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All ACMOS Release Agents are building a film on the mould surface. These films are water-soluble.
We recommend to prime the moulds with ACMOSAN P 82-4 before starting work with the film forming Release Agents. ACMOSAN P 82-4 should be served up equable and accurate with a tag onto the moulds. Afterwards it can be polished. ACMOSAN P 82-4 gains the wetting power of the mould surfaces. If there are remainders of silicones, fats or oils which could irritate the equal wetting power of the film forming Release Agents, they will be neutralized by ACMOSAN P 82-4.
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External solvent based semi-permanent mould release agent .
MOULEX® 365GL laying forms a thin film on the mould surface for easy and multiple releases.
Advantages
High gloss finish.
No self releases.
Multiple releases before new application.
Small consumption: thin layer coating.
Coating supports temperatures up to 450°C.
Properties
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Departure release agent has been specifically formulated to meet the high performance requirements of the Advanced Composites industry by providing consistent, effortless releases without buildup on the tool. Departure is a versatile, non-hazardous polymer that chemically bonds to the tool surface.
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The new system, consisting of cleaner, sealer and release agent, guarantees an optimally balanced surface pre-tratment for the production of composite moulds and parts up to 150°C processing temperature.
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MOULEX® 100 is an external semi permanent release agent. It is free of silicon oil and allows many releases without touching up. In addition it is highly resistant to abrasion and profits from a high gliding effect.
MOULEX® 100 is ready to be used and allows obtaining a thin release coating without transfer to moulded parts. Due to its composition it also reduces mould fouling.
Advantages
Free of silicon oil.
High gliding effect.
Highly abrasive resistant.
Does not transfer to moulded part.
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The Eastman MPC-5000™ Multi-Ply Cutting System is an automated reciprocating straight knife cutter, with conveyor, capable of cutting up to 2 in. (5 cm) of compressed material. Material is automatically conveyed from a spreading table to the cutting area where a polyethylene film automatically covers the spread to create an airtight seal.
- Five-stage vacuum turbine ensures material edge hold down during the cutting process
- Standard reciprocating knife with sharpener assembly and optional single/dual hollow punch pneumatic drill
- Intellicut™ knife control software improves the quality of the cut from top to bottom ply
- Cutting area made up of long-lasting bristle blocks allowing the knife to pierce without damage
- Touch screen display and joystick conveniently located on cutting gantry
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The GERBERcutter® GTxL is a low-ply conveyorized
system capable of cutting up to 2.5 cm (1 in) of compressed
fabric, using Gerber's state-of-the-art reciprocating knife technology.
A conveyorized cutting table efficiently moves material from a
spreading table or single-ply roll feeder to the cutter and then
directly onto the bundling area.
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INFUPLEX is a multilayer system used in manufacturing processes for vacuum infusion of composite materials.
Vacuum infusion of composite materials involves using a number of vacuum consumables that have an effect on the fabrication and quality
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VACUOPLEX™ and VACUOPEEL™™ allow an exceptional economy of time at
each level of the process :
> Purchase and storage department :only one product to manage.
> Production department :only one product to prepare and apply.A 3 products combination with :
• a peel ply
• a perforated film
• a breather/bleeder felt
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Patriot Multi-Color Gelcoater
Easy to setup, easy to operate, and easy to maintain with Magnum Venus Plastech's renowned durability.
Unique Patriot Pumping System
Catalyst-to-Resin Variances Less Than 1%
Lower Production Costs
Versatile Modular Components
Fewer parts, stainless steel where you need it, and a rugged design combine to make this system the operator's choice.
With a heavy duty stainless steel catalyst pump, this machine allows the operator to adjust the preferred setting with ease -- infinite catalyst percentage settings available with a simple adjustment.
The Patriot™ Multi-Color Gelcoat System allows the operator to feed a multitude of fluid sections, up to 6 colors standard and the ability to add additional colors as needed.
Precision and accuracy are the keys to success and the Patriot™ Gelcoat Systems offer a positive displacement pump design that delivers highly accurate ratio control of ±0.1%. This precision is the tool used to correct many of the quality issues, such as porosity, pre-release, post curing, cracking, alligatoring, inconsistent thickness and more that currently face composites manufacturers.
Both the Fluid Section and Catalyst Pump on Patriot™ feature the new "self-healing" seal that has the lowest coefficients of friction available today. This seal does not require packing adjustments, and greatly reduces the problems associated with heat buildup and wear.
Patriot™ Systems are built with modular components to create the optimum configuration for your needs, and keeps you running. Utilizing quick-change components extends the system life and allows for little or no down time. The major components change out in 10 minutes or less.
Choose your preference: number of colors and internal or external mix configurations that both deliver versatile and precise gelcoat performance.
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These high performance ovens offer industry leading production ratings and consistent high quality carbon fiber. Despatch Industries patented center to ends design yields tight temperature uniformity where you need it. Customized solutions optimize cost of ownership, power consumption and safety.
