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LaserWorkStation - LWS-P
LWS-P
Hochdynamisches Laserbearbeitungssystem in Portalbauweise zur Präzisionsbearbeitung
Grundgestell aus geschliffenem Hartgestein
Geschwindigkeitsabhängige Laserleistungsregelung
Verfahrwege Linearachsen:
X bis 1000 mm
Y bis 800 mm
Z bis 400 mm
Wiederholgenauigkeit X/Y bis ± 2 µm
Linearmotoren für x- und Y-Achsen sichern hohe Geschwindigkeiten und Beschleunigungen
CNC-Steuerung SINUMERIK 840D
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The fastest 2D/3D laser machines in the world with an unrivalled production versatility.
DOMINODOMINO is a machine designed for today’s industrial reality that dictates high productivity, great efficiency, extreme versatility, maximum accuracy and limited costs.
A single machine cuts and welds flat sheet and three-dimensional parts, performs bevel cut for the weld preparation and processes tubes. Boasting the high dynamics of a 2D machine, DOMINO is a 5-axis machine with a considerable work volume and an extremely reduced footprint.
The new DOMINO direct-drive head is highly dynamic and extremely precise, ensuring excellent cutting quality even on thick sheets.
DOMINO is the only 5-axis machine with an F-axis for automatically controlling the focal position. This allows continuous processing of different materials and thicknesses, and accurate process control all over the work volume. Thanks to the rapid tool change system, the DOMINO head can be easily reconfigured to adapt to all types of processing.
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LaserStar's 1200 & 1900 Series Industrial Workstations are ideal for a wide range of metal joining, complex assembly, automation and repair applications for the industrial marketplace. A compact, portable design, coupled with LaserStar's well known reputation for high-quality, efficient laser sources, make the 1200 & 1900 Series an excellent value.
Removable welding chambers are designed to be custom configured for the widest range of applications. High precision motion devices are engineered to integrate into the welding chamber. Five chamber platforms are available: open workspace, open workspace with adjustable shelf, standard, deluxe, and automation chamber.
LaserStar Industrial Workstations are available as a compact benchtop or pedestal workstation. Both models are available in 110V and 220V single phase models and provide 40, 60 and 80 watts of pulse energy output. Various optical viewing systems are offered to meet the specific needs of our customer's applications.
Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber. The result - a significant pulse energy advantage while offering end-users a custom configuration to meet their specific application requirements.
Custom output configurations are available upon request.
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* Multifunctional laser machining system to welding, cutting,
drilling and hardening
* Manual or automated solutions as standalone system
* Interface to modular system VARIOMODUL®
* Integration of CO2,Nd:YAG, diode, fiber-optics or disk lasers
* Travel of linear axes:
X up to 600 mm
Y up to 400 mm
Z up to 400 mm
* Repetitive accuracy XYZ up to ± 0,005 mm
* Controller styles SIEMENS 840D, Eckelmann ENC66
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Laser & Beam Delivery
Cutting Trimming Scribing Ablation Drilling Welding
Non-contact process
Sub-micron machining
No tool wear or breakage
Faster than conventional micro-machining
Accurate and repeatable process control
Low operation cost
Quick set-up and change over
Minimized material loss
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Machining center, automatizable, 4 axes for LASER drilling with diameters from 0,025 mm dof small mechanic parts, such as cylinder filters. The process uses pulsed Nd YAG sources direct or fiber delivered.
The dynamics and precision, entrusted to screw axes in the basic version, can be elevated to the state of the art in the aero version, with linear motors and granite structure.
The high technical content, the ease of use and its specificity make of it an excellent means in the refined processes with LASER technology.
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Ghibli: Flexibility becomes efficiency
OT-LAS has perfected Ghibli, a highly flexible machine suitable for all types of decorating and custom-designing of small objects. A leader among the machines of its generation, Ghibli offers all the advantages for immediately satisfying creative and productive requirements in their most advanced and modern forms.
With its technical features and high performance, Ghibli is a powerful instrument and a winning solution. Fully designed and manufactured on site by the Group, the system combines efficiency and reliability, ensuring rapid and safe assistance.
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EWS 200 - Laser Workstation
Characteristics
The laser working station EWS 200 offers a large range of application with a space requirement of only 120x80 cm. Fiber optics beam delivery to processing head or scanner.
Application
EWS 200 is specially designed for precision seam and spot welding for medical, electronics, automotive and micro machining industries as well as for cutting and drilling applications with fiber optics.
