v fan-cooled motor
- High temperature disk material
- Quality construction
Optional Features:
- SS construction with integrate 24 hour timer
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Oil/water separating filter.
The delivery filter is a waterabsorbing cartridge. This provides extra protection for engines that are refuelled at the station.
These filters separate and absorb any water that may be found in the diesel fuel. The absorption of water gradually reduces the filtering capacity and increases the head loss caused by the filter.
The filter must be replaced when it becomes saturated.
Characteristics:
Filtering capacity 30 μm / 10 μ
Flow rate 60 - 100 l/min
Operating pressure 3.5 bar
Bursting pressure 10 bar
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Vertical Filter Separator
The Plenty Vertical Filter Separator will remove 100% of all droplets 8-10 microns and larger and 99.5% of all droplets ½-8 microns in size.
It will also remove 100% of all solid particles, 3 microns and larger 99% of all particles ½-3 microns in size.
These operating efficiencies apply over the entire flow range from maximum design down to virtually zero flow.
The first stage of the filter separator consists of a number of glass fibre coalescer /filter elements through which the wet gas passes.
The small liquid drops carried in the gas stream are trapped within the glass fibres of the element and coalesce to form drops 100 to 200 times larger than the original size.
These drops pass through the element wall and are carried forward by the gas stream to the second stage vane type separator.
The second stage consists of a vane type impingement separator, which operates exactly as described for vane separator.
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PetroXtractor®: Oil Skimming for Wells and Other Small Openings with Large Vertical Drops
The Abanaki PetroXtractor is a dependable and cost effective means of removing oil, fuel, and other floating hydrocarbons from water where access to the fluid surface is limited. It provides efficient remediation of groundwater contaminated by oil, using existing recovery and monitoring wells. Often, the PetroXtractor working alone will reduce oil or fuel content to an acceptable E.P.A. level. Models are available for two inch, four inch, and six inch or larger ID well casings, with removal rates up to 12 gph. (based on SEA 30 motor oil). Depths of 100 feet or more can be accommodated without the use of pumps.
The PetroXtractor is an oil skimmer that makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the unit's continuous belt to attract floating oil in the well. After picking up the oil, the belt travels over the head pulley on the drive unit and through tandem wiper blades. The oil is then scraped off both sides of the belt and discharged through a 1-1/4" ID hose.
The PetroXtractor can be installed in existing wells by mounting it on a flat surface above the well casing. Skimmer operation consists of merely lowering the belt and tail pulley into the casing until the pulley is fully immersed, placing the discharge hose in a container, and switching the unit on.
- Ideal for removal of floating oil and other hydrocarbon liquids from existing remediation or monitoring wells
- Elevates skimmed oil 100 feet or more for discharge into 55 gal drum
- Removes up to 12 gph of oil from water
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The coalescer has been especially designed to remove free water from hydraulic circuits. Costeffective and simple in design, it functions without absorption material: special filter material in special configuration retains the small water droplets floating in the medium and removes them.
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‘Becophase’ Liquid-Liquid Coalescers
For liquid/liquid separations we can offer either, Plate and Knitted Mesh coalescers in a wide range of materials. Depending upon the requirement they can be used solely or in combination to separate a wide range mechanically induced emulsions. Hydrophobic and hydrophilic materials are available to achieve desired separation results. All separator packs are built to customer specifications or performance requirements and designed for high efficiency and long reliable service. Turnkey packaged liquid/liquid separator systems are also available.
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Lypore® Unity Liquid/Gas and Liquid/Liquid Coalescing media grades are optimized for efficient separation of water from liquids or oil mist and water from air streams All grades are constructed with the proven technology of borosilicate microfiberglass that offers the highest level of coalescence at the lowest pressure drop. Our fluoropolymer oil and water repellency treatment processes ensure exacting separation of target compounds and long element life. Lypore® Unity grades can be pleated or wrapped and are available in a wide range of efficiencies, repellency levels, and binders.
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PhaseSep® FR1 Liquid/Liquid Coalescer
Pall's PhaseSep® FR1 Series liquid / liquid coalescer is designed to directly retrofit Facet International coalescer vessels designed to hold tie-rod mount style liquid / liquid coalescers.
