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Photovoltaic-TPS® - System solution for the manufacturing of photovoltaic-TPS® insulating glass units
From glass feeding via application through to offloading – everything in an automatic and continuous production process
Efficient and precise manufacturing of photovoltaic-TPS® insulating glass units
Photovoltaic-TPS® insulating glass with unique multilayer cable grommet
* TPS® application of photovoltaic modules with unique multilayer cable grommet
* Homogeneous, uninterrupted application of Thermo Plastic Spacer®
* Maximum moisture prevention of the cable grommet
* The TPS® applicator is able to create airspaces from less than 1mm or up to 18mm and above
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The main advantage of the rotary pick and placer is that it mechanises the movement of products that are difficult to manoeuvre by hand, at high rates of output.
This machine is composed of:
4 satellite arms with rotative vacuum cups to pick up the products.
Each arm is settled on the rotating shaft. The vacuum cups pick up the products in a storage compartment and place them on the neck of the bottle. Picking and placing are synchronized thanks to a vacuum system.
A 30° inclined magazine of about 500 mm long.
All arms are made of steel and are mounted on waterproof ball-bearings.
It is used in various applications and allows:
the placement of neck labels or cones onto bottles, cans and jam jars, etc. at a rate of between 8000 and 12000 product placements per hour.
the placement of telephone or bank cards, machine is able to dispense cards, leaflets or two-fold cardboard at a rate of 400 placements per minute. It can be mechanically or electrically synchronised with a flow-pack machine, tray packers, boxing machines etc… |
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" RT Plant by P.E. "
Thanks to more than 30 years of activity performed by its Shareholders / Technical Consultants and to the experience matured with the design, the construction & the start-up of
> 5 Plants
> 14 Production Lines
of "Rubber Thread Production Plant" from Natural Latex (successfully supplied in Thailand Malaysia Indonesia & India) P.E. can today offer the result of his experience & Know-How.
P.E. applyes a continuous process to upgrade the Technology, the Process, the Machines, the Production Receipts, the Plant Utilities, the Auxiliary Equipment & the Know-How, all of which are the basis of any "RT Plant by P.E."
Our Plants are complete Process Plants to produce Round Section RT usually classified by the markets as
- High Quality Rubber Thread
- H.R.L.R.T. - Heat Resistant Latex Rubber Thread
The final products of our plants are RT Ribbons that
- can be produced in all the requested counts from 20 to 100
- satisfy the final customers demand
- can be used in different applications (from belts to .. alimentary nettings)
This flexibility of a "RT Plant by P.E." is due to its "Performance Synergy" originating from the Technology, the Solutions, the Process & the Know-How used, so far so that the new available solutions give
- high production for each count
- minimum Acetic Acid consumption
- huge flexibility in operation
- minimum plant set-up time when product change is needed
More advantages rises from the "Control System by Process" that allows to
- control all the Process & Production parameters
- have the Extrusion Lines Automation
- have the Tele-Assistance
- continuously monitor the Plant |
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The Deoxygenation system for injection water, can be delivered in two different versions; Minox DeOx System - 2 Stages, or Minox Deox System - Compact Tower.
The MinoxTM DeOx System - 2 stages :
This is the ultimate Deoxygenation system configuration available in the market today. It gives extremely small and light units and requires a minimum of maintenance and utilities.
The MinoxTM Deox System - Compact Tower:
By utilizing the MinoxTM process in conjunction with a tower and packing, the same technical features as the 2-stage system are achieved. It will however require more space and support than the 2-stage system, but still significant less than a conventional system. This means that overall, for most new installations, the 2-stage system will be more cost effective. |
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Increased focus on safety measures, energy-saving programs, and changing requirements profiles mean continual growth in the demand for special glass products. For this reason, laminated glass lines are designed to accommodate customer-specific requirements.
These requirements profiles form the basis on which tailor-made solutions will be conceived, so that future production will be efficient, durable and trouble-free.
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Bystronic offers complete, individually developed turnkey system solutions for the efficient fabrication of automotive glass.
The tailor-made production lines are consistently designed for the customer’s individual needs and permit extremely high productivity and optimal system availability.
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| The fast, precision control co-ordinates two servo motors which are responsible for the wire feed and the movement of the control shaft. Several operating modes for compression, forming and extruded spring production round off the versatility of this series. The wire feed length can be changed during production. |
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For decades, Lenhardt insulating glass production lines have achieved success due to their outstanding quality, economy and innovative technologies.
The comprehensive product range offers tailor-made solutions, which provide optimum support for the entire insulating glass manufacturing process.
* TPS (Thermo Plastic Spacer) "warm edge"
I.G. lines
* SuperSpacer production lines
* I.G. lines for conventional, metallic spacers
* Components for I.G. manufacturing process |
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Automatic Line Sewing Machine Mod. SM. 100.CA
The sewing machines of the SM CA Range are a reference point for automatic linear industrial sewing of fabrics using the mobile head technology. Unlike traditional technology, this method limits requirements in terms of working space while increasing production speed.
Thanks to the large number of machines manufactured and the experience acquired over the years, the SM CA 08 has reached a degree of reliability enabling it to meet every production requirement.
Versatility is another strong point of the SM CA 08. In fact, it can be used for joining and hemming fabrics, for spline insertion, for sewing reinforcements and for making side pockets of different sizes.
This machine can also be equipped with automatic side rollers.
