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Elements for EDM machines
Applications
For the filtration of dielectric medium in wire erosion and sink erosion machines.
Advantages
Long service life
OEM quality
Recommended by machine producers
References
Agie, Charmilles, Novotec, Intech, Fanuc, Ingersoll-Hansen
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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PMPO filters operating on the market for many years and now are produced with an innovative system, which is the synthesis of the large experience acquired resolving a great variety of filtration problems of the cooling oils used in machine-tools.
Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages.
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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PMPO filters operating on the market for many years and now are produced with an innovative system, which is the synthesis of the large experience acquired resolving a great variety of filtration problems of the cooling oils used in machine-tools.
Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages.
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Our bath maintenance systems combine sludge separation by centrifugal separators with foreign oil separation by DPS systems. Variable possibilities of fluid guidance allow the flexible use of these mobile systems.
According to intended use, you can choose between our separators S-15 and NZ-50 in combination with the different sizes of the DPS series. Different materials and control versions make possible the optimum integration into your system
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AUTOMAT is a side-beam filter press, characterised by functional design and extraordinary versatility.
Thanks to its strong structure and wide range of models the AUTOMAT filter is able to meet any requirement of solid-liquid separation.
AUTOMAT filters offer the highest level of flexibility and production capacity according to the specific requirements of their required applications.
By means of a PLC (programmable logic controller), the AUTOMAT filter can work fully-automatically, with the operator supervising only the cake-discharging phase.
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Star Plate and Frame Filter Presses are designed and built to provide you with years of dependable service. Filters are sturdily built, with a rugged carbon steel stand coated in durable epoxy paint. Standard heads, plates, frames, and their components are fabricated from solid bars, plates, and forgings of 304 stainless steel. Heavily reinforced for maximum life, the precision-machined plates, frames, and heads warrant a tight seal and near-zero leakage without gaskets.
Star Filter Presses can be fabricated in 316 and 316L stainless steel, as well as other special alloys upon request.
Applications include:
• Food and Beverage Processing
• Mining and Metalworking
• Pharmaceuticals, Cosmetics, Biotech Processing
• Chemical and Petrochemical Processing
Benefits:
• High sludge capacity
• Low maintenance
• Large filtration surface area
• No gaskets to maintain
• Excellent corrosion resistance
• Withstands temperatures of up to 375ºF (190ºC)
• Easy to operate, simple to clean
• Expandable by adding plates and frames
• Low filter media replacement costs
• Easy to sanitize
• Minimal plate stack drip
• High liquid flow rates
• Portable
New Star PolyPresses are also available for efficient dewatering with high corrosion resistance.
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We manufacture Filter Presses of different capacities, types and from different materials to suit customer needs. The Filter plates are generally made from Virgin Polypropylene, SS, Phosphor Bronze or CI and their size vary from 355 x 355 mm square to 1500 x 1500 mm square. The Presses are generally made as sliding type for small & medium capacities while large plates are hung from overhead I-beam. Plate closing load is applied by Capstan screw arrangement for small presses operating at low pressures while bigger machines are fitted with Hydraulic system for this purpose. We can offer a wide variety of Filter Press to choose for the specific application.
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Filter Press Cloths
Filter presses were introduced at the turn of the century and have been around for many years. A filter press contains a series of plates with a filtering surface on both sides. The plates are covered with a press cloth. Many of these plates are pushed together to form chambers with sufficient filtration area for the application. A slurry is forced into the chamber. The press cloth allows the filtrate to pass through, dewatering the filter cake which forms on the press cloth. The cake is discharged by pulling the plates apart. The cycle then repeats itself. Filter presses are among the most versatile of all liquid/solid separation unit operations. They adapt easily to variations in feed concentrations, particle size and other physical properties, delivering very dry cake and high solids capture with low chemical conditioning costs.
Press Types:
- Plate and frame
- Recessed chamber
- Membrane chamber
Typical Applications:
- Silicas / Silicates
- Pigment and dyes
- Chemical processing
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ST Filter offers filter presses to suit a wide variety of applications and installations. For solids collection, liquid clarification, or cake washing, you can be confident that a Filter Press will extract the absolute greatest value from process. Whether your filtration applications will be best served by a membrane filter press, a conventional recessed chamber plate filter press or a plate and frame filter press, ST Filter will provide the filter for the job. ST Filter is recognized for the efficient operation, longer life, lower maintenance and lower operating costs. ST Filter pioneered the use of membrane plate filter presses for any process applications
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Chamber Filter Presses
Chamber filter presses utilize an advanced frame filter press design. The frames are actually integrated into the two adjacent plates. Whereas the sealing area on the periphery of the plate has a parallel surface, the face of the plate inside the sealing edge is recessed, forming a chamber for the filter cake formation. Typically, the suspension is fed through a channel arranged in the center of the plates and the filter cloth is stretched over the surface of the plates. Studs or corrugations on the plate surface enable the filtrate to be discharged. Options include a cloth sealed against the infeed channel by screws, or a cloth covering both sides of the plate. It is funneled through the inlet channel where a flexible hose-like connection forms the seal. The filtrate is picked up by the studded or ribbed area and discharged via outlet and collecting channels in the corners of the plates.