The Pall PhaseSep FR1 system is a multiple stage unit starting with preconditioning of the fluid with a Pall particulate filter followed by the PhaseSep FR1 coalescer. The preconditioning filter removes particulate matter to prolong the service life of the PhaseSep FR1 coalescer and initiates coalescence of the dispersed phase.
Pall preconditioning particulate filters are available in numerous configurations that can fit directly into your current prefilter housing. If
you do not have a prefilter installed,a system can be provided by Pall.
The PhaseSep FR1 Series coalescer utilizes the same proprietary PhaseSep medium that Pall employs when it sells new liquid / liquid coalescer systems. The FR1 series product allows customers to adopt Pall coalescer technology without the need to purchase new capital equipment.
Dimensions
6 inch / 15.24 cm Nominal Diameter
20 inch / 50.8 cm Nominal Length
Materials of Construction
Item Materials
End Caps / Support Cage 316 Stainless Steel
Support / Drainage Layers 316L Stainless Steel
Medium Fluoropolymer Construction
Gasket Viton A
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Liquid-Liquid Hydrocyclones
FLSmidth Krebs designs and manufactures large oily water treatment systems using liquid / liquid hydrocyclones to treat any flow rate. Krebs CycloClean® Systems have many innovative features. Industries that use the CycloClean® System include Refinery/Petrochemicals, Dairy and Food Manufacture, Remediation, Bilge & Ballast, Solvent Extraction, etc.
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The HILCO ceramic membrane system is an ideal way to lower your oily-water waste disposal costs. The filtration system utilizes high-velocity fluid “crossflow” across the face of the membrane. The oil-free water passes through the ceramic membrane while the oily waste is concentrated in a process reservoir. Depending on the particular waste stream disposal, volumes can be reduced as much as 20x. The system is designed to accept three different micron-rated membranes (0.2 µm, 0.01 µm, and 0.005 µm) in order to meet all specific local discharge ordinances.
Features and Benefits include:
• High Packing Density
• Broad PH Range of 2-13
• Resistant to Thermal Shock
• Back Flushable
• Immune to Chlorine Attack
• Durable Ceramic Extends Lifetime
• High Surface Area to Unit Volume
• Compact Design
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The Company ESK is building oil separators for refrigeration systems working with synthetical refrigerants like R22, R404a, R410a, and as well for many natural refrigerants like CO2, ammonia and hydrocarbons.
The ESK standard oil separators type OS effectively remove oil from the discharge gas in the strainer elements and return the oil through a high precision float valve to the crankcase or oil control system. The efficiency of oil recovery is dependent on the reduction of gas velocity in the separator itself. Providing the oil separator is correctly applied, this will be about 95 % to 98 %.
Beside conventional separators ESK is also offering high performance oil separators type BOS with a separation ratio of more than 99%. The BOS oil separators are equipped with coalescence elements made of glass fiber micro for the efficient separation of aerosol particles out of the discharge flow.
The use of ESK oil separators protects the compressor from defects cause by lack from lubrication and improves the heat transfer in the evaporator.
Oil separators should be installed whenever the following applications are considered:
• Evap. temp. below <-10 °C
• Blast freezers
• Capacity control
• Two stage plants
• Parallel systems
• Cascade plant
• Flooded systems
• Booster
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The Parker oil separator removes oil from system refrigerant by means of a highly efficient coalescing filter. The filter is 98.5% efficient, filtering oil and particles down to 1/10 of a micron while leaving a trace amount of oil necessary for adequate system lubrication. The separator is ideal for recovery and reclaim operations.
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The STA DPS system is a plate phase separator for static separation of two fluid phases which differ in density by at least 5% (e.g. coolant lubricant emulsion and hydraulic oil). Using gravitation (sinking of the heavy phase) and coalescence (merging of droplets), the light phase is made to float when flowing through the unit, and continually runs off.
Plate phase separators are used more and more frequently on account of increasing requirements regarding purity of industrial fluids, e.g. the separation of mineral oils from waste water, emulsions and degreasing baths. They can be operated with very low operating costs and can be used universally.
