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OCR 100
Recognition + Overall Optimization
Character Recognition or Optical Character Recognition is one of the most demanding tasks made of digital processing. In doing so, maximum reading security for all kinds of inscriptions and the ability to adapt to customer-specific requirements, form prerequisites for optimum results.
The OCR100 an integrated sensor for detecting optical characters is of modular constructions and can be used on almost every surface. Owing to its integrated sensor concept and robust construction, the OCR100 is especially suitable for industrial use, e.g for markings inscribed on metallic surfaces (automobile and supplier industries), needle-punching, laser-written text, inkjet inscription and also for detecting sell-by dates on foodstuffs packaging.
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The surface quality of a product - particularly in the automotive industry - constitutes an important criterion for the customer and is generally seen in close relation to the quality of the overall vehicle. Even inevitable disturbances at the early production stages prior to applying the paint work (e.g. in the press shop or body shop) may cause defects such as dents, bumps, sink marks, etc. which might not be visible to the eye while the vehicle is still unpainted. On a high-gloss paint surface, however, even the slightest irregularities are clear to see with incident light from the proper angle, and constitute a reduction in quality. Particularly the intense competition among manufacturers demands an increase in the surface quality in conjunction with continuously decreasing production costs.
The target freedom from defects is time-consuming and labor-intensive to achieve for automobile manufacturers. It is not 100 % possible through conventional means so that defects that have gone unnoticed during the production process generate very high rework costs. Now, the early and complete detection of surface defects with the effective ABIS II high-precision surface inspection system opens up new perspectives in quality assurance.
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Fault Detection, Surface Inspection
KW TRIO
Your demands for a reliable and flawless detection of extrusion faults and surface defects are ever increasing. This applies to extrusion, jacketing, enameling, drawing, and many other areas. For this reason the use of optical fault detectors ("lump detectors") is very popular. These photometric detectors are able to detect small lumps, neckdowns, and other defects on wires, cable, tubing etc., without being influenced by product parameters, line speed, vibration etc.
Important Features:
-3 times higher detection reliability (TRIO models) than conventional 2 axis systems
-Theoretically unlimited life expectancy
-Non-sensitive to stray light
-Flexible mounting concept
-Integrated air curtains for cleanliness of windows
-Defect classification and printout
-All data ports like RS-232, RS-422 and RS-485 as well as analog and PROFIBUS DP are available.
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The pcba|inspector is a high-resolution microfocus X-ray inspection system designed for inspecting solder joints in board assemblies.
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QNImits is an innovative hand held test instrument, which uses the industry’s proven V-I Trace technique of learn and compare of Nodal impedances. Using this technique the technician only requires a known good board for comparison with a faulty one without schematics and functional details of PCBs. The known good board’s VI traces can be learnt and stored for future reference as well.
QNImits uses probe – reference to either on-line comparison of each node or alternatively uses external MUX switch and clips / adopters for multi-pin learn and compare.
QNImits displays the test results as VI trace, which shows the current against applied voltage in most commonly used graphical view. These trace formats help the user to easily understand the nodal behavior and interpret the results for quick diagnostics.
Using V-I curve traces one can detect a change in devices’ pin characteristics due to aging or damage caused by external forces. QSM VI mode uses all pins of the device as reference and hence able to detect leakages between pins as well.
This test technique works most of the time, because most of the failing devices shows a different response to VI trace unless there is no terminal failure.
The USB interface which comes as standard with QNImits helps in connecting to PC/AT or Laptop so that signature information learnt from Known Good Board can be saved for further verification and analysis.
Specifications
Fully user programmable VI trace drive patterns
Frequency from DC to 100 KHz
Source Impedance 100 Ohms, 1, 10, 100 KOhms & 1MOhms
Voltage selection: 1.5V, 3V, 6V & 12V
3.2” TFT Screen
Power : Battery or AC adapter
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Holiday detector for detecting pores and holes in insulating materials on conductive substrates such as steel, aluminium, etc. Typical applications are: Linings and coatings applied on ducts, pipes, hulls, oil and storage tanks, enamel, paint, rubber and bitumen linings, vessels and tanks, GFK and other plastics materials. Tanks or vessels must be filled with water or other conductive material.
