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For Applying:
epoxy resins
polyurethane resins
silicones
adhesives
Advantages:
-Smooth adjustable mixing ratio
-Exact volume and mixing ratio, no loss of material
-Optimum of industrial hygiene
-Avoid hazardous waste
-High precision dosing system
-Saving of time
-Easy to operate
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Patriot Chopper/Saturator
The MVP Patriot™ Standard Output System delivers power, versatility and unprecedented precision to the composites production process.
3:1 or 7:1 output system
Highly Accurate Patriot Technology
Increased Efficiency
Improved Product Quality
Modular Versatility
The Patriot™ Chop/Wetout system delivers unprecedented presion, power, versatility and rugged construction for long lasting use, Rapid Access Design (RAD) for easy maintenance, and reliable performance. This is the one the other guys compare themselves to.
The Patriot™ Chop/Wetout system is a versatile pumping system that addresses many of the problems experienced in composites material application. If your goal is to make quality parts with minimal overspray and greatly reduce waste materials, then the precision of this system is what you need.
Precision counts. The key to efficient FRP production is achieving a uniform laminate. Precise metering is the key to correct many of the quality issues, such as porosity, inconsistent thickness and more that currently face composites manufactures. With a catalyst-to-resin variance ratio of 1% or less, the Patriot™ chop system runs circles around competitive systems that tested with variance ratios of 25% - 30%.
Superior Construction. The Patriot™ Chop/Wetout System features a deep induction heat hardened Fluid Section which is then coated with a thick hard chrome layer to increase the wear characteristics of the system, allowing it to run for longer periods.
Both the Fluid Section and Catalyst Pump on Patriot™ feature the new "self-healing" seal that has the lowest coefficients of friction available today. This seal does not require packing adjustments, and greatly reduces the problems associated with heat buildup and wear.
Patriot™ is designed and built with modular components to create the optimum configuration for your needs. Utilizing quick-change components extends the system life and allows for reduced down time. The major components change out in 10 minutes or less.
If you are looking to take your chopping operation to the next level, the Patriot™ Chop/Wetout System is the best move you can make.
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This WOLFANGEL® unit was conceived for the processing of low viscose fluid plastics. In this case, a PU glue had to be dosed for the glueing of stone tiles. The processing pressure is about 100 bar as the glue has to go through a 7,5 m long material hose before being delivered to the processing head with a capacity of 5 kg/min. Due to the short pot life, the material cannot be heated for the reduction of the viscosity.
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Simple and Maintenance-Free, The Polaris System is Available in Four Different Pump Ratios for Spray and Pour Applications. You can choose from 8:1, 13:1, 22:1 and 40:1 Systems.
These systems are built TOUGH and feature DUAL 1.0 GPM or 2.0 GPM Stainless Steel Fluid Pumps with TRIPLE UPPER SEALS to Prevent Moisture Attack. In addition, Quick Pin Disassembly Provides for Rapid Pump Rebuild or Replacement.
The Polaris Processes Coatings, Adhesives, Polyurethane Foams, Polyurethane Elastomers, and Polyureas.
With the additon of optional line heaters, a hose heater and our Programmable Dispense Meter, This system becomes the Ultimate in 2-Component Dispense Technology.
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The RimCraft Loop Sealer Dispensing System (RCLSD2004) is a two component Polyester designed specifically for traffic loop sealing applications.
With the RCLSD2004 system, traffic loops can be filled faster with less material waste. The RCLSD2004 system eliminates all hand mixing and pouring of the traffic loop sealer materials. This provides less hazardous conditions for the traffic loop installers.
The two components are metered into a static mixer through the RCLSD2004 gun providing a thorough mix. The RCLSD2004 gun is equipped with a wand extension that allows the operator to remain in an upright position, reducing back fatigue. Flushing of an inexpensive static mixer is the only requirement after each use.
The RimCraft RCLSD2004 Traffic Loop Sealer Dispensing System is available in a variety of custom configurations. Our standard configuration is a 55-Gallon Plate Mount. The system can be mounted to the optional RimCraft EZ Load Heavy Duty Trailer and optional 8 HP gasoline air compressor. Various hose lengths are available, 100 feet maximum.
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The heated Compact Multiflow variable-ratio meter, mix and dispense machine accurately dispenses resin systems from a few ounces to gallons for low-pressure open- or closed-mold filling, filament winding, batch dispensing or VARTM resin condition.