-Design forces air to move completely parallel to the flow of the fibers
-This design allows carbon fiber ovens to operate at consistently higher
temperatures without reaching uncontrolled exotherm
-The result of this technology is that manufacturers achieve 20% higher yields
with uniform density
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Complete range of peel plies : from 50 to 125 gr/m2, dyed, white or undyed with stripes, polyamide or polyester, bands or full Width
PA85 is the standard quality, taffeta weave, 85 gr/m2, white with stripes.
Those fabrics are used to impart a textured surface to the moulded component to improve adhesion in secondary bonding or painting.
We are able to manufacture your own peel ply with specific characteristics.
All our peel plies are treated in order
to remove all pollutant products
(like silicones for example) which
could be find on the laminate.
PA80 AD is an adhesive version with only 8gr/m² of glue. Spay is not recommended for the vacuum infusion, because you can't apply it uniformly. More a large part of the solvent goes in the workshop atmosphere : the vacuum philosophy is to avoid COV emission.
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For materials like as Nomex, Kevlar, Aluminium usw.
Shafts / receptions.
Circle-knives.
Special-circular saw-leaves.
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Polyurethane foams and elastomers are very reactive products that require highly accurate equipment solutions.
Matrasur Composites’ machines designed for the injection/cast include the new generation of high-pressure machines equipped with the innovative self-cleaning head.
In addition to this machine range, Matrasur Composites also supplies a series of polyurethane spray-up machines for foam, rim or elastomers. These machines are available in pneumatic and hydraulic configurations. Their application scope concerns the building industry as well as other industrial applications.
In this field, good advice remains the key to success, in particular when it comes to integrated systems in equipment lines.
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Solvent based sealer and anti-fouling agent.
This product forms a film on the mould surface reducing micro porosities and mould fouling.
Bouchex EB360 smoothes and improves the surface state of new or old moulds. It increases the release agent performances and through its action it reduces cleaning and waxing frequencies.
Advantages
Avoids and seals the micro porosities.
Limits the mould fouling.
Reduces wax application.
Smoothes the surface: excellent primary coating before wax and release agents.
Improves the release agents' efficiency.
Coating supports use temperatures up to 450°C.
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Manual shape cutting
The P is a lightweight manual ultrasonic device allowing easy shape cutting on any type of synthetic textiles and nonwovens. This handy cutter performs very clean cuts, eliminates frays and creates consistent and clean edges.
Manual straight cutting
The T is an easy-to-handle manual device performing straight cuts on any thermofusible fabric.
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- Moulding press for composite parts for
the aircraft industry.
- Moulding press for carbon parts.
- Moulding press for PU-injection.
- Moulding press with
4 daylight performance.
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Perforated Release films
Low temperatures application
Belonging to the polyolefin family, these films have a good chemical and thermal resistance for a low cost.
Release films with a large range of resins.
Do not use with autoclave process.
High temperatures application
Belonging to the fluoropolymer family, these films have a very good chemical and thermal resistance.
Release with all resins.
Recommend for autoclave process.
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Resin spray-up is one of the first steps in the mechanisation of laminate transformation in the thermoset industry. Productivity improvements can be quite spectacular. Around 60% workforce savings can be reached through an efficient resin spray-up. Moreover, low pressure techniques with head mix and the latest nozzle technologies are particularly operator- and environmental-friendly.
Matrasur Composites offers a large panel of machines specially adapted for this application, covering most part sizes and compatible with all resins today.
At the heart of our range is the latest spray-up gun on the market. It is a needleless gun with head mix, versatile for all applications: not only resin but also gelcoat and fibreglass & resin spray-up.
A wide range of accessories (read-out systems, alarms, heaters, screens, etc) complement our machine range and help industrials achieve the best possible productivity.
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Patriot pumping system - M.V.P. Advanced Design Group developed a revolutionary new system to meet the demands of increased precision. The Patriot is a versatile pumping system that addresses many of the problems currently experienced in production control. During testing the Patriot proved an catalyst to resin variance of less than 1%.
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The RTM process is a low-pressure injection process for the processing of fluid plastics (UP,EP,VE etc.) in connection with inserts of reinforcement fibres. The typical injection pressure is between 3 and 10 bar. The simplest configuration for an RTM production consists of a closed tool and an injection plant. Due to their reliability and robustness, piston pumps are used by us for the delivery and the dosing of resin and catalyst. The mixing of the two components is effected by a static flow mixer.
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To collect excess resin from composite manufacturing processes, reducing the risk of resin entry to vacuum pumps and central vacuum lines. With a simple modification to the vacuum tubing glands, the vessel may also be used as a resin degassing and feed pot.