Portable and storage battery supplied, PoroTest 7 offers a great variety of electrodes.
Test voltages:
0.5..7 kV for testing materials from 0.03..1.7 mm thickness
6..11.3 kV for testings materials from 1.4 .. 11.3 mm thickness
Now with elctronic control of test voltage depending on material thickness and vice versa!
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Light-weight and easy-to-use, the battery powered porosity detector is suitable for inspecting electrically non-conductive coatings on metallic substrates. Working on the wet-sponge testing method, PoroTest 1 uses 9V direct current which is completely risk-free to the operator.
Coating thickness range: 0...300 microns
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The POROSCOPE HV20(D) is used to detect pores and pinholes in electrically non-conductive protective coatings on metal or concrete using the High Voltage Method according to ISO 2746, ISO 8289 and DIN 28055.
Applications
- Pore testing in containers, oil tanks, agitator vessels, pipes, boilers, etc., lined with enamel or plastic
- on building seals, made of non-conductive coatings
- in the construction industry.
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HYDROZOOM equipment is intended to carry out a quick visual inspection of pipe work from a manhole.
It consists of a console with screen connected by a cable to a camera module.
The camera integrates a zoom feature and power LED lighting enabling the general condition of the networks to be quickly assessed.
. Pipe inspection Ø 100 à 1000 mm, from manholes
. Camera with optical zoom X 18
. Cable length 15 meters max.
. LED light
. Integrated batteries 12 V DC
. Photo and video memory card recorder
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The Evolutis range enables the video inspection of pipes that are 55 to 1200 mm in diameter.
Available in a portable version, the system is compact, evolutionary and uses the same camera tractor installations as the "equipped van" version.
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3D PIPE DIGITAL VISION
Digital video recording of the entire pipe
3D navigation and pipe unfolded view on computer
Pipe Ø 150 to 600 mm
ADVANTAGES
Report and inspection analysis in the vehicle or at the office
Compatible with our inspection report software HYDROSCAN (EN 13508-2 standard)
Strongly built (axial camera)
Full pipe video recording in one examination
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Location And Inspection
* The RIDGID SeeSnake® is rugged and maneuverable.
* The NaviTrack II and the NaviTrack Scout are the easiest to learn and use. Ideal for those primarily locating sondes.
* SeekTech provides confident locating of utility lines.
* Best-built, best-backed cameras and locators on the market.
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HYDROVIDEO has designed two reliable, portable systems that are completely autonomous for inspecting small diameter pipes
(HV mini and ball camera).
These systems are either intended for the connections of sewage networks or industrial pipes.
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Mini range
HYDROVIDEO has designed two reliable, portable systems that are completely autonomous for inspecting small diameter pipes
(HV mini and ball camera).
These systems are either intended for the connections of sewage networks or industrial pipes.
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●Integrated probe FN
●Automatic substrate recognition
●Automatic calculation: Mean/Max/Min/No./S.Dev
●Upper-lower limit setting and sound alarm
●Data output RS232 to printer TA220S or PC
●500 data can be stored
●Measurement modes: continuous/single
●2 shutdown models: Manual/automatic
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Coating Thickness Gauge, Paint Inspection Gauge P.I.G. 455
A successful instrument using the standardised wedge cut method. Indispensable for film thickness measurement on any substrate. In the case of multi layer coatings complete and individual layer thikkness can be measured.
Measuring ranges:
200/500/1000/2000 ìm
Also for adhesion tests in accordance with AS 1580 (method 408.1).
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Coating Thickness Gauge PAINT BORER 518 S
For film thickness measurements using the wedge cut technique. Combines the advantages of P.I.G. 455 with greater ease of operation: a conical bore of defined angle is made in the coating. Measuring microscope, easily and accurately focused over the cut out. Minimum specimen damage allows a large number of test points. Specimen table for extremely small specimens (dia. 10 mm) available as accessory. Due to the mobility of the microscope into two directional axes (turned by 90° from one another) with the possibility of turning the scale, the PAINT BORER 518 S is especially suitable for the evaluation of elliptical holes that arise with curved specimens.
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The three models of the MiniTest 700 series offer a flexible solution to all measuring requirements for coating thickