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G Series Gear Pumps
G-series is designed for metering, booster, vacuum extraction, lubrication and transfer of a great variety of fluids in any industrial application. Continually updated, more than forty years of experience and development are invested in this series, making it the meeting point for quality and practicality.
Materials
Housing: Cast Iron G25
Rotors: Steel 39NiCrMo3
Bearings: PTFE on Stainless Steel
Sealing Elements: Various
Application
Viscosity: from 1CST to 1'000'000CST
Pressure: from 0BAR to 30BAR
Size: from 1.5cc/rev to 300cc/rev
Temperature: from -10°C to +240°C
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Gravity Feed Lubricator
- No power supply required
The gravity feed lubricator is especially suitable for drilling machines, lathes, milling machines, and to tap threads. It supplies lubrication at any desired location.
The feed rate is continuously variable and can be monitored through the viewing glass. This practical device can be installed with a magnetic holder on almost all machines.
ADVANTAGE
You will not need a power supply or a pump. Make sure that the tank is installed above the metal hose.
8) Tank with PK6-connection (Order-No. TÖ-B)
9) Metal hose with PK4-connection (Order-No. MS-M10x1 + VS1/8)
Magnetic Holder
- For ZN, ZQ, MS, TÖ, AS.
The magnetic holder holds atomizers with metal hoses, gravity feed lubricators (TÖ), automatic sprayers (AS), and of course a whole lot of other things in place. It can be attached to all magnetic surfaces fast and easily.
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Battery Driven Grease gun LAGG 400B
Quick and easy grease filling
The SKF Battery driven grease gun LAGG 400B is a high quality grease gun suitable for lubricating bearings, machines, vehicles and other applications. Ergonomically designed and user friendly, the grease gun can be used with standard SKF grease cartridges (420 ml) or filled with approximately 500 cm3 (17 US.fl.oz) of loose grease.
Compared to hand operated grease guns, a 420 ml cartridge can be emptied in approx 10 minutes with minimum effort, resulting in significant cost and time saving
-Electrical operation and the ergonomic design of hand grip helps reduce operator fatigue compared to manual methods
-Easy-to-use one hand operation makes the grease gun user friendly
-Supplied with various electrical plugs and two power supply versions (230 and 110 V charger) makes it operational worldwide
-Battery operation allows use in almost all environments without use of a mains supply
-Long battery life of 1000 charging cycles helps reduce product life costs
-Refillable: grease filling nipple and de-airing valve allow filling up by filler or grease pump
-Safety valve setting set to 40 MPa (5 800 psi) helps increase operator safety
-Supplied with M10x1 nozzle, interchangeable with SKF hoses, SKF grease meter LAGM 1000E and other accessories
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These fully serviceable, long life, low cost pumps have been engineered for trouble free use specifically for heavy gear oils.
Features
- ideal for pumping heavier gear oils up to SAE 140
- supplied with a 1.8 m (6 ft) delivery hose with non drip nozzle and built-in hose hanger
- an optional CF strainer for auto transmission and hydraulic fluids also available
- 10 year parts availability
- 10 year warranty
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G1-PISTOL1-1
Agrees for cartridge 400 gr. and grease bulk 500 gr. Is appropriate for grease until NLGI2 - Delivered with flexible lengthening-piece and staples 4 bits - Pressure max: 345
Additional bars and kits:
* P3-KITGRA1-1: Rigid with fasten 4 bits
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The K3 SUPERLUBE™ is a manual greasing system designed for powerful, professional greasing. A cost effective solution for all workshop greasing requirements, Macnaught produces models to suit pails from 12.5 kg (28 lbs) up to 22 kg (48 lbs) with depths of 310 mm to 430 mm.
Features
- includes pump unit, lid, rubber edged follower, 3 m (10 ft) x (1/2") ID delivery hose, and the high pressure, high volume KR grease gun (all components available separately)
- spring loaded pump system provides 60 shots of grease
- suitable for greases up to and including NLGI No.2
- 360° swivel to prevent hose kinking
- fully sealed to prevent contamination
- optional TR5 drum trolley to provide portability
- 10 year warranty
- 10 year parts availability
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John Crane Safematic has developed Automatic Lubrication Systems for industrial applications to prevent damage to production machinery and prevent production breaks caused by machinery failure. They are mostly used in the pulp and paper industry, mechanical wood-processing industry and the food industry. Lubrication systems can be designed to lubricate separate machines or complete departments. Safematic lubrication technology is at its most comprehensive, the Safematic Mill WideTM concept that can be integrated into the central maintenance system. Safematic Automatic Lubrication Systems bring significant benefits:
Fewer shutdowns and production losses. According to our experience, automatic lubrication reduces bearing failures by more than 50% compared to manual lubrication
Significant savings in repair and spare part costs.