Features:
- Precision Posiload positive displacement piston metering pumps
- Hydracheck air-over-oil drive cylinder
- Pressure transducer mounted on mold inlet for monitoring mold injection pressure
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One- and two-component cartridge systems dispense consistent, thin bond lines for consumer electronics. The small footprint and integrated controls make Unity systems ideal for a wide range of electronic assembly applications.
Unity IC and 2K dispensing systems:
Accurately dispense beads of <0.5mm with less than 10% variation over the life of the cartridge.
Provide process control, including automatic compensation for changes in viscosity.
Utilize integrated visual inspection to provide real-time information and feedback.
One-component cartridges handle a wide range of hot melt adhesives including polyurethane (PUR) and are available in 30 cc and 300 cc sizes. The two-component cartridges are for use with ambient-temperature materials such as epoxy and acrylic and are available in 50 cc and 400 cc sizes.
Unity Dispensing System New Product Bulletin (78 KB)
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Technical Data:
-Stainless steel frame
-Switch cabinet with controler, pneumatic and mechanics
-Feed part A direct from suppliers 50 litre open topped straight sided rums, follower-plate unit with 360mm diameter
-Feed part B direct from suppliers 50 litre open topped straight sided drums, follower-plate unit with 360mm diameter
-Metering pump with drive unit mounted on follower plate A
-Metering pump with drive unit mounted on follower plate B
-Low level cut off for both components
-Three-phase current motor
-Electronic adjustable dispense rate
-Electronic mixing ratio adjustment
-Pressure lines 250 bar
-Mixing block with dynamic and static mixing
-Purge with one component
-Swivel boom for mixing block
-Follower plate unit and Unidos 300 TX/MP machine are based on a zinc plated steel base with rollers
-Potlife alarm, adjustable time
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2-component metering- and mixing plant to process thixotropic core filler
Technical Data:
•Switch cabinet with controller, pneumatic and mechanics
•Feed part A direct from suppliers 20 litre open topped straight sided drums, follower-plate unit with 282mm diameter
•Feed part B direct from suppliers 20 litre open topped straight sided drums, follower-plate unit with 282mm diameter
•Potlife alarm
•Pressure display
•Three-phase current engine
•Manual gear box for smooth mixing ratio adjustment
•Electronic adjustable dispense rate
•Start / Stop trigger at mixing block
•Mixing block for disposable static mixer use
•Pressure lines 250 bar, free length 3 metres
•Follower plate units and machine are based on a zinc plated steel base with rollers
•Low level cut off for both components
•Precision stainless steel gear pumps
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Delivers up to 12 kg (26 lb) of material per minute -
accurately and on-ratio
- Simple, reliable design - tested in the aerospace and transportation industries for 20 years
- Ideal for manufacturers of wind turbine blades
- Repeatable on-ratio dispensing accuracies of ±3 percent reduces material waste and re-work
- Faster production time with dispense rate of up to 12 kg (26 lb) per minute in adhesive paste applications
- Improved capabilities with a dispense rate of up to 6 kg (13 lb) a minute in tooling paste applications
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For Applying:
epoxy resins
polyurethane resins
silicones
Technical Data:
•Stainless steel chassis and working surface
•Rollers
•High precision steel gear pumps
•Three-phase current motor
•Various dispense rate at a mixing ratio of 100 : 100 available (1, 2, 4, 8,15 kg/min)
•Smooth adjustable mixing ratio
•Pressure lines 250 bar, free length 3.000 mm
•Re-circulation mixing block to machine container
•Mixing block with dynamic and static mixing
•Pneumatic mixer drive
•Disposable static mixers
•Purge of mixing block by use of one component and compressed air
•Trigger at mixing block
•Siemens controller
•Moisture trap
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This WOLFANGEL® unit was conceived for the vacuum infusion process, where, at the beginning of the process, a great amount of material is required. The capacity is 50 kg/min. Resin, catalyst and accelerator (or inhibitor) are delivered by 3 material pumps. The particular advantage of this plant is that it can process preaccelerated resin. The reaction process of the resin system can be adjusted to an optimum to the temperatures of the environment so that the possibilities of adjustment are improved compared to a preaccelerated system. This concept can also be used for epoxy dosing units.