Specification
Feed range X-axis 400mm
Feed range Y- axis 400mm
Feed range Z- axis 200mm
optional rotary table
Positioning accuracy +/- 30µm (circular axis 0.04 degree)
GE Fanuc 210i-MB controller, AC motors
Programming with G&M-functions
Polymer composite base
Integrated laser control software PCT2
EWS 200 can be used in combination with any LASAG laser
High industrial safety – cabin laser class 1
Beam focussing with LASAG processing head or scanner
Power requirement 230V, 7kVA
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THE KUBO FAMILY - COMPACT AND FLEXIBLE FIBER-COUPLED LASER FOR MANUAL AND AUTOMATIC SPOT WELDING
Laservall’s Kubo family for spot laser welders is based on the use of innovative solutions for precision welding applications.
Characterized by its compact and ergonomic design, the Kubo source is available with power levels from 20 to 100 W.
This power range and a simple advanced user interface make the Kubo family suitable for basic manual workstations and for integration into automatic welding systems.
CHARACTERISTICS
Advanced Pulse Filling™ and Pulse Modeling - PWM technology, enabling the creation of specific laser pulse shapes for optimizing the quality, strength and physical appearance of welds;
the Fiber Optic Delivery System enabling extremely even distribution of the energy throughout the weld spot (Flat Top Beam Profile);
the Off-Line Feedback system for improved long term power stability.
OFF-LINE FEEDBACK
Kubo’s OFF-LINE feedback feature enables the system to offset automatically any lamp degradation or optical misalignment.
This important feature ensures a stable output power throughout the life of the lamp, ensuring consistent performance and long lamp life.
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Innovative 808 nm laser system for the micro-welding, micro-drilling and micro-cutting operations, in both continuous and pulsed mode on metal, alloy, plastics , and more others. The possibility to work in pulsed mode reduces the thermical stress on the material and allow to increase surface quality. The immediate “plug and play” installation with any machine or pre-existing production line and the best price/performance ratio on the market are the real “plus” of this solution, absolutely unique for ...
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Easy to use, simple to maintain and incredibly powerful, the iWeld fits neatly into any work environment. iWeld is the highest peak powered machine in its class. This machine welds SILVER along with other complex alloys.
The iWeld is ideal for a wide range of metal joining and repair applications. The system’s compact, portable, space-saving design, coupled with LaserStar’s well known reputation for high-quality, efficient laser sources, make the iWeld an excellent value.
Operators benefit from pin-point accuracy, increase the range of assembly and repair applications, and minimize the potential hazards of heat damage. The resulting weld is considerably stronger than a traditional solder joint. The comfortable, ergonomic design, with conveniently located operator controls and display, ensure optimal utilization with minimal operator fatigue.
LaserStar’s commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the laser source through the welding chamber while providing many hours of continuous operation without overheating. As always, the iWeld is available in the domestic USA marketplace in 110 volts or 220 volts.
iWeld lasers offer an excellent value for today’s industry professionals looking to unleash the power of hot-light, benefit from a comfortable, compact, ergonomic design and ensure optimal platform technology
Two Models Available:
900 Series iWeld - Basic 40 Joule, 5.5 kW, 35 Watt, 15 Hz
990 Series iWeld - Advanced 60 Joule, 8.0 kW, 35 Watt, 15 Hz
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Chamber type laser welding machine with a power of 70 Joules. This one can weld ferrous and non-ferrous steel (Aluminium, platin,...). With her exclusive system you can also focalized the spot diameter under 50µm.
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The Preco ST2000, ST2200(pictured) and ST2400 Series Laser Workstations perform multi-axis laser welding, drilling and cutting in a Class I or Class IV enclosure. ST Series Workstations are time and field proven machines designed around fixed beam laser technology and Preco XY motion and control technology.
The rigid Preco design offers a smooth cutting path with high accuracy over the full range of motion and has high overall system reliability with a simple optical path and user friendly PC controls.
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FiberStar Workstations
7500 Series
FiberStar Workstations offer a significant competitive advantage for today’s aerospace, electronics, medical device and micro component assembly marketplace subject to stringent quality requirements.
Fiber laser technology produces a sharp, focused light beam that consistently melts a very small area of metal. The benefit of the technology is that very little heat is generated at the weld point allowing users to easily weld > 0.025mm from complex, heat sensitive, intricate parts while providing unparalleled parameter flexibility from 0 – 100% duty cycle.
Designed to the highest standards of reliability, repeatability, and user safety, all FiberStar manual welding systems offer a factory sealed, maintenance free laser source designed for more than 30,000 hours of operation.
FiberStar Workstations are ideal for a wide range of complex alloys and applications including:
• Medical Device Components
• 300 Series Stainless Steel
• Aerospace and Electronics
• Nitonol, Titanium, Platinum
• Automotive and Micro Components
• Many Complex Alloys
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ML-6300A - ML-6500A
Cleaner & Finer. Welding can be performed!