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Applications
Extracting oil from de-greasing baths
Extracting oil from soluble cutting oil baths
Features
The SIEBEC H50 oil extractor consists of:
- a Polypropylene filter body fitted with a fast-opening lid
- a removable Polypropylene micro-fibre container (capacity 11.5 litres)
- an automatically primed magnetic drive centrifugal pump (230V/400V -50 Hz) whose flow can be regulated by an exit valve to between 0 and 11 m3/h.
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reduction of set-up times by quick work-piece positoning on
all conventional work tables with T-grooves.
(drilling-, milling-, erosion- and measuring-machines)
-polished sliding blocks are used to fit the M-Fix positioning-system
on milling machines with 10, 12, 14, 16, 18 mm grooves.
-The selection of the positioning angel ist flexible, thanks to
positioning pins (they can be used separately; 0°, 90°, 180° or 45°)
-The retractable tenons are manufactured with a precise positoning
towards the T-groove, with a precision of only 0,015mm.
-For the clamping of the work piece you can use
conventional clamping-tools.
-Scope of supply:
4 it set base inclusive nuts and screws
alternatively adapter borders T-groove accommodation 10-18mm
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The Tote-It's patented design is a dependable and effective means of removing oil from water. The single assembly unit can be used in any application where 115 VAC, 60 Hz power is available.
Oil skimming makes use of the differences in specific gravity and surface tension between oil and water. These physical characteristics allow the belt to attract oil and other hydrocarbon liquids from the surface of the fluid.
The Tote-It is especially well suited for parts washing and machining center applications. By removing surface oil from a wash tank, the parts will not be recontaminated as they are withdrawn. Removing tramp oil from a coolant tank prevents excessive smoke and fumes due to oil burning during cutting operations. It also reduces bacteria growth in the tank, along with the resulting odor.
Features
- Most inexpensive way to remove oil from water
- Tote-It is easily hand carried to the source of the problem
- Saves coolants by removing tramp oil
- Conserves parts wash water and prevents recontamination of parts as they are removed from wash tank
- Prevents plugging of spray heads and filters
- Reduces fluid disposal costs andhelps meet government requirements for water discharge
- Skimmed oil can be recycled and reused as a lubricant or fuel
Advantages
- Multiple site usage easily moved from one place to another
- 36 lb., single unit portability
- A single unit elevates and separates oil
- Effective in turbulent fluids
- Can be used in tanks as shallow as a few inches
- Requires no tank modifications in most applications
- Maintains skimming efficiency in fluctuating fluid levels
- Easy mounting and fast cleaning, with minimal maintenance
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The unique floating pick-up skims the tramp oil and coolant mix from the top of the machine sump. As the liquid moves slowly through the patented steel coalescing plates, oil droplets as small as 20 microns are separated from the coolant and rise to the top of the PhaSep unit. When the oil layer builds up sufficiently in the unit, it passes over a specially-designed weir, and is trapped away from the clean coolant. The oil can then be removed periodically through the waste oil drain. Coolant, cleaned of 99% of contaminated oils, is returned directly to the machine sump.
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Freddy TOS
Simple but effective, the Freddy TOS is our most popular tramp oil separator. The TOS is designed to run continuously, removing tramp oil from machine tool coolants or other aqueous systems including quench tanks and wash systems. Also available with a UV option for biological control. The Freddy TOS is easy to use and portable.
Sanborn SOS
The Sanborn SOS is designed for large volume applications and central sumps. Two models are available that can process contaminated coolants at flow rates up to 10 gpm. This versatile coalescer is available as a stationary system, a portable system, or integrated with our other technologies as part of an engineered system.
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Filters separator diesel water/gas oil RACOR
Description:
- A broad range of filters for the protector of the engines with the series SPIN ONE of Parker RACOR conceived for the systems of modern injection.
- Flow of 57 with 600l/h.
- Filtration of 2,10 or 30 microns
Advantages:
- Almost indestructible transparent Bowl, resistant to UV and winter temperatures.
- Powerful pump of starting and heaters integrated in the head of the filter.
- Filter Media hydrophobic Aquabloc.
- Water Presence detector.
Applications:
- Filtration of diesel biodesel and gasoline for TP, Bus, Truck, Agriculture, Mobile, Navy, Generator sets
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Liquid / liquid, liquid / gas separators: oil skimmers, coalescers...