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The T4 was engineered for machining the largest size of aerospace structural parts.Carbon-fiber-reinforced plastic (CFRP) has been extensively applied to aerospace structural parts to reduce the weight of aircraft and improve their fuel economy. The use of titanium alloys has also been increasing recently because their coefficient of thermal expansion is compatible with that of CFRP. Machining productivity is extremely low for titanium alloys because their hard-to-cut nature limits the cutting speed owing to the relationship with tool wear. Makino has developed the T4 to improve machining productivity for these hard-to-cut materials. Typical machining applications for the T4 include edge frames and pylons.
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Sturdy, accurate and absolutely reliable, the new TRIM series by Belotti is the show-piece of t-axis machining centers dedicated to the trimming of plastic and composite materials. Like the previous MKN model, the new TRIM machining center ensures extreme accessibility to the work area, so that the workpiece-holder template can be accessed without any problems.
The adjustment and working qualities of the TRIM series machining centers meet any needs fully in terms of machining speed and quality. Among the various optionals automated loading/unloading systems (rotary tables and parallel loaders) enable tooling the machining center quickly and saving precious time.
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Norton Bear-Tex surface finishing products are made of a non-woven nylon web impregnated with abrasive grain and resin. A variety of abrasives, grit sizes and backing materials give the user an extensive and superior product offering. Typical applications include light- to heavy-duty cleaning, deburring, blending, polishing and finishing.
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NEW LIFE SERIES GUNS
They are characterised by a small size and a fast application. In both standard and high temperature execution, the NEW LIFE gun Series are available in different models (with one or more different distances and nozzles, with one or two solenoids), in order to meet any specific application requirements. Their standard configuration provides the New Life module (with seal cartridge system), and a self-cleaning zero-cavity nozzle for the best application. Moreover, the gun body is with a protective, non-stick coating on the gun body where is inserted the electric wiring for the best safety and the stainless steel glue filter which can be removed without disassembling the hose, ensuring the complete absence of impurities during gluing output, thus increasing the high reliability of Preo spray guns. The heating is produced by the most reliable electric elements and controlled by very accurate sensors. The wide range of models provides also the most demanding customer with the ideal solutions for each gluing problem.
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COMPOSITE SHIELD is a high performance, semi-permanent release coating specifically formulated for use with advanced molding materials in industries requiring assured contamination free fail-safe processing.
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Internal dimensions :
Ø=1500 mm x L=3000 mm
Working temperature : 250°C
Working pressure : 10 bars
Control system :
Regulation by industrial programmable controller and supervisor
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Internal dimensions :
Ø=1000 mm x L=1600 mm
Working temperature : 200°C
Working pressure : 10 bars
Control system :
By specific software and supervisor
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Processing parameters with operational temperatures in excess of 600 degrees C and pressures of 68 Bar are available where processes require it. With heating options include electric, oil, steam or Aeroform’s patented, award winning gas fired Radiant Tube Heating Technology that offers energy cost savings of up to 70% over other forms of heating.
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Textile Industry
The original historical sector that LAGARDE® specialised
in and made its reputation Steaming standard autoclaves
of diameters between & 1300 and 1600 and a length adapted to your requirements
Other possibilities created upon specificities
Various applications
- Thermo-fixing of twisted yarns;
- Retraction of synthetic fibres ;
- Preservation of the shape of hosiery items;
- Preservation of dyes and printed designs- Humidity control and moisture recovery
- Two principals of steaming depending on goals researched
Classic steaming process
After an initial vacuum to vent the air excess present in the chamber and to aide the penetration of the steam in the textile material, a direct injection of steam allows the steaming of the textiles in an atmosphere saturated steam.
Steam injection is controlled along with the programmed temperature settings. During the temperature come-up time, an internal exchanger allows the steam to be heated and limits the production of condensation.
Intermediate vacuums to accelerate the penetration of the steam can be programmed. After the steaming, a final vacuum allows the textiles to be cooled and eliminates any excess humidity.
This principal can be used for all textile fibres: natural, artificial, synthetic and mixed.
Steaming process with moisture recovery
After an initial vacuum to vent the air excess present in the chamber and to aide the penetration of the steam in the textile material, a volume of water stored in the bottom of the autoclave is heated by “BUBBLING” or by electrical heaters.
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Automated Fiber Placement (AFP) is traditionally used on very complex surfaces and smaller structures and utilizes single or multiple narrow, slit tapes or tows to make up a given total prepreg band width. This is typically the case within Automated Dynamics as well, but we have taken some liberties with the definition when it improves the Customer's automation solution. The Automated Fiber Placement Process is depicted to the left. In both thermoset and thermoplastic processing, incoming tape is electrically heated using nitrogen. Prepreg material application and consolidation or debulk is always achieved through a compaction roller medium that may be heated or cooled.
