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Batch Drying curing Oven
Industrial tailor-made ovens from 1m³ to 200m³ designed to meet your process needs of insulation, temperature and power.
With a temperature range of 20°C up to 500°C these industrial ovens are suitable for all applications of preheating, drying, cooking, polymerization, curing, tempering, stabilization, cooling.
Very robust mechanically welded construction with continuous weld water-tight laboratory, meets all requirements for working in a solvent environment. The rate of air renewal is considered on a case by case basis to allow optimal evacuation of clearing solvent while meeting explosive standards.
Any type of heating following the available energy.
With or without gas exchanger, electric, battery-steam-water oil
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FiberSIM®: The World's Leading Software for Composites
Powered by VISTAGY's unique EnCapta® technology, FiberSIM® has become the world's leading software for composites engineering-used by numerous leading manufacturers in the aerospace, automotive, marine and medical equipment industries. The FiberSIM suite of software supports all of the unique and complex design and manufacturing methodologies necessary to engineer innovative, durable and lightweight composite products and parts.
It's also the only comprehensive software suite that addresses the entire composites engineering process, from conception, laminate definition and ply creation through simulation, documentation and manufacturing. FiberSIM is integrated into the leading commercial CAD systems (CATIA V4, CATIA V5, NX and Pro/ENGINEER) to help you capture a truly complete digital product definition. And FiberSIM goes beyond CAD to create a customized environment that enables you to 'work how you think' when designing innovative, bleeding-edge products that create a competitive advantage.
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SAMCEF allows the linear and non-linear analysis of composite materials structures (e.g. sandwich materials [honeycomb, foam...], laminated constructions, filament wound pressure vessels...) including various delamination and progressive damage models of fibers/matrix systems...
SAMCEF Field is the interdisciplinary pre/post-processing tool for SAMCEF for Composites.
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Closing the Loop Between Composite Design and Analysis
Together with the FiberSIM Composite Engineering Environment (CEE) or FiberSIM Advanced Composite Engineering Environment (ACEE), FiberSIM Analysis Interface enables engineers to design a composite part in their existing CAD system, perform producibility simulation, and then use the complete definition of the part in its to-be-manufactured form as input into a finite element analysis (FEA) package. The analyst can then run the analysis using the ply definitions and fiber orientations from the final part design, as opposed to an idealized design that may in fact be impossible to manufacture, resulting in a more accurate assessment of the part.
FiberSIM Analysis Interface provides exact fiber orientations to generate laminate properties for improved structural analysis by popular FEA software. An interface to flow modeling software for Resin Transfer Molding is also available.
The FiberSIM Analysis Interface enables engineers to:
Accurately verify part performance;
Provide detailed analysis properties from CAD models;
Work with multiple material and process simulation models.
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When processing multi-component materials, homogenous mixing of the components becomes extremely important.
Wide differences in media viscosity, short pot life, components which are difficult to mix etc., require different mixing systems.
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MVP's EMG-1000 external mix gun is ideal for your external mix gelcoat operations.
Light Weight
Ergonomic Design Reduces Operator Hand Fatigue
Solvent-Friendly
Created to endure harsh environments, the EMG-1000 Gun performs with legendary dependability. The EMG-1000 Gun features a replaceable head thread, stainless steel and aluminum construction, and an ergonomic design which relieves hand strain for the operator.
Magnum Venus Plastech's EMG-1000 external mix gun is ideal for your external mix gelcoat operations. The stainless steel and aluminum construction will stand up in rugged environments, and the ergonomic design relieves hand strain for the operator.
-Light Weight:
With fewer parts, the EMG-100 gun is significantly lighter than the competition.
-Ergonomic Design:
The EMG-1000 features an overall reduction in gun weight, balanced design handle and trigger, putting the weight of the gun further back over the hand for a distinct ergonomic difference.
-Solvent Friendly:
The stainless steel and aluminum design of the EMG-1000 makes this gun the ideal tool in rugged and harsh environments. Complete immersion in solvent will not effect the performance.
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With the WOLFANGEL® Vario Cutter it is possible to cut the fibres with a speed up to 20 m/sec. The length of the fibres can be changed during the cutting process at full speed. With this cutter it is possible to produce fibres with a length between 3 up to 100 mm. The cutter can be driven by either a hydraulic or an electric motor. With the possibility of different combinations between knife and rubber role, it is possible to cut nearly all types of fibres.
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Loop knitted net bleeders made of polyethylene fibers.
Our new ISONET alows a perfect resin flow in all directions.
These nets are recommended for the
polyester or epoxy infusion with vacuum
process.
The porosity of those net bleeders is
calibrated.
We can cut the rolls in different widths.