It is available in several different versions and with modular working dimensions ranging from 4 to 16 m.
Anodized aluminium structure with AISI 304 stainless steel guards
Main Applications:
Overlaps and side hems sewing of awnings
Overlaps and side hems sewing of blinds
Overlaps and side hems sewing of tensile structures
Overlaps and side hems sewing of fabrics
Overlaps and side hems sewing of technical fabrics |
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The tray denester automatically places various types of trays on a conveyor.
Trays are taken vertically from the magazine by vacuum cups and placed horizontally on a conveyor. We provide a tool set for each type of tray.
Assembly and overhaul are very simple operations. We offer solutions for lid denesting as well. |
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BAG SEWING MACHINE / TACKER MACHINE
FULL AUTOMATIC
Mod. CX 220 CR
Fully Automatic Bag sewing machine, for cotton mix lycra over 20%, mixed viscous, elastomer from looms, generally elastomer, and wool in the different typologies.
• Length stitch lenght 5÷10 adjustable mm during the job.
• Speed of job from a minimum of 6 Mt/min to a maximum of 36 Mt/min
• Check fabric tension adjustable during the processing.
• ® Double System of fabric centring open-doubled. (PATENTED)
• ® Seam Sensor System. (PATENTED)
• System of drawing to avoid harmful skids at the seam.
• Sewing carriage with Auto-Search of the fabric-selvedge
• Rear-side fabric contact with the doubling triangle
• Stretch-selvedge, Doubling triangle and Expander cylinders; entirely in glazed stainless steel
• System of read end-fabric and fabric hole with stop machine |
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MACCHINA CUCITRICE A SACCO
AUTOMATIC
Mod. CX 220 Easy ®
Macchina automatica cucitrice doppiatrice a sacco, per Cotone misto lycra oltre 20%, misti viscosa,
elastomeri da telai, elasticizzati in genere, lana nelle diverse tipologie.
• Lunghezza punto da 6 ÷ 9 mm regolabile durante la lavorazione.
• Velocità di lavoro da un minimo di 8 mt/min a un massimo di 31 mt /min
• Controllo tensione tessuto regolabile durante la lavorazione,
• ® Doppio sistema di centraggio ( BREVETTATO).
• ® Sensore presenza cucitura ( BREVETTATO).
• Sistema di traino motorizzato.
• Carro di cucitura con Auto - ricerca cimose tessuto.
• Nuovo triangolo di doppiatura con contatto tessuto rovescio.
• Sistema di lettura fine-pezza e passaggio fori. |
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AutoJet Technologies is the turnkey systems division of Spraying Systems Co., the world's leading manufacturer of high-quality spray nozzles. Using patented SprayLogic(R) software, top quality spray products and unsurpassed technical expertise, our engineered systems accurately monitor and control spray applications.
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Electronically programmable machines for high speed production of scrolls and twists with flat and square section steel bar stock.
Four processing modules are possible: scrolling unit, twisting unit, horizontal press, and tube bender.
These machines are workcentres for the ornamental wrought iron sector.
Typical applications: ornamental work for the construction of gates, railings, doors, and security bars. |
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Electric, oil or water heating
Press area: 2,200 x 1,100 mm
2,200 x 1,250 mm
2,500 x 1,300 mm
2,750 x 1,300 mm
3,000 x 1,300 mm
Total pressure: 500 kN (50 tons) up to 1600 KN (160 tons) |
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The new DISA Aluminium Process enables aluminium foundries to leverage the cost savings, process efficiency and flexibility of DISA vertical green sand moulding technology. New features including innovative active filling and automatic casting extraction mean that aluminium foundries can now leverage the speed and cost savings of vertical green sand moulding.
The DISA Green Sand Aluminium process is already proving its worth, for example in the production of components for the automotive industry.
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| The DISA moulding system has been developed to set a new standard for foundry equipment. The market demands castings with high quality, competitive price and more and more complex shapes. Based on these requirements we have made a completely new design of the mechanical and hydraulic system, including control of the whole process - this is what we call our New Generation! |
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Exhaust waste gas must sometimes be treated before release to the atmosphere. Thermal oxidation at high temperature is the best solution to treat large volumes of pollutants, VOC or odours, contained in gaseous effluents, aerosol or liquid. The organic pollutants are thus oxidized into inert compounds.
The rules and regulations in the various European Community countries encourage industry to seek satisfactory and economic solutions. The range of BABCOCK WANSON gas effluent oxidisers respond precisely to these directives in many spheres of activity, with both traditional and innovative solutions.
BABCOCK WANSON designs and installs three important types of incinerators :
- recuperative and integrated recuperative oxidisers ;
- regenerative oxidisers ;
- odour and mist oxidisers. |
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VOC Control Systems
Ducon supplies a complete line of VOC emissions control and solvent recovery systems. Ducon specializes in Activated Carbon DUVOC Adsorption Systems to remove/recover organic compounds and exhausts from chemical processing, coating, printing, electronics, metal cleaning and other operations.
Ducon offers modular systems from 500 CFM to 500,000 CFM. Ducon's CACR type and CASR type DUVOC systems are used to remove/recover the following compounds:
Benzene, Toluene, Xylene, Ketones, Alcohols, Phenols, Aliphatic, Aromatic and Halogenated organic Compounds, Esters, and other organics.
For highly concentrated streams Ducon provides catalyst based incineration systems. Please consult a Ducon engineer for your particular requirement.
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Other manufacturing machines 