Features of fiber lasers
Welding with no thermal lens effect.
Inherits the ML series' real-time power feedback functions
Compact output unit and made it possible to have a long work distance!
Attained higher efficiency (approx 8 times more efficient than lamp excitation type laser welders)
Can be operated in continuous wave (CW) or pulse.
Supports up to 3-time sharing deliveries and 3-energy sharing deliveries.
All-in-one design makes it easy to be integrated into a manufacturing line.
ML-6500A
300W fiber laser model
Accepts scanner type laser output unit.
ML-6300A
100W fiber laser model
It is also handy when it come to a plastic welding, since the beam can be condensed to a smaller diameter.
Accepts scanner type laser output systems
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1 kW Fiber Laser for Maximum Performance
The new 1 kW fiber laser welder ML-6810A from Miyachi offers excellent beam quality and maximum power for new and precise welding applications like steel sheet and copper.
ML-6810A meets the laser welding needs perfectly in the medical, automotive (sheet welding), solar, and electrical industries.
A 50 micron fiber realises long focal lengths and small spot sizes. Thanks to better beam quality and the possibility of CW usage new applications can be approached such as:
- Fine cutting of metals
- Welding of stainless steel 2 mm +; CuSn6 etc.
- Brazing applications
- Cladding applications
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Laser Welder Features:
- Three Times Faster than Conventional Nd:YAG Laser Welders
- High Brightness Cavity Design
- Small Spot Diameter, High Power Density
LW300AH’s high-brightness design achieves significant increases in laser welding speed and deeper penetration in laser weldable aluminum alloys: deep penetration, crack-free welds are possible using this innovative industrial laser design with weld speeds up to 3 times faster than conventional laser welding methods.
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Features:
- 300 - 600W Average Power
- Up to 10kW Peak Power and 100J Pulses
- 500 Hz Repetition Rate
- 300 micron Core Fiber Delivery
- Four Energy Share or Time Share
- Excellent Pulse to Pulse Power Stability
- Seam Power Fade In / Fade Out Function
LW300A – 600A A-Series industrial lasers are specifically designed for high speed seam laser welding applications offering high peak power and pulse stability to meet virtually any production laser welding application.
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ML-2550A - ML-2551A - ML-2552A
The ML-2550A/ML-2551A are Nd:YAG laser welders which employ the output power feedback system. They provide high power, high speed, and have excellent product quality. They can always perform stable and high-quality welding on various kind of materials.
Beautiful Finish with a Full Array of Functions
High efficiency delivery balance without power loss
The newly adopted variable mirror eliminates the laser power loss and balances out deliveries resulting in a significant improvement in beam splitting precision.Maximum of up to 4 deliveries of optical fibers can be connected (Chargeable option) either on the top side or backside of the laser unit.
Interface designed for workability
Welding initiated by an external start signal can be modified with the local controller during operation. Since the controller can be detached from the main unit, it can be operated at your hand.
Number of schedules settings: 32
The start response time can be set in five different times within 0.1 to 16.0 ms. Also, conditions can be switched to another during the response time.
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For precision metal cutting (steel, stainless steel, aluminium, brass, copper) Mach 2 brings reactivity and flexibility to the manufacture of single parts, prototypes, small and medium sized production runs.
It is an efficient and profitable tool for industries such as automobiles, aerospace, home appliances, connectors and sheet metal.
A fourth axis can be fitted on this machine through a programmable rotating unit.
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Since 1995 Osai integrates LASER for micro-machining (marking, welding, drilling).
The experience has been acquired during over 200 applications, for customers worldwide, and is the basis for our range of standard machines utilising LASER technology.
The knowledge of the technology and the processes derives from the cooperation started with Carl Baasel Lasertechnik, developed in the partnership with the Rofin group, worldwide leader in implementing industrial LASER sources.
The development of the machining processes, performed by our machines, took place with the continuous support of TWI, World association for material joining techniques.
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The Excalibur Flexible Manufacturing Cell is a unique concept system from Laser Photonics, LLC. The Excalibur is the latest in lean manufacturing technology and offers a complete turnkey solution for manufacturers and production facilities. This new concept introduces the idea of using one Fiber Laser Module to control the tasks of up to four different machines with the use of one optical switch. The Excalibur is specifically designed for any manufacturer or production facility that performs applications which entail laser cutting, welding or remote welding and sheet cutting or marking. This concept is leading the way in helping manufacturers increase their production speed while lowering operating costs, floor space and initial capital spent on more expensive machines. The Excalibur is perfect in situations where robot training time is slowing down production and costing valuable time and money.
