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Active Carbon
Carbon Bed Filters are of vertical fabricated construction generally mounted on skirts.
In operation, the process fluid enters the filter above the bed, through the inlet nozzle and via radial distribution lateral, designed to ensure an even flow distribution over the top surface of the carbon.
The contaminated medium passes through the granular activated carbon bed, where the impurities are attracted to the very high surface area of the Carbon.
The carbon bed is supported on a graded 'Silex' base consisting of a course and fine layer of which will fully support large volumes of carbon.
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The PTU range of modular pressure adsorbers are designed specially for drinking water treatment. Individual units contain up to 40m³ of Filtrasorb type granular activated carbon and can treat from 30 to 250m³/h depending on the applications. Multiple units have been installed to treat over 30,000m³/day. The PTU range are designed for simple installation and removal of granular activated carbon for reactivation. All materials and product comply with the relevant drinking water regulations. PTU systems have been installed at over 40 water works in the United Kingdom, Benelux and Scandinavia.
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The CYCLESORB Service is a mobile adsorption service combining adsorber and transport vessel for the treatment of liquid streams.
The Cyclesorb ® are pre-loaded with carbon and delivered to a site. The unit is operated until saturation of the activated carbon. A second unit is then delivered at the same time that the exhausted unit is picked to minimise transport.
Once the unit is returned to a Chemviron Carbon facility it is discharged of spent carbon, cleaned, checked and refilled with virgin or reactivated carbon.
The CYCLESORB ® units come complete with piping, valves and connections suitable for immediate connection to the stream to be treated. The frame for the unit allows it to be placed on a suitable flat and hard surface.
The liquid is pumped through the units in a down flow direction. The outlet should be monitored periodically to check the activated carbon is achieving the treatment objective by regularly taking samples.
The benefits of this service include:
Simple installation and operation - The units are designed for connection with flexible hosing and come with the activated carbon installed. No carbon handling is required as the unit is simply exchanged.
Rapid installation - CYCLESORBS are normally available from inventory, ready for immediate startup and operation.
Low capital expense - CYCLESORBS are supplied on a service basis requiring no capital expenditure.
Partnership - Chemviron Carbon supply both the system and reactivation service and therefore have a vested interest to ensure the system fully meets the requirements.
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The DISPOSORB AND MINIDISPOSORB vessels are small disposable granular activated carbon adsorbers designed to be used as liquid phase pilot units for the removal of colour, taste, odour and pesticides in industrial purification and municipal applications. The units can also be utilised for small flow applications common in the chemical and pharmaceutical industries.
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Activated Carbon Water Filter FR
Fiber Glass Reinforced Plastic (FGRP) composite vessels are 1/3 the weight of carbon steel, strengths are directly comparable to steel, no maintenance & high aesthetic appearance.
• High performance Composite material
• Thermoplastic liner of polyester – wall thickness 3.8 mm to 7.6 mm as per vessel diameter
• 100 % corrosion resistant
• Excellent bonding between inlet & PE liner
• Better curing at high temperature
• 200 mm to 1,000 mm diameter
• All are top opening & dia 450 mm onwards top & bottom opening
• 450 mm onward flange fitting
• Operating Pressure – 10.5 kgf/cm2
• Operating temperature – 490 C
• 250,000 times cycle test from 10 psi to 150 psi
• Vessels are NSF & PED certified
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Activated Carbon Filter System
- Dechlorination
- Activated carbon
- Timer-controlled
- Field of application: 1.5 m³/h - 8 m³/h
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Carbon treatment filtration systems are designed to carbon treat and filter bright nickel, acid copper, tin and zinc, ferrous chloride, copper pyrophosphate, cyanide copper, zinc, cadmium and silver, lead-tin fluoborate and most other plating solutions.
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This water filtration equipment is recommended for the removal of unpleasant tastes and odors, dechlorination, or organic contaminant adsorption. Depending upon the exact application a variety of carbon types can be used.
