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Built with modular components to create the optimum configuration for your needs, and keeps you running. Utilizing quick-change components extends the system life and allows for little or no down time. The major components change out in 10 minutes or less.
Choose your preference: available in internal and solvent-free configuratinos that both deliver versatile spray and impinge gelcoat performance. |
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| Practical Binks Unison gel coat system features the Binks LEL gel coat gun. The basic system, with 12:1 ratio, can be used to apply gel coat in a highly efficient "soft spray" |
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Gelcoat spray-up is the first phase of the manufacturing process for polyester parts. Gelcoat defines colour, surface aspect and isolating capabilities of the part.
This thin and unique layer of laminate deserves a special attention when being applied.
Matrasur Composites offers not less than 5 machines and numerous configurations and ancillaries in a comprehensive Gelcoat Range.
Our machines cover all kinds of spraying conditions and outputs: small, medium and large parts, interior or site spraying, manual, automated or even robotised spraying.
Every operator will find a good combination of ergonomics and environmental friendly equipment in our Gelcoat Range.
Our machines are price competitive and of easy maintenance thus satisfying the highest requirements of profitability. |
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The M.V.P. Patriot™ High Output System offers a positive displacement pump design that delivers highly accurate ratio control of ±0.1%.
The secret to Patriot’s unprecedented precision is the unique pumping system. Patriot™ is a versatile pumping system that addresses many of the problems experienced in composites application.
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The TEC 6100 is a high output production tool. Glue is dispensed by a pneumatic piston, so the tool is effortless to use. Ideal for
the most demanding applications and for continuous use.
Compressed air required. |
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The Sirius 1000 is a high performance high-ply textile cutter with automatic material feed. Owing to the stable knife action and high vacuum power, it is possible to accurately cut coated materials and fleece, cotton, wool, insulating materials and other voluminous materials up to 100 mm in height, compressed under vacuum, at effective cutting speed of up to 20 m per minute.
To ensure excellent cutting quality of even very high stacks , the cutter is characterised by a specially designed vacuum flow, which ensures that the cutting material is subjected to an evenly distributed pressure during compression and therefore there is no displacement within the multilayer pile. To achieve greater efficiency when cutting soft materials, the output of the vacuum pump was also raised so that voluminous materials are compressed down to 30% of their uncompressed height. This means that at the same cutting height more layers can be cut.
The adaptive knife guide in the Z axis (tangential axis)ensures that deflections of the knife caused by the cutting forces during the cutting process are automatically compensated. In this way, a very high degree of cutting accuracy with soft materials ,from the top to the bottom layer is achieved.
These characteristics, combined with the reinforcement of the lateral knife guide, the stable guidance of the knife back and the reinforced pressing plate guide, allow to cut compressed layers of voluminous materials accurately up to a height of 100 mm at effective speeds of up to 20 m per minute.
For the automotive version of the cutter , the drilling machine was reinforced to enable precision bores up to 25 mm to be performed rapidly. |
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The High Ply Fabric Cutter TURBOCUT S 2501 CV from assyst-bullmer represents high standards of design and manufacturing in Fabric Cutter-Technology. Like all assyst/bullmer High-Ply Cutters, it cuts fabrics and similar materials with a reciprocating blade which is mounted on an X-Y-drive and tangentially controlled to follow the contour shapes. The result are precisely cut patterns at enormous speed. Affordable without compromising quality was the basic idea for this new development. Turbocut S2501 can be used to cut a wide variety of woven and non-woven textile, textile-like and similar materials , up to 2,5 cm (1") ply height under vacuum compression of the material stack
NEW features:
New, extremely light Turbo beam
Very light , yet sturdy cutting head based on skeleton frame
New high frequency knife quide
The result:
Highest speeds up to 90 m/min
Acceleration up to 1,3 g
Knife frequency up to 7500 rpm
Enormously increased conture speed
Quiet, vibration-free cutting head
Maximum reliability
Accurate cutting contours
Constant accuracy
Low Cost of Ownership
No spare knife drive necessary
The highlights:
Integrated high performance vacuum turbine with only 15 KW
Automatic bristle cleaning during bitefeed
Sharpening device with diamond sharpening wheel for ultimate knife sharpness
Free accessible knife for simple and fast knife change
Additional knife guide for stabilization of knife during sharpening for
smooth cutting edge.
Controller with CNC completely encased in dust protected steel cabinet
Control Software with real time graphic, error menu, operator guide, data management and remote-maintenance |
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The new assyst/bullmer fabric cutters PROCUT L 5001 for 5 cm and PROCUT XL 7501 for 7,5 cm compressed ply height represent a world-class product in regard to performance, accuracy and reliability. PROCUT L 5001 and PROCUT XL 7501 have a cutting window length of approx. 1.800 mm (optional: 2.500 mm). The Cutters are equipped with linear modules for the X- and Y-axis.