Up to 70% savings in lubricant costs due to accurate timing and dosing of lubricants
John Crane continues to develop the Safematic range of lubrication equipment using applications experience, leading edge technology for centralised greasing and centralised oiling systems. In addition, Safematic offers circulation lubrication systems where lubricant is also used for heat transfer purposes.
The Safematic product range is reliable, flexible and easily to expand. Safematic lubrication systems are an economic solution for effective lubrication for all industrial environments.
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Linear motion made maintenance-free with K1 Lubrication Units. These patented units provide long-term maintenance-free operation especially in environments where grease replenishment is undesirable or where grease is easily washed away. Fresh, continuous oil flows onto the rail or shaft during operation.
Effective in environments where the lubrication is washed away or difficult to apply
Available only on NSK linear motion components including Linear Guides, Ball Screws, Monocarriers and Robot Modules
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Linear motion made maintenance-free with K1 Lubrication Units. These patented units provide long-term maintenance-free operation especially in environments where grease replenishment is undesirable or where grease is easily washed away. Fresh, continuous oil flows onto the rail or shaft during operation.
Effective in environments where the lubrication is washed away or difficult to apply
Available only on NSK linear motion components including Linear Guides, Ball Screws, Monocarriers and Robot Modules
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SKF has a wide selection of electrically operated piston pumps to suit the respective lubricant and type of centralized lubrication system. They are mainly used in systems with a large number of branches and whenever a large amount of lubricant is consumed.
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Full Line of Fittings
Our line consists of common threaded, thread-forming, drive type, stainless steel, pressure relief, standard button head and vent fittings.
Remote Lube Fitting
Systems Hard-to-reach fittings present a major maintenance problem for proper care of all types of machinery. To eliminate these problems, install Lincoln Remote Lube Fittings Systems.
Installation Components
Whether installing automated lubrication systems, heavy-duty pump stations or remote lube fittings, you'll need the right accessories to do the job right.
Specialty tube fittings, sleeves, couplers and adapters. Supply hose and material hose. Feed line hose and fittings. Hose repair kits, pipe fittings and Aircare® airline filter, lubricator regulators (FRLs) will help you complete the installation of your next system with confidence.
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Tuthill lubrication and circulation pumps handle many viscosities and sustain a constant flow at any pressure. With only two moving parts the internal gear design allows the pump to handle more viscosities than it's competitors.
Simple, Compact Design offers high efficiency and longer life.
Positive Reversing Action - The unique reversing feature allows the lubrication and circulation pumps the ability to reverse flow without the use of valves.
1000 Series
- Internal gear pump design
- Flow rates to 13.7 usgpm (3M3/hr)
- Pressures to 300 psi (20.7 bar)
- Multiple porting options with side ports as standard
- Cast iron construction
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Tuthill lubrication and circulation pumps handle many viscosities and sustain a constant flow at any pressure. With only two moving parts the internal gear design allows the pump to handle more viscosities than it's competitors.
Simple, Compact Design offers high efficiency and longer life.
Positive Reversing Action - The unique reversing feature allows the lubrication and circulation pumps the ability to reverse flow without the use of valves.
L Series
- Internal gear pump design
- Compact and flexible drive options
- Available with positive reversing feature
- Flow rates to 13.7 usgmp (3m3/hr)
- Pressures to 500 psi (34.5 bar)
- Standard with single mechanical seal
- Cast Iron Construction
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The High-Speed Compact internal gear pumps offer heavy-duty design and small footprint for rotating equipment lubrication such as compressors and turbines. They are just one of many options that Viking offers for lubrication pumps. Others include gearbox lube pumps that pump in one direction regardless of shaft rotation, pump kits for OEM lubrication applications, and a variety of internal gear, external gear and gerotor pumps suitable for lube oil and grease applications,
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The simalube multipoint, driven by the worldwide patented gas generating gas drycell, lubricates automatically and reliably 5 lubrication points to the required quantity. It operates automatically 24 hours a day, 7 days a week, and it is adjustable from 1 to 12 months.
By means of an intelligent snapping system, the empty lubricator can be removed from the fitting connection and easily be replaced by a new lubricator.
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Technological Features
Avoid health and environmental hazards
High cost savings
Enormous increase in productivity possible
Cleaner products with higher surface quality
Longer tool service lives
Very little consumption of lubricant
Very user and maintenance friendly
Produces dry chips, and clean machines
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The lubrication system PSD 250 is a spray and dosage system for high-viscosity lubricants in the viscosity range around 1.000mm²/sec.