Heavy duty aluminum lid with quick release knobs
76 mm (3") diameter replaceable glass view-port to allow observation of contents
External O-ring sealed vacuum line connections to reduce resin buildup
Extra tall outer vessel to accommodate large volume 11 litre resin bucket. The large total vessel volume of 19 litres (5 US gallons) also provides a useful vacuum reservoir in power failure situations
Side mounted isolation valve - used for leak testing and to rapidly isolate the trap from the vacuum system
Side mounted vacuum gauge and controlled-rate air admit valve to reduce resin disturbance on air admit. The gauge and air admit valve remain in place when the lid is removed to change the resin bucket. This reduces the likelihood of damage and reduces "clutter" on the lid
Heavy duty mobile base
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Sealant tapes compatible with most bagging films.
Ideal for use on all type of tools.
Sealant tapes are used to from a seal between the vacuum bagging film and the moulding tool surface.
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UltraMAX Chopper & Saturator
The MVP UltraMAX™ FIT® Chop system is THE ONE the other guys compare themselves to.
Rapid Access Design for easyacces
Low Pressure FIT® Technology
The MVP UltraMAX™ FIT® Chop system is THE ONE the other guys compare themselves to. The MVP UltraMAX™ FIT® Chop system delivers power, versatility and rugged construction for long lasting use. MVP's Rapid Access Design (RAD) serves you with easy maintenance, and reliable performance.
The MVP UltraMAX™ FIT® Chop system is the low pressure champion. If your goal is to make quality parts with minimal overspray and no wasted materials, then low pressure is the way to go. With the UltraMAX™ pumping system, the MVP FIT® Chop system utilizes the lowest pressure (15 - 30 psi) on the market.
The latest technology in emissions control is the patented FIT® (Fluid Impingement Technology). When you use FIT® technology, you can be assured you are armed with the latest state-of-the art weapon against harmful emissions. The MVP UltraMAX™ FIT® Chop system has the lowest emissions available.
Precision counts! The key to efficient FRP production is achieving a uniform laminate. With no splashing or bounceback and less air entrapment, the UltraMAX™ FIT® Chop system produces a stronger, more uniform laminate. Call today and let us create the solution for your FRP needs!
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RimCraft set out in the mid 90's with the hope of improving technology in the processing of gypsum based products. Since then RimCraft has become the leader in providing tomorrow's gypsum processing technology TODAY!
RimCraft builds systems for spraying (GFRG) and dispensing catalyzed gypsum products. These products are used primarily for the Glass Fiber Reinforced Gypsum, GFRG, indoor architectural markets. Although we build standard systems, our ability to customize is where we really shine. The RimCraft Gypsum Spray Systems will also spray polymer modified gypsum (FMG), opening up the market for outdoor applications.
The RimCraft Gypsum Spray Systems were designed, engineered, and constructed to process gypsum materials in production environments, unlike competitor's systems on the market that were intended to process other materials such as cements. Take a closer look at the RimCraft Gypsum Spray Systems and you will easily notice why RimCraft has become the Leader in Gypsum Processing Technology.
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As all WOLFANGEL products, the fibre spraying plants distinguish themselves by their simple handling and high reliability. After the working process, the flushing of the plant is easily and unproblematically done by flushing valves. 3 rovings can be cut at the same time with the cutter. Resin and catalyst are delivered by means of piston pumps, which are connected to each other via a dosing lever so that the dosing of resin and catalyst is always exact, independent of the delivery speed of the pump. Without additional valves at the cutter, resin and glass can be directed at the outlet lever of the gun. The standard type plants are equipped with a solid cart with a 2-piece boom. The cart is big enough for a 200 ltr. barrel and a 30 ltr. resin can. As optional, this unit can be equipped with a resin control, a revisable catalyst intake system etc.
Due to our low pressure system, the quantity of resin and glass is continuously adjustable so that the production of big and small component parts is easily possible with the same machine and this without having to change the pump pressure or the spraying valve.
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Simultaneous resin & fibreglass spray-up is nowadays employed in a great variety of applications.
Matrasur Composites proposes a series of spray-up machines which cover a wide flow rate range, from small complex parts to large parts.
These machines can be equipped with 6 different spray-up guns and 4 different fibre choppers.
Contact us in order to determine together the chopper unit that adapts the best to your application. Rollers and other accessories complement our chopper systems.
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Technical Data:
-Steel frame, zink plated
-Rollers
-Balancer
-Mixing block
-Pneumatic control
-Stainless steel piston pump
-Swivel boom made out of stainless steel
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PULLING AND CUTTING TABLE TO PREPARE FORMATS OF COVER
Cutting table conceived to unwind, tow, measure covers and similar fabrics
A single operator is able to work on a 4 metrers width product
Programm for lenght required and automatic stop
Several tools can be placed to cut width size when running
The machine tows the product from a rotary stacker per example and puts it on the ground or re-rolls up it on front side according to option.
A pneumatic powered cutteris guided in a rail to cut square at lenght progammed
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Composites: Equipment, Accessories