PROCUT L 5001 LV and PROCUT XL 7501 LV (”Long version”) models can be built with bristle conveyors in any desired length up to 12 m , especially in demand in the automotive and furniture industry. The LV-versions differentiate further from the standard types by a cutting bridge with side parts, a roller guide on both sides in x-direction and rack and pinion drive.
Depending on application and material to be cut they achieve the following performance parameters:
* Maximum speed up to 90 m/min.
* Acceleration of up to 1,0 g
* Effective cutting speed of up to 20 m/min. |
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| The Binks Mavrick is a high volume airless spray gun designed for FRP plural component spray applications. It features an external mix converging spray fan pattern of resin and hardner. An optional chopper attachement is available. |
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AGXV-540 Automatic HVLP Spray Gun (Standard production)
AGXV-541 Automatic HVLP Spray Gun (For higher flow rates, viscosities)
AGXV-543 Automatic HVLP Spray Gun (For corrosive or mildly abrasive coatings)
COMPACT 507, HVLP (Blue), SIPHON (Maintains regulatory compliance for HVLP)
COMPACT 506, HVLP (Blue), GRAVITY, 1 LITER (Maintains regulatory compliance for HVLP)
COMPACT 507, HVLP (Blue), PRESSURE (Maintains regulatory compliance for HVLP)
COMPACT 506, HVLP (Blue), PRESSURE (Maintains regulatory compliance for HVLP) |
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Type BI-J with product supply by cup underneath and air supply by turbine. Suitable for small or medium surfaces and for products with a low or normal degree of viscosity up to 30 seconds, Ford Cup n° 4
For each sprayguns, 3 types of fluid adjustment assembly (tubes, switches and head of air) are available:
- St : standard FAA for basic work,
- FAA C for precision work
- FAA multitrous M for body work (meticulous) |
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Magnum Venus Plastech's SuperPro-II is one of the most versatile guns for use in the FRP industry. With low pressure and low emissions, thousands of operators have found their gun of choice.
Featuring an ergonomic light weight design, with smooth pneumatic trigger action designed for better finger control this gun is both efficient and comfortable to use.
Using lower operating pressures than other guns, the SuperPro-II dramatically reduces atomization.
The SuperPro-II utilizes the exciting internal mix technology which cuts down emissions and material waste. |
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The Laminate Analysis Program can be used to analyse any type of composite laminate subjected to in-plane loads and moments. The flat laminate has no fixed size apart from its thickness, so that the analysis can be applied to any composite component, at a location where loadings or deformations are known.
Typically, the software is used in preliminary design for tailoring a stacking sequence, then analysing the composite component with other methods such as finite elements, and finally optimising the design by inspecting the laminate behaviour layer by layer.
LAP consists of four modules. The Basic module includes the linear analysis functionality and constitutes the minimum configuration. The other three modules (Non-Linear, Design, Additional Failure Criteria) are optional. |
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Microwave heating and drying cabinet,
type VHM HEPHAISTOS
The newly developed microwave system, VHM HEPHAISTOS, is an internationally patented system and characterised by a very high field homogeneity.
The high field homogeneity allows for the manufacture of high-quality CFC aircraft structures, for instance.
Advantages:
Reduction of production costs due to shorter heating, process and cooling times compared to conventional methods. Use of metal parts (e.g. metal tools and charging systems) possible in the microwave field
Specific volumetric heating of products; the furnace chamber itself is not heated
Sizes from laboratory up to large scale (e.g. aircraft industry) are available (working chamber volume of the shown systems 750 and 4200 ltr); other sizes upon request
Broad spectrum of use
Technical Data
Nominal temperature: 400 °C
Heating: microwave
Control system: S!MCON/32-Net |
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Utilizing quick-change components extends the system life and allows for little or no down time. The major components change out in 10 minutes or less.
Featuring a heavy duty stainless steel catalyst pump, this machine allows the operator to adjust the preferred setting with ease. Infinite catalyst percentage settings available with a simple adjustment.
Delivers versatile spray and impinge gelcoat performance, along with smooth pneumatic trigger action.
Unit allows the operator to feed a multitude of fluid sections, with 6 colors standard and the ability to add additional colors as needed. |
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Compoflex™ 150 for Resin Infusion
In the resin Infusion process, the dry fibre material is placed directly in the mould. A distribution fabric or grid is installed to ensure corect resin flow and optimal vacuum distribution. Between the dry fibre material and the distribution fabric, a peel-ply is installed as a seperator. Compoflex 150 replaces the peelply and ensures easy peeling, leaving a clean surface.