The lubricant consumption is dependent only on the discharge pressure, in addition to the used lubricant and the factory presets (type of the installed dosage heads and feeder tube length to the nozzle). The circulation device in the bottom prevents a sedimentation for the solid lubricant particles.
This lubrication unit is particulary suitable for formdrilling process.
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Minimal Quantity Lubrication
Minimal quantity lubrication technology has already proven its advantage over traditional wet or dry machining in metal machining. bielomatik 1-channel and 2-channel MQL systems are field-tested in many companies and different industries worldwide.
MQL from bielomatik helps reduce production costs, strengthen and develop market position, decrease health issues, as well as enhance the environment.
The benefits
* Reduced processing time due to higher cutting speed
* Longer service life of the tools
* Work pieces remain almost dry, as well as the chips
* Possibility to upgrade machines to bielomatik MQL technology
* Reduced maintenance and handling costs compared to wet machining
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The MKD-Dual minimal lubrication system represents the first step towards the world of near-dry machining by using the leading air-oil aerosol technology.
Designed in particular for internal lubrication processes, this exclusive unit can generate a thin film of aerosol mixture which is brought directly to the tool cutting point by using the existing fluid distribution channels found on most machines.
The auto-regulation is one of the key characteristics of MKD-Dual you will not find on other aerosol generators for near dry machining.
Dual Venturi based aersol generator will automatically compensate when going from one size of tool to another avoiding the deterioration of the aerosol quality that is found when varying the linear velocity of air through the Venturi.
MKD-Dual therefore optimises the process through an automatic adjustment of the micro-oil mist depending on the air flow - this means best aerosol quality throughout the different sizes of cutting tool and a considerable time saving on initial setup (no complex regulation).
MKD-Dual has been designed mainly for mid-high range applications- this sophisticated technology of generating an ultra thin aerosol with sub micron particle size allows the mixture to flow through the spindle during rotation at high speeds minimizing the effects of centrifugal force on the aerosol avoiding deterioration.
The Dual unit is provided with two outlets which can be supplied with electro-pneumatically controlled ball valves.
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For external lubrication of tools, lubrication during assembly, chain lubrication and similar applications
Lubricants: Instead of conventional aqueous cooling lubricants (emulsions, solutions) MQL makes use of non-water based eco-friendly lubricants, which can be optimised for the respective machining operation through the addition of additives.
Vectolub technology: A pneumatically driven micro positive displacement pump transports a very small quantity of lubricant (0 to 90 mm³) to a nozzle through the inner capillaries of a coaxial tube. The low-pressure air moving through the tube becomes churned up in the nozzle. The metered quantity of lubricant forms micro droplets (200 to 600 μm) which are then conducted by the airflow to the lubrication point without the formation of a mist. The small droplet size produces a sealed layer of lubricant.
Benefits: This technology optimizes the lubrication efficiency, reduces the consumption of lubricant and preserves the safety and cleanliness of the working area.
VTEC unit
* MQL system with up to 8 outlets
* Modularity
Thanks to its modular construction a VTEC unit adapts itself perfectly to any application.
* Upgradeability
It is possible at any time to add or even to modify some modules.
* Polyvalency
A single VTEC unit can simultaneously lubricate several independent applications.
* Security
Every outlet can be individually controlled and monitored.
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Oil re-circulating systems are not only used to pump oil to bearings or gears to lubricate them but also to purge them of wear debris and, if necessary, to remove heat introduced into the oil by power losses due to friction.
DELIMON Cooling has a multipurpose range of small oil systems, however, the majority of re-circulating oil systems are nearly always custom designed to suit the application.
Reservoir, pumps, filters, oil coolers, reservoir heating, pressure control and instrumentation are selected depending on the duty and the viscosity of the lubricant required to be pumped.
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In-Line Lubricator :
In-Line Lubricators assure proper lubrication for small pneumatic hand tools. These in-line lubricators put the oil source right at the tool. Oil capacity is 1/4 oz. (1 ml) enough to last through an average 8-hour shift. This lubricator requires cyclical or intermittent airflow for proper operation, and consequently works best when installed at the tool inlet or on a short hose near the tool.
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The Locopump S2 (2nd Series) grease is an ideal single acting pneumatic grease pump generally used in single line progressive divider lubrication systems such as SMX, SMO, SMP or SMPM.
It comes equipped as standard with a spring loaded 2 kg reservoir which means it can easily handle NLGI Grade 2 grease.
The transparent reservoir allows the user to clearly see the quantity of grease remaining and a low level grease switch is present to provide remote alarm signals to the machine it is mounted on. Additionally, the reservoir lid can be modified to install a High level or a Dropsa continual level sensing device.