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The Filament Winding DL is a two-component continuous-flow programmable-ratio meter, mix, and dispense machine for filament winding. The DL will supply accurately mixed resin/hardener systems directly to in-line composite processes. It is designed to easily fit into any production layout.
Features:
- Continuous feed of premixed resin/hardener
- Precision gear metering pumps
- Touch pad programming of mix ratios and flow rates
- Choice of several tank, drum or totes feed systems
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Gelcoat spray-up is the first phase of the manufacturing process for polyester parts. Gelcoat defines colour, surface aspect and isolating capabilities of the part.
This thin and unique layer of laminate deserves special attention when being applied.
Matrasur Composites offers not less than 10 machines and numerous configurations and ancillaries in a comprehensive Gelcoat Range.
Our machines cover all kinds of spray-up conditions and outputs: small, medium and large parts, interior or on-site spray-up, manual, automated or even robotised configurations.
Every operator will find a good combination of ergonomics and environmental-friendly equipment in our Gelcoat Range.
Our machines are price competitive and of easy maintenance thus satisfying the highest requirements of profitability.
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Standard Patriot Gelcoater
Precision and accuracy are the keys to success and the Patriot™ Gelcoat Systems offer a positive displacement pump design that delivers highly accurate ratio control of ±0.1%.
Unique Patriot Pumping System
Catalyst-to-Resin Variances Less Than 1%
Lower Production Costs
Versatile Modular Components
This precision is the tool used to correct many of the quality issues, such as porosity, pre-release, post curing, cracking, alligatoring, inconsistent thickness and more that currently face composites manufacturers.
The Patriot™ Gelcoat Systems feature a deep induction heat hardened Fluid Section which is then coated with a thick hard chrome layer to increase the wear characteristics of the system, allowing it to run for longer periods.
Both the Fluid Section and Catalyst Pump on Patriot™ feature the new "self-healing" seal that has the lowest coefficients of friction available today. This seal does not require packing adjustments, and greatly reduces the problems associated with heat buildup and wear.
Patriot™ Systems are built with modular components to create the optimum configuration for your needs, and keeps you running. Utilizing quick-change components extends the system life and allows for little or no down time. The major components change out in 10 minutes or less.
Choose your preference: available in internal and external mix configurations that both deliver versatile and precise gelcoat performance.
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Features
The reliable ARO 3:1 diaphragm pump provides High Volume Outputs with gentle pumping action.
This pump system has NO troublesome pistons, cylinders or seals to create high maintenance caused by the coarseness of the typical granite chips.
The catalyst is metered by an mechanically linked slave pump, utilizing the advantages provided by a heavy duty diaphragm pump.
RimCraft RCP-4000 Catalyst Pump. Adjusts catalyst ratio with simple turn of the knob.
RGG-2005 High Volume Spray Gun offers the simplest design with the highest output on the market. TRUE Straight-Thru Bore design eliminates the need for cumbersome static mixers allowing for Higher material flow with less restrictions. Simple, easy to maintain gun with NO needles or seats.
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The high-performance gel coat spraying plant is based on the same technology as the standard plant. However, it is equipped with a big-volume high pressure pump and was particularly conceived for big surfaces to be found in the field of swimming pool construction and yacht construction. Due to its great delivery volume, the piston rod moves very slowly. As a consequence, this piston rod cannot warm itself up. Therefore, the wear of packings is reduced to a minimum. Due to the high pressure pressure transmission, the plant still has reserves enough even with thick-flowing gel coats and low temperatures.
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Cutting with scissors is tedious and fatiguing. Eastman rotary shears replace scissors and quickly cut intricate markers, one of a kind patterns, samples, reworks, plastic and rubber sheeting. Offering ultimate maneuverability, Eastman's Rotary Shears are the solution to low quantity cutting jobs common in the industry.
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The M.V.P. Patriot™ High Output System offers a positive displacement pump design that delivers highly accurate ratio control of ±0.1%.
The secret to Patriot’s unprecedented precision is the unique pumping system. Patriot™ is a versatile pumping system that addresses many of the problems experienced in composites application.
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Get accurately cut parts every time.
- Adjust pressure on the cutting tools to cut a wide variety of materials with precision
- The cutting head is designed to accommodate three tools simultaneously to minimize tool changes.
- Choose from multiple types of straight knives, wheel knives, notching tools and punches. Includes a pen to mark paper patterns.
- A laser pointer helps to establish the origin of the cut job.
Easy to use.
- Migration from manual cutting is easy.
- Windows"-based software employs a graphical user interface to simplify operator training and daily use. includes Wizards to automate repetitive processes and speed preparation of the cutting job.