Designed without a bleeder layer, Compoflex 150 is ideal for for the resin infusion process. |
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A tight weave all white polyester peel ply to texture the laminate surface, avoiding sanding or abraiding as a surface prep for painting or bonding. 60" x 25 yards (1.52m x 23m), approx. shipping weight 12 lbs per roll. (5.44 kg)
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Complete range of peel plies : from 50 to 125 gr/m2, dyed, white or undyed with stripes, polyamide or polyester, bands or full Width
PA85 is the standard quality, taffeta weave, 85 gr/m2, white with stripes.
Those fabrics are used to impart a textured surface to the moulded component to improve adhesion in secondary bonding or painting.
We are able to manufacture your own peel ply with specific characteristics.
All our peel plies are treated in order
to remove all pollutant products
(like silicones for example) which
could be find on the laminate.
PA80 AD is an adhesive version with only 8gr/m² of glue. Spay is not recommended for the vacuum infusion, because you can't apply it uniformly. More a large part of the solvent goes in the workshop atmosphere : the vacuum philosophy is to avoid COV emission. |
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Compoflex™ 400 for Vacuum Bagging
In the vacuum bagging process the lay-up consists of a laminate, peel-ply, release film and a breather/bleeder fabric. Compoflex 400 can replace all of these products, simplifying the process considerably.
Designed with a maximum size bleeder layer, Compoflex 400 is ideal for the vacuum bagging process. |
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For materials like as Nomex, Kevlar, Aluminium usw.
Shafts / receptions.
Circle-knives.
Special-circular saw-leaves.
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Manual shape cutting
The P is a lightweight manual ultrasonic device allowing easy shape cutting on any type of synthetic textiles and nonwovens. This handy cutter performs very clean cuts, eliminates frays and creates consistent and clean edges. |
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HIGH PERFORMANCE ULTRA-SONIC CUTTER :
- Oscillating Frequency : 39.5KHz, Max. Output Power : 30W
- Intricate and accurate cutting with a light touch.
- Machine attachment type is also available. |
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Pressing composite materials, particularly reinforced polyester, SMC or GMT calls for critical parallelism accuracies and pressure, time and stroke control. With this in mind, ONAPRES has developed specific installations fitted with the most advanced hydraulic and electronic developments.
ONAPRES uses its extensive experience to provide you with thedifferent solutions which fit each situation best, including tool changing systems, ejection systems, connections for mould operation, part painting (IMC), control of parallelism, etc.
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This perforated release film provides excellent release from polyesters, vinylesters, and epoxies. 285°F (140°C) The small hole perforations allow for bleeding and breathing. .001" x 60" x 200 ft (25µ x 1.52m x 62m), approximate shipping weight 13 lbs. per roll (5.9 kg)
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Perforated Release films
Low temperatures application
Belonging to the polyolefin family, these films have a good chemical and thermal resistance for a low cost.
Release films with a large range of resins.
Do not use with autoclave process.
High temperatures application
Belonging to the fluoropolymer family, these films have a very good chemical and thermal resistance.
Release with all resins.
Recommend for autoclave process. |
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Resin spray-up is one of the first steps in the mechanisation of laminate transformation in the thermoset industry. The productivity achieved can be quite spectacular. Around 60% of workforce savings can be reached through efficient resin spray-up. Moreover, low pressure techniques with head mix and the latest nozzle technologies are particularly operator and environmental friendly.
Matrasur Composites offers a large panel of machines specially adapted for this application, covering most part sizes and compatible with all resins today.
At the heart of our range is the latest spray-up gun on the market. It is a needle less gun with head mix, polyvalent for all applications: not only resin but also gelcoat and both fibre glass and resin spray-up
A wide range of accessories (read-out systems, alarms, heaters, screens, etc) complete our machine range and help industrials achieve the best possible productivity. |
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The ProVantage%u2122 System is the system to use when you are building small parts or must maintain extremely low mold pressures throughout the process. The smaller resin pump allows optimum pump speed while maintaining very low resin flow rates. The pneumatic stroke counter allows the operator to monitor the amount of material that has been processed through the system.
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Multi-purpose vacuum bag sealant tape that will seal easily to our vacuum bags and your mold. Clean up is simple. 1/16" x 3/8" x 50 ft. per roll (1.6mm x 9.5mm x 15.4m) 10 rolls per pack ,approx. shipping weight 15 lbs. pack (6.8 kg)
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Sealant tapes compatible with most bagging films.
Ideal for use on all type of tools.
Sealant tapes are used to from a seal between the vacuum bagging film and the moulding tool surface. |
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The Magnum Venus Plastech UltraMAX™ FIT® Chopper/Saturator System delivers power, versatility and rugged construction for long lasting use, Rapid Access Design (RAD) for easy maintenance and reliable performance. This is the one our competitors compare themselves to.
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Composites: Equipment, Accessories