High Reliability is guaranteed by the use of steel in the construction in all the pumping element components and the pump piston is manufactured in ground hardened steel.
The front Fill port is also equipped with a filling filter to ensure that only clean lubricant enters the reservoir.
The pump provides a simple but very cost effective solution for use on many small to mid range grease lubrication systems and is ideal to be used on machines where compressed air is available.
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The ZDM Series injectors are positive displacement injectors (PDIs) that deliver precise and controlled lubrication outputs, meeting the exact requirements for applications. They are pre-detremined volumetric injectors that ensure each lubrication point receives the proper amount of lubricant. Which means there is no worry about over or under lubrication.
Operation:
The ZDM series are classic PDIs. Reliable, Accurate. As pressure builds in the manifold, the piston in the injector fires forward, discharging a set amount of lubricant to the lubication point..
As the pressure is relieved, a compression spring returns the piston to its original position. This movement recharges the injector with more lubricant and the injector is now ready for the next cycle.
The ZDM series injector allows for injectors to be mounted directly onto the lubication point and are available with push–to–connect fittings which reduces installation labor costs.
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The ZEM Series injectors are positive displacement injectors (PDIs) that deliver precise and controlled lubrication outputs, meeting the exact requirements for a variety of diverse applications. They are pre-determined volumetric injectors that ensure each lubrication point receives the proper amount of lubricant. Which means there is no worry about over or under lubrication.
Operation:
ZEM series injectors are classic PDIs, reliable and accurate. When pressure builds in the manifold the piston in the injector moves forward, discharging a set amount of lubricant to the lubrication point
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perma NET is the first centrally programmable and controllable Single-Point-Lubrication-System in the world. The High-Tech-Solution for Professional Lubrication Management.
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SKF SYSTEM 24 – Single point automatic lubricator
LAGD 60 and LAGD 125
Reliable, cost effective automatic single point lubricator
The LAGD series of the SKF SYSTEM 24 family are automatic gas driven single point lubricators suitable for many applications. The units are supplied ready to use straight from the box and filled with a wide range of high quality SKF lubricants. Tool-free activation and time-setting allows easy and accurate adjustment of lubrication flow.
- Gas driven lubricator is reliable in operation and flexible in application
- Available in two sizes: 125 ml (LAGD 125) and 60 ml (LAGD 60) to suit most bearing lubrication applications
- Compact size, permits installation in restricted areas.
- Available filled with various high quality SKF greases and oils, to suit a
wide range of applications
- Flexible time setting period ranging between 1 and 12 months
- Ingress protection to IP 68 level allows the lubricator to be used in most dusty and wet environments
- Wide operating temperature range to suit many applications
- High reliability and dispense rate accuracy helps facilitate predetermined replacement date
- Dispense rate setting is a simple part of the installation process and
can be temporarily deactivated
- Transparent lubricant container allows visual inspection of dispense rate
- Intrinsic safety rating: ATEX approved for zone 0
- Wide range of accessories is available
- SKF SYSTEM 24 LAGD series is fully featured in SKF DialSet 4.0
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The automatic lubricator simalube provides all possible kinds of lubricating points with lubricant. 24 hours, day in, day out. Roller bearings which are not lubricated sufficiently or wrongly drop out long before they have reached their expected product life. simalube lubricators guarantee a consistent supply of lubricant in the pre-adjusted proportioning. Shutdown times are decreased and costs in comparison to time-consuming lubrication by hand are clearly reduced.
Within seconds simalube is fixed to the lubricating point. On commissioning, a gasproduction cell is activated which presses the lubricant on the lubrication point through the release of hydrogen gas. The lubricating amount can be steplessly adjusted by means of an Allen key.
Filled with oil, simalube is applied for the automatic lubrication of chains, open gears or guide rails for example.
simalube convinces through:
· Reliability
· High efficiency
· Universal use
· Refillability
· Best environmental compatibility
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The prerequisite for trouble-free operation is the uninterrupted supply of sufficient, fresh lubricant to all lubrication points. perma CLASSIC lubrication systems offer predictable and consistent lubrication.
The reliable operating principle is based on an electrochemical reaction. perma CLASSIC can be used in any type of industry and millions of them are being used worldwide.
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TYPICAL APPLICATIONS
STOCKLUBE SYSTEMS
The systems consist of a lubricating head assembly and a pump and tank unit. Lubricating heads are available in three sizes for maximum sheet width of 6, 12 and 24 inches and are adjustable for stock thickness up to 3/16 of an inch.
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Lubrication: Equipment and accessories