- Easily stores cutting setup files for quick retrieval to accelerate future cut jobs.
- Network-compatible for easy transfer of data from existing standard CAD systems.
Realize a fast return on your investment.
- Automatic end cutting eliminates material waste by cutting precisely at the end of each marker.
- Single-ply cutting enables you to cut as orders arrive. Reduce work in process, lead times and work planning.
- The Toolpath module included in CutWorks software optimizes cut times by sequencing parts (and internal cuts) in the most efficient order for cutting.
Automatically removes common lines between parts to achieve zero buffer cutting.
- No paper underlay or plastic overlay required for most materials.
- The DCS 3600s small footprint reduces floor space requirements.
- A fast, powerful AC brushless servo drive minimizes maintenance expenses.
- Improve throughput because the cutting system sets the pace for the operator - not the other way around.
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Solution GRAPHCUT® MULTI S is a static table of cutting offering of the capacities of extremely broad cutting gace to its system of specific cutting. Indeed automat GRAPHCUT® MULTI is equipped with tools of cutting oscillating thus making it possible to cut out textiles as well as compressed foams, honeycomb ouencore of the composite material mattresses. Moreover this machine the possibility offers of cutting out thicknesses going from 0 to 50 mm thickness, i.e. it functions as well in mono-fold multiply some. Lesgrandes capacitésde this machine makes it possible to work in all the industrial fields tel quel' aeronautical, the naval one, the building, the insulation, the swimming pool, the research & development, etc This machine is able to cut out, mark or punch at speeds going up to 30 m/min with a precision of about 0.5 Misters.
A system of turbine, making it possible to create a depression on the table, ensures the immobilization of material during the cut to obtain the quality of necessary cut.
Caratéristiques techniques of GRAPHCUT® MULTI S:
Dimension: Modular in length and width compared to the customer need.
Support of cut: Carpet of plastic bits 35 mm length. Perforations at the base allow the passage of the vacuum to maintain material. The carpet brush makes it possible the knife to penetrate all the thickness of the mattress to obtain a perfect cut.
Pointing of the origin: A laser pointer is envisaged (standard configuration) making it possible to move the origin to allow resumptions of cut.
Carry tools: 2 tools out of standard: Oscillating blade, pen of marking.
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Semi automatic advance of the layer
* Cut is automated
* Equipped with a press guide on each side of the blade
* Advance of the layer is preset and repetitive
* Useful width 530, 810 or 1050mm
* Useful height 60 or 90mm
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The PILOT Premium from WALTHER PILOT is not only a new paint spray gun with a dynamic, ergonomic design, it is also a first-class „green gun“. The innovative HVLP-Plus nozzle/air cap system (blue air cap) guarantees high material savings while providing an outstanding surface finish. Tests carried out by the renowned Fraunhofer Institute in accordance with the EN 13966-1 standard confirmed transfer efficiencies of up to 88 %. These results make sure that the PILOT Premium pays for itself in a very short time.
Moreover new top-of-the-range model from WALTHER PILOT guarantees top-quality surface finishes while minimising overspray and protecting the environment.
• All wetted parts in stainless steel
• Large choice of nozzle-air cap systems: 0.3 / 0.5 / 0.8 / 1.0 / 1.2 / 1.5 / 1.8 / 2.0 / 2.5 / 3.0 / 3.5 mm ø
• High quality gravity-feed cup with full-surface filter insert
• Up to 30 % less material used
• The spray gun is also available as a version for pressure tanks and pumps
• Spare parts are guaranteed to be available for 10 years
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The ProGun Gun eliminates the needle and seat design, boosts cost savings and reduces emissions.
Internal Mix Technology
Low Pressure Delivery
Comfortable Design
Experience in the industry and documented research have proven that low pressure guns, like ProGun, significantly reduce emissions and porosity. The ProGun ensures that larger amounts of material reach the intended application surface instead of misting away or evaporating into thin air. Our large gun selection meets individual customer needs worldwide.
Magnum Venus Plastech' ProGun is one of the most versatile guns for use in the FRP industry. With low pressure and low emissions, thousands of operators have found their gun of choice.
-Internal Mix Technology
The ProGun utilizes the exciting
internal mix technology which cuts down emissions and material waste.
-Low Pressure
Using lower operating and catalyst pressures
than other guns, the ProGun dramatically reduces atomization.
-Comfortable Design
Featuring an ergonomic light weight design, with smooth pneumatic trigger action designed for better finger control, this gun is both efficient and comfortable to use.