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- Specifically designed for recovery and recycling.
- Prevent costly damage by filtering contaminants out of the refrigerant before it enters the unit.
- UL Listed and CSA Certified.
- Maximizes removal of solid contaminants to include aluminum and iron particles, copper and iron oxides, metal chips, varnish, burrs, flux and dirt.
- Female connection on the PF-052MF has been extended to eliminate difficulties with valve handles and hose connections.
- Contact Parker for other available fittings.
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The MonoScour filter is a heavy duty, high rate gravity filter designed for treating high turbidity loads and difficult particulates such as those typically encountered following chemical treatment with polymers and coagulants. It is particularly useful following clarifiers, lime softeners, in wastewater applications, cooling tower side stream filtration and all other gravity filter applications where high filtering rates are required.
The MonoScour filter is fully automatic and incorporates a self-contained backwash compartment that eliminates the need for backwash pumps and tanks. It also includes a vigorous air scour step to efficiently clean the filter media while minimizing the volume of backwash water consumed.
The Monovalve gravity filter is the predecessor to our Monoscour Filter product line.
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Polytech’s gravity bed filters, which offer automatic operation and use low cost bulk roll filter media, are well suited to applications with moderate contaminant levels. Contaminated liquid flows through non-woven synthetic filter fabric supported by the conveyor belt. As filtered contaminants restrict the liquid flow, the liquid level rises and actuates a float switch which starts the conveyor. Unlike so-called “deep bed filters” which utilize a submerged edge seal to prevent contaminated coolant from leaking directly into the filtered coolant tank, the filter paper contains the entire pool of liquid and filter paper is transported beneath the liquid. You get reliable filtration without seal maintenance. Gravity filters are available as filter chassis only or fully outfitted with tank, pump and electrical controls.
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Gravity filtration
Head pressure of incoming coolant forces particulates over weirs or through a continuously moving media barrier. Clean coolant is then sent back to process.
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Fully automated stand-alone magnetic filtration system
PLC driven and hydraulically actuated to deliver dry ferrous contamination from fluids and coolants.
Use with neat and soluble oils in fine finishing processes e.g. grinding, honing and EDM, cleaning and spray processes.
Can be installed anywhere in the fluid delivery system between the dirty and clean tanks or fluid system, either on-line or off-line.
Large capacity, free-standing magnetic filtration system. 24 / 7 operation.
Modular system:
AF4 up to 350 litres / minute
AF8 up to 700 litres / minute
AF12 up to 150 litres / minute.
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Using high performance rare earth magnetic material and proven pole-concentrator technology the Filtramag offers an incredible 11,000 Gauss magnetic performance.
Filtramag is capable of attracting sub-micron magnetic particles and can be utilised on inline pressure feed lines as well as gravity fed systems.
Grinding, honing, lapping, boring & fine detail machining operations will all benefit from the use of this technology.
The unit requires no consumables, unlike the more conventional forms of filtration, and has no running costs. Simply install and the Filtramag starts payback straight away.
Units are available with port connection sizes of 3/4", 1", 1 1/2" , 2" & 2 1/2"
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Micromag HP Magnetic Filter
All the benefits of the Micromag magnetic filter but for high pressure applications, up to 80 Bar g.
Full stainless steel construction.
High-power neodymium magnet material.
Removes ferrous and para-magnetic contamination from coolants, lubricants, cleaners, hydraulic fluid and other industrial-use fluids.
CUTS COSTS
No consumables required, ever. No power required. Operating costs are minimal
No loss of fluid - no oil sodden cartridges to dispose of
Specialist disposal not required – contamination is removed as semi-dry cake which can be sold as scrap
No maintenance required - only operator intervention to clean
Reduce machine downtime, increased productivity
HIGHLY EFFICIENT
Sub-micron filtration efficiency: if the particle is magnetic Micromag will remove it
No pressure drop even when fully loaded with contamination
Capable of removing abrasives and non-magnetic material by means of heterocoagulation
REDUCED ENVIRONMENTAL IMPACT
Removed contamination can be recycled
Extends fluid life
Less fluid thrown away
Before you consider spending thousands of pounds on your next filtration system, consider Micromag.
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The AutoMag filtration system can be utilised on any machine tool to remove ferrous and para-magnetic particles that cannot be removed by conventional cartridge and membrane media.
The main benefits of using Automag compared to cartridge type filters are:
Low running costs
No maintenance costs
No downtime associated with changing filter media
No loss of fluid due to replacing sodden cartridges
No back pressure, even when the magnetic cores are totally saturated with contamination
No mess!