ADVANTAGES:
- Materials and Coatings Selected to Withstand Corrosive Environments
- Reliable, Low Restriction Valves
- Distributors Allow Operation Over Wide Flow Rate Range
- Standard Designs Reduce Cost and Delivery Time
- Simple Operation Reduces Operator Training Requirements
- Efficient Adsorption Tailored For Each Applications
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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The Electric H2O Closed Loop Filtration System (CL Filter) is a high-pressure media filter, constructed from epoxy-lined carbon steel and designed to remove suspended solids down to 10, 5 and 0.5 microns from closed loop heating and cooling systems. The system is designed to maximize filtration flow and minimize backwash time and volume. As the filtered particulates accumulate on the media bed, the pressure differential across the bed increases. When a pre-determined set point is reached, the self-cleaning automatic citywater backwash cycle is initiated, after which filtration is resumed. The NEMA 4X control panel also incorporates a manual and timed override automatic backwash. Dual electric
actuators and four two-way bronze ball valves prevent any closed loop system water loss during backwash
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The automatic backwash filter BOXER A/AD offers the maximum comfort. The backwash process is released by timer-control. The backwash interval can be set between 7 and 90 days. However, the backwash process may also be released manually. The ergonomically shaped one-hand turning handle as well as the special backwash valve facilitate the release of the backwash even in case of high water pressure. Furthermore, the valve is designed in a way that it closes automatically.
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Automatic Backwashing Filtration System
Self-cleaning filters represent the ideal situation and provide the most productive and labor free solution. Rosedale Products' ABW is unique because our patented technology backwashes with the lowest volume of liquid. This is achieved by using normal shop air (propane or nitrogen can also be used) to create the shear velocity needed to effectively clean the filter with only the clean liquid inside each housing.
Flexible and Versatile
Flow rates from less than a hundred to several thousand GPM can be easily accommodated. Also, to meet footprint or space requirements, we can configure the systems on one side of the headers for long narrow aisles or up against walls or place the housings on both sides of the headers for shorter, but broader areas. Combustible/Explosive areas can take advantage of our state-of-the-art Air Logic control systems which are totally pneumatic and inherently safe. Micron ratings from 5 micron and larger are available in a variety of filter media including standard bags and wedgewire. Continuous flow is maintained by taking only one station at a time off-line for cleaning - the rest of the housings continue filtering.
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The F400 automatic backflush filter is a reliable automatic filter for continuous and reliable operation. It operates according to the principle of flow reversal due to pressure drops.
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Backwashing Pressure
Filter System
The innovative Eaton (Ronningen-Petter) AFR-Series
high-flow filtration of water-like liquids, at
meter footprint. A single AFR-Series equals the
performance of an in-line filter in only one-fifth the
floor space.
AFR-Series minimizes the number of moving parts for
low-cost operation and a long service life. A single
rotating flow diverter replaces multiple valves, actuators,
linkages and seals required by other systems.
Like many Eaton (Ronningen-Petter) filters, AFR-Series
uses cleanable media. This core design philosophy
further reduces life-cycle costs and maximizes productivity
in your plant by eliminating labor and disposal
costs as well as lost production associated with bags
and cartridges. Key benefits of AFR-Series include:
- Single system flow rates up to 2,000 gpm (454
m3/hr) with flexibility to meet current and future
system capacity demands
- A broad selection of filter media materials and
retentions suitable for a wide range of applications
- Automatic backwashing for operator-free service
and minimal backwash effluent (<2% of system
volume)
- Isolated top-to-bottom backwash flow ensures
complete and efficient media cleaning while
continuing to deliver filtered product downstream
- Available ACCUFLUX™ media dramatically
increases filter surface area for even higher
capacity in the same footprint
- Available with larger filter bodies to handle
higher flow and loading rates
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Flow rates 10 - 100 l/unit
Purity attainable < 5 micron
Current sizes available:
T-RSF 10 10 l/min
T-RSF 30 30 l/min
T-RSF 100 100 l/min
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The GHT 4x4 is the total traction filter press with high productivity. The filter plates, which are hung from the upper beam, are moved automatically by a rapid shifting device equipped with a carousel system which reduces the filter press opening and closing sequence to the minimum. Four hydraulic cylinders placed on the plate pack corners ensure perfect operation and limited structural stress, even in the most unfavourable working conditions. Different from the traditional push-type systems, the “total traction” system does not transmit any stress to the upper beam, which is only subjected to weight of plates supported from it. In fact, the forces applied by the closing device are subjecting the tie beams to tension, which avoids stress on the frame and consequently, the risk of structural deformation. Effectively guarded moving parts and the use of state-of-the-art electronic interlock systems mean that the GHT 4x4 conforms to the highest operator health and safety regulations. Routine maintenance operations are simple, thanks to easy access to the filter plates, both for inspection and for filter cloth replacement.