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Automated Tape Laying (ATL) utilizes a single, wide, unidirectionally reinforced, slit tape to layup simple, gentle countours or flat parts. This is typically the case within Automated Dynamics as well, but we have taken some liberties with the definition when it improves the Customer's automation solution. The need for individual tows or a single wide band should always be a compromise between part surface geometry and manufacturing throughput. Simple geometries over large surface areas are typically approached by the industry with wide 6.000 inch - 12.000 inch (152.40 mm - 304.80 mm) tape. While this solution may adequately handle the overall simple geometry, localized pad-ups and occlusions may still demand hand laid up or prekitted plies and hand trimming on the part surface. Complex ATL systems with "flying knife" technology may trim to a perfect edge of ply (EOP), but the scrap generated must be deposited off the part or removed by hand. This precise EOP capability seems attractive, but it adds to machine complexity and cost and increases manufacturing time. It may be wise to consider a tailored approach using multiple wide tapes, perhaps 1.000 inch (25.40 mm), to approximate the EOP while maintaining higher throughput and reducing scrap.
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Non woven breather and bleeder felts made of polyester fibres.
These are recommended for the moulding of elaborate forms.
Contact us for specific non woven products : weight, size, packaging...
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DuraMAX Chop/Wetout Gun
Now you can deliver filled resins, high volume applications or standard chopping/saturating flow with ease, precision and efficiency.
Built-In Shut Off Valves
New Durable Catalyst Valve
Ready For High Volume & Fillers
MVP's next generation of FRP gun technology.
The reduced gun head weight and balanced handle/trigger put the weight of the gun further back over the hand for a distinct ergonomic difference. Due to the simple yet efficient design, the DuraMAX is lighter than our competitors' guns. For reliable performance, the catalyst valve has been designed to use a conventional needle and seat, using the same packing on both the catalyst and resin valves. Also incorporate a "Rapid Access" head design (R.A.D.) . With fewer parts and simplicity of design, replacements take only minutes.
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Features:
- Pneumatic Trigger
- Light Weight- Ergonomic
- Solvent Resistant Handle
- 100% Low Emission Compatible
- Quick Breakdown
- Rebuildable without Dismantling Gun
- Available in External or Internal Mix
- Low Repair Cost
- Less Down Time
- Less OverSpray
- Less Waste
- More Production
- Adaptable to Any Manufacturer's System
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Degreaser and cleaner for unpolymerised resin residues.
Used only at room temperature, Moulnet 888 increases the release agent adhesion and the number of releases.
Advantages
Degreases thoroughly all surfaces
Helps the release agent application
Improves mould release agent performances
Suitable for plastic, metallic and composite moulds
Does not damage the mould
Properties
Colourless liquid
Boiling point : 80 °C
Inflammable
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SURFACE CLEANER is a combination of solvents specially blended to aid in the preparation of new and used molds/tools prior to treatment with Zyvax ZYVAX MOLD CONDITIONERS AND RELEASE AGENTS.
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The EASTMAN conveyor cutting system automatically feeds and spreads material onto the conveyor and its internal blower system ensures material hold-down and cutting accuracy. Eastman's gantry and tool head design utilizes a precision servo-controlled belt tracking system, with a rack and pinion drive, which can cut a wide variety of materials and thicknesses, with unprecedented speed and accuracy.
Cutting & Plotting Speed: 60 inches per second (152.4cm/s)
Conveyor Belt Speed: 11 inches per second (28cm/s) standard
Acceleration: 1.3G (500 inches/second²)
Active Cutting Widths (meters): 2.0m, 2.4m, 2.7m, 3.2m, 4.0m. + custom.
Overall Table Lengths (meters): 4.9m, 6.1m, 7.3m. + custom
www.eastmancuts.com
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Pinking Machine
Brand new, unique: the world's leading professional high performance, heavy duty pinking machine with exceptionally high-speed cutting power. Equipped with hydraulic rotary table and all of the latest modular design features.
Technical Data
- Knife length 1620 mm (64")
- Stroke 40-130 mm (1 1/2"-5")
- Number of cuts per minute 18-36
- Drive / Power requirement hydraulic / 7.5 kW
- Table size 4940 x 1800 mm (194 1/2" x 71")
- Weight ~ 2800 kg (6160 lb.)
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Composites: Equipment, Accessories