Because Automag attracts even sub-micron sized particles extending the useful life of the fluid.
Incorporating high intensity rare earth magnetic material, pole concentrators and proven magnetic circuit geometry, the rods generate controlled, deep reaching magnetic flux fields which produce a staggering 9,000 Gauss. These flux fields attract and retain any magnetic particles that are suspended in the fluid.
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Micromag Magnetic Filter
Removes ferrous and para-magnetic contamination from coolants, lubricants, cleaners, hydraulic fluid and other industrial-use fluids.
CUTS COSTS
No consumables required, ever. No power required. Operating costs are minimal
No loss of fluid - no oil sodden cartridges to dispose of
Specialist disposal not required – contamination is removed as semi-dry cake which can be sold as scrap
No maintenance required - only operator intervention to clean
Reduce machine downtime, increased productivity
HIGHLY EFFICIENT
Sub-micron filtration efficiency: if the particle is magnetic Micromag will remove it
No pressure drop even when fully loaded with contamination
Capable of removing abrasives and non-magnetic material by means of heterocoagulation
REDUCED ENVIRONMENTAL IMPACT
Removed contamination can be recycled
Extends fluid life
Less fluid thrown away
Before you consider spending thousands of pounds on your next filtration system, consider Micromag.
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High gradient magnetic separators for capturing fine ferrous and paramagnetic particles in liquids and slurries
Main applications include ceramics and minerals processing industries to purify raw materials, such as ceramic bodies, silica and feldspathic sands and to upgrade quality of final product (purer, cleaner and whiter product)
Proven in practice to offer 30% greater separation performance than traditional WHIMS systems.
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Special horizontal decanter centrifuge for continuous separation of solids with different densities from liquids. Flottweg range of SORTICANTER® sizes reach up to capacities of 1,000 kg/h solids, depending on the properties of the raw material.
Typical application:
plastic recycling
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With models capable of discharging over 3500 lbs/hr of dewatered solids on a continuous basis, the NOXON decanter is the centrifuge of choice for heavy solids applications.
Many of the NOXON models are available in both concurrent and countercurrent configurations for the widest range of applications.
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CAVEX® Hydrocyclones feature a unique geometry designed to deliver maximum efficiency, maximum capacity, and longer wear life than conventional involute or tangential feed cyclone designs.
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Hydrocyclones
FLSmidth Krebs supplies the broadest range of sizes, styles and configurations of hydrocyclones available in the industry. Hydrocyclones from 0.5- to 90-inch [13- to 2,286-mm] in diameter are offered to meet specific performance objectives. To meet our customers process condition, hydrocyclones in a variety of housing, liners and component materials are available. Literally, hundreds of various hydrocyclone configurations are available to meet a variety of applications including solid/liquid separation, liquid/liquid separation and multiphase desanding.
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CP capsules are designed and manufactured by Critical Process for small flow and encapsulated disposable cartridge requirements. CP capsules are offered in a wide range of pleated and depth medias and offered in four grades; general, food / beverage, electronic and pharmaceutical. Each Capsule has been designed to hold the maximum amount of filter media that can be completely and effectively utilized in a capsule. CP capsules lower the cost of filtration and reduce the need for high cost metallic housings. They are well suited for liquids and gas applications with the same attention to quality, traceability, validation and testing.
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Headline Filters range of Disposable In-Line Filters consists of permanently welded housings with encapsulated filter elements. This makes them ideal for portable analysers and other analysis systems requiring a robust and easily replaceable filter. A choice of body materials makes them suitable for a wide range of chemical environments.
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The Series 6300 filter provides the reliability of Mott precision porous metal media in a compact inline configuration. The filter element is made up of seven porous cups, which substantially increases the area over traditional designs, and increases on-stream filter life. The filter surface area is 10 square inches.
Filter specifications.
Materials of construction: 316L stainless steel porous media, 316 stainless steel housing, seal material as specified.
Maximum operating pressure: 2000 psi.
Maximum differential pressure: 500 psi.
1/8" - 27 NPT inline inlet and outlet connections.
Filter area: 10 in2.
Filter element 100% leak tested to bubble point.
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High Pressure In-Line 4300 and 4400 Series Filter
These compact lightweight filters take up no more room than the piping itself. Excellent cool-down characteristics make it ideal for cryogenic applications. Stainless steel models have excellent fluid and gas compatibility, while anodized aluminum models with disposable microglass elements provide positive economical filtration.
Features
- Housing Materials: anodized aluminum, 303 and 17-4 stainless steel.
- Flow rates: 0-40 gpm (100 SSU oil) 1,750 SCFM at 3,000 psig (GN2)
- Pressures: 3,000 and 6,000 psi maximum operating.
- Temperatures: -320º to 800º F
- Port Sizes: 1/8” to 3/4” NPT male or female.
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Liquid / solid separators: decanters, centrifuges, filter presses...