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Simplex Bag Filters PVC / CPVC
Simplex Bag Filters PPL / PVDF
Duplex Bag Filters
Filter Bags
Accept Most Standard Filter Bags:
For application versatility these all plastic housings will accept most standard 7" diameter filter bags. The single length vessel uses Size 01 bags, 7" x 16", while the double length vessel uses Size 02 bags, 7" x 32". This permits the vessel to be used with thousands of different types of filter bags to exactly match the applications requirements. With a Hayward PVC or CPVC bag filter you are not limited to just a few "non-standard" size filter bags.
Advanced Design:
This all plastic housing is designed to stand up to the most demanding industrial and commercial applications around. Rugged, thick wall construction ensures years of trouble free service and the housing is rated at a full 150 PSI. The built-in true union piping and drain connections makes installation and operation quick and easy. With this feature the filter housing can be removed from the piping system without having to break down the piping system. Just unscrew the assembly nut and remove the connecting pipe. The integral mounting base also makes for an easy installation and eliminates the need for extra cost support legs. The housing has two bottom outlet connections so that either can be used as a drain connection. This makes possible both in-line or loop piping installations. The one-piece, corrosion resistant plastic body has an extremely smooth interior surface that is very easy to clean. The housing comes standard with a plastic cover vent valve.
Easy Bag Change:
The hand-removable, no tools required, spin-off cover makes filter bag changing quick and easy. There are no swing bolts to deal with as on a metal filter housing. Just a few turns of the built in 15" cover handle opens and closes the housing with little effort.
Corrosion is Never a Problem:
A metal filter housing will ultimately rust or corrode and contaminate the process media. This can never happen with a Hayward PVC or CPVC all plastic bag filter housing, it will never rust, corrode or contaminate the process media and the housings light weight makes installation easy.
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Each filter houses bag type elements mounted onto a division plate and held positively in position by means of snap rings.
The elements are manufactured from man-made cotton fibre and offer high dirt holding capacity combined with a low maintenance costs and quick change out of filter bags, making this a cost effective means of filtration.
The filter bags are fully supported in robust stainless steel support housings, and will meet the levels of efficiency corresponding to your requirements.
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Maxi-System
- Available with 4 bags, 8 or 12 on demand
- User friendly eye-bolt closure mechanism with spring assisted cover lifter
- Recuction of bypasses due to filterbag safety-lock
- Version in 1.4301 and 1.4571
- Surface glass beaded
- Optional with tangential inlet/outlet
Specifications
Max. Flow-rate: 160 m³/h
Filter area: 2 m²
No. of baskets: 4
Volume housing: 210 Liter
Weight housing: appr. 220 Kg
Installation height: appr. 226 cm
Installation: 4 Legs
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Eco-System
Features
- Quickly and easy to open due to star handle
- Solid Cover, opening direction changeable in the field
- Solid bag holder, resists pressure surge
- Different gaskets available
- Material 1.4301 or 1.4571
- Surface glass beaded
- All Housings inclusive Mesh Basket & Filterbag
- Available as 10, 16 or 25 bar-version
- Excellent value for money
Specifications
- Max. Flow-rate: 20 m³/h
- Filter area: 0,25
- Volume housing: 16 Liter
- Weight housing: appr. 18 Kg
- Installation height: appr. 100 cm
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Mini-System
Features:
- Cover with quick lock system
- Compact design, high efficiency
- Special connections on demand available
- Surface glass beaded, all housings inclusive mesh basket & filterbag
Specifications
- Max. Flow-rate: 6 m³/h
- Filter area: 0,09
- Volume housing: 3 Liter
- Weight housing: appr. 3,5 Kg
- Installation height: appr. 59 cm
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- Large surface area at an economical cost
- Integral Sensor Switch for automatic filter monitoring
- Media is easily and quickly replaced
- DF is duplexed for continous-run applications
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The Electric H2O BF Series Bag Filter remove suspended particulate from water and
other process applications. Contaminants such as pipe scale, grit, waxes, metal chips, rust and airborne debris from many sources are removed in a consistent, proven manner. Electric H2O offers a variety of bags designed to remove particles from 0.35 to 800 microns. Optional features include a system-matched pump, motor, PLC control, bag change out alarm, instrumentation and piping.