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Introducing The Revolution Internal Mix Air Purge Spray Gun
Offering the Advantage of Internally mixing resin & catalyst without the constant concern of gelling the gun. Its lightweight and simple design is the ultimate in Polyester Spray Gun Development
Features:
- Enviromentally Sealed Valve Components
- Single Operating Piston
- Air Purge Eliminates Solvent Waste
- Pneumatic Trigger
- Automatic Air Flush
- High Flow Passageways reduce Spray Pressure
- Self Adjusting Fluid Seals
- Low Emission, Non-atomized Spray Package
- Hardened Components
- Low Repair Costs
- Less Down Time
- Less Waste
- More Production
- Cutter Mounting Kit Available
- Accessor and Robotic Adapters Available
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As all the WOLFANGEL plants, the mat impregnating plants are robust in construction. They are particularly suitable for big surface GRP parts, e.g. parts for hulls, for swimming pools or in container construction. This plant can also be used as impregnating bath supply for winding plants. Resin and catalyst are pumped by piston pumps that are connected to each other via a dosing lever so that the dosing between resin and catalyst is always exact, independent of the delivery speed of the pumps. The standard capacity is 7 kg per minute. Of course, the output can be increased even more by the installation of respective pumps so that the processing with several mat impregnating lances is possible.
After use, the remaining material is pressed out of the tool by air pressure. The flushing is effected by means of an air/acetone mixture.
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Microwave heating and drying cabinet,
type VHM HEPHAISTOS
The newly developed microwave system, VHM HEPHAISTOS, is an internationally patented system and characterised by a very high field homogeneity.
The high field homogeneity allows for the manufacture of high-quality CFC aircraft structures, for instance.
Advantages:
Reduction of production costs due to shorter heating, process and cooling times compared to conventional methods. Use of metal parts (e.g. metal tools and charging systems) possible in the microwave field
Specific volumetric heating of products; the furnace chamber itself is not heated
Sizes from laboratory up to large scale (e.g. aircraft industry) are available (working chamber volume of the shown systems 750 and 4200 ltr); other sizes upon request
Broad spectrum of use
Technical Data
Nominal temperature: 400 °C
Heating: microwave
Control system: S!MCON/32-Net
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Fast drying of ceramic grinding wheels on metal racks. Loading and unloading by lifting truck.
MKT 30 1600/2500/5200
Special ventilation system for even drying, roller curtain door.
Microwave power: 30 kW
Useful chamber dimensions: 1200 x 2000 x 4700 mm (w x h x l)
Number of magnetrons: 38 with 800 W each
Product-ID: 72
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Universal milling tools for Duro- and thermoplastics
HSC-end mill 1F GR - ZR - SR, HSC-end mill 2F GR - ZR - SR, 14 Grad, 30 degree, 45 degree, 55 degree helix, HSC-end mill Z3 GR, ZR, SR, 30 degree, 45 degree, 55 degree Drall
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For GFK-/CFK-materials, reinforced materials foam materials. Standard serrations type N, type WD, type GR
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General description :milling tool
For Sandwich-materials like foil - lack - wood - adhesive - aluminium.
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For PA- and PE and similar materials, soft aluminium alloys. Extremly sharp cutting geometries for best surfaces without burr
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Technical Data:
-Aluminium frame
-Stainless steel cover
-Precision steel gear pumps
-Resin containers
-Adapter for disposable static mixer use
-Pump drive unit
-Mixing ratio adjustment by changing belt wheels
-High pressure tubes
-Output rate max. 800 g/min at a mixing ratio of 100:100
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RTM Attachment Included For Direct Injection .
Available in 2 Different Pump Ratios To Fit Your Exact Needs.
The 5:1, and 9:1 Systems Are Built To Last and Feature A
3.7 GPM Stainless Steel Fluid Pump.
System Is STANDARD Internal Mix; Complete With Catalyst Alarm &
Programmable Resin Monitor - AT NO EXTRA CHARGE !!!
With The Precision Of The "Phoenix 45" Airless Air-Assist Gun,
The "Atlas" System Is THE Choice For Your Standard-Volume Application.
The System You Need At The Price You Deserve...
This System Processes Your Neat Or Filled RTM Resin With Absolute Ease!
System Features:
- Phoenix 45" Internal Gun
- RTM Lite or RTM HP Nozzle Assembly
- Resin Pump Quick Pin Disassembly
- "UltraClean" Take Apart Accumulator
- Long Wearing Pump Seals
- "OptiSlave" Catalyst Slave System
- Micro-Adjustable Dispense Percentage
- Stainless Steel Catalyst Pump
- "No-Leak" Upper Seal
- Hardened Components
- Easy Access Control Valve
- Several Mounting Options Available
- Spare Parts Kit w/ extra Mix Nozzles
- 1 Year Warranty
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