One of the main benefits of this flexible manufacturing cell is the many ways the system reduces operation costs. Since the system is operating off of one module the cost is instantly reduced by the amount of additional modules. In these cases the Excalibur can easily be upgradable when production needs to be increased.
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Our TS 4.20 2D system cuts and welds metal sheets by means of a single, special cutting and welding head. The system can process metal sheets with dimensions from 1000 x 2000mm to 2050 x 4100mm and thicknesses from 1 mm to 8 mm, with laser power of 5000W or 6000W. After the process, the metal sheets can measure 4000 x 20000 mm and more. The machine is equipped with an automatic loading system, which allows a high degree of automation and prolonged continuous operation.
Like all TTM machines, the TS 4.20 2d was designed using FEM (Finite Elements Method) structural computation software that enables the dimensional features of the structures to be defined and the strain and deformation states to be optimised in relation to the stresses applied. With this new solution developed to meet customers' specific needs, TTM once again presents itself as a partner-supplier of ideas that translate into innovative, reliable and technologically advanced machines.
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The product line JENOPTIK-VOTAN W is used for the laser welding of plastics in different fields of application. The systems of this product line are suited for the processing of plastic parts in the following areas, among others: Headlights; Fuel pumps; Mobile phone parts; Electronics / Sensors; Chute channels; Piping; Fluidic systems.
Functionality
In the laser absorbing component W1, the light energy of the laser is converted into heat energy.
Component W2, which is transparent to the laser light, is heated and melts directly.
Advantages
Weld simple parts instead of injection mold intricate parts (including inserts)
No preparation (such as activation for bonding)
No curing of adhesive (time loss, storage)
No finishing due to flashing
No tool wear
Bond with temperature stability (sterilization of medical utensils)
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LASER CUTTING and WELDING are two of the most widely used laser material processing techniques. PRIMA INDUSTRIE and PRIMA North America are pioneers in these processes and produce a variety of 2D and 3D systems used by manufacturers throughout the world.
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LaserStar Industrial Workstations
1200 & 1900 Series
LaserStar’s 1200 & 1900 Series Industrial Workstations are ideal for a wide range of metal joining, complex assembly, automation and repair applications for the industrial marketplace. A compact, portable design, coupled with LaserStar’s well known reputation for high-quality, efficient laser sources, make the 1200 & 1900 Series an excellent value.
Removable welding chambers are designed to be custom configured for the widest range of applications. High precision motion devices are engineered to integrate into the welding chamber. Five chamber platforms are available: open workspace, open workspace with adjustable shelf, standard, deluxe, and automation chamber.
LaserStar Industrial Workstations are available as a compact benchtop or pedestal workstation. Both models are available in 110V and 220V single phase models and provide 40, 60 and 80 watts of pulse energy output. Various optical viewing systems are offered to meet the specific needs of our customer’s applications.
Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding chamber. The result - a significant pulse energy advantage while offering end-users a custom configuration to meet their specific application requirements.
Custom output configurations are available upon request.
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A special mask welding system with supreme precision.
NOVOLAS TM MICRO welds fine structures as narrow as 100 µm. Any imaginable shape can be welded with a positioning accuracy down to 2 µm. Masks can be exchanged with ease, allowing for high flexibility. NOVOLAS TM MICRO can be operated as a manual workstation or integrated for mass production.
• An intelligent adjustment system guarantees high
welding precision
• Simple parameterization and visualization with the graphical
user interface
• Seated operation and easy handling
• Novolas TM Micro is configured for clean room applications
• Masks are produced via photo lithography according to
customer specifications
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Versatile: the head can mount clamps for traditional and special components, paste or resin batchers or specific working systems.
Fast: the multiple 4 tool head can load the components in sequence (transfer time saved).
Qualitative: thanks to the precision, repeatability and insertion control.
Low costs: combination of assembly functions for non-standard components and the performance of accessory operations (ex. fluid batching) make NEOPLACE an optimal investment.
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3/4 axes machining center for LASER welding of mechanical components of small-mid size.
The open-connection system of the installation allows to use LASER Nd : YAG CW impulse, CO2, Disk or Diode direct or fiber delivered, with fixed optics (up to 3 together) or galvanometric technology.
The high technical content, the ease of use, versatility, large range of use make of it a revolutionary, unique means for technological welding.
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Laser transmission welding belongs to the established processes in mass production today. It allows, plastic parts to be welded without creating any debris or shocks. In general, small and larger, soft and flexible joining parts can be processed, from micro-parts used in high-tech applications to mass production.
* Laser welding machines working with the quasi-simultanous and contour welding techniques.
* Complete automated welding lines including parts management by feeding systems, handling solutions.
* Machine concepts in all variations, e.g. rotary table or linear transfer design.
* Robots can be integrated depending on application.
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Laser welding machines