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Bag filters have many uses in coolant filtration. They are often used as a pre-filter to remove large solid contaminants that might cause pump problems. They are well suited applications with modest solids loading. Chips and swarf that are porous can fill the bag, providing very efficient filter media use. Bags are a good pick on applications that require the contaminants to be packed in drums for disposal, as the bags collapse and pack easily.
Bag filters have a relatively small surface area, about 4 – 5 sq. ft. in the largest standard housings. Therefore, we do not recommend them where the solids form a thin impervious layer, blinding off coolant flow.
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Bypass-free filtration and optimized capacity utilization. The cleaned solids remain in the filter bag and can be disposed of with it.
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The bag filter is an advanced filter system with a basket strainer. An unfiltered liquid enters the housing above the bag or basket and passes down through them. Solids are contained inside the bag or basket, where they are easily and completely removed when the unit is serviced.
The bag filter's characteristics are high-precision, high-efficient and stability and it is designed and constructed in compliance with three major filtration principles: superb filtration , surface filtration and adsorption filtration.
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PUMP-PROT ECTING BAS KET ST RAINERS
Polypropylene build, no metal parts and low head loss make them ideal for installation on a pump suction port, providing protection from suspended solids, filaments, algae, etc. The strainer can be easily removed by unscrewing the lid without the need for tools.
max. operating pressure 7 bar
For chemical sector, water treatment plants, fish farming, the galvanising, tanning, textile, paper and printing
industries and a host of other applications.
Available in five different connection sizes: 1”, 11/2”, 2”, 21/2”, 3”
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Viking Lid-Ease® strainers protect pumps and systems from foreign materials. Available in stainless steel, cast iron, ductile iron and aluminum, all with stainless steel baskets, they are suitable for almost all process fluids. Basket mesh options range from 140 to 4780 micons. Ports range from 0.75- to 8-inch, in tapped, grooved and flanged models. The breech lock lid allows easy basket removal for cleaning, and low pressure drop minimizes impact on pump system NPSHa. Magnetic inserts available for trapping ferrous particles.
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Model 6 Basket Strainer and Bag Filters
Model 6 strainer/filter housings are made in 3 sizes and 3 pressure ratings, and can serve as basket strainers (for particle retention down to 74 micron size) or as bag filters (for particle retention down to 1 micron size). In all cases, covers are easily removed without special tools, and the basket or bag is easily cleaned or replaced.
Features
- Low pressure drops
- Permanently piped housings
- Covers are O-ring sealed
- Carbon steel, or stainless steel (304 or 316) construction for housings
- All housings are electropolished to resist adhesion of dirt and scale
- Easy to clean!
- Adjustable-height legs, standard
- O-ring seals: Buna N, EPR, Viton®, Teflon® • ASME code stamp available
- Three pressure ratings: 150, 210 or 300 psi
- Duplex units are available
- Can provide 3.4 square feet of basket or bag surface area without need for ASME code construction
- Three basket depths: 12, 18, or 30 inches (nominal)
- Special alloys
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Liquid / solid separators: decanters, centrifuges, filter presses...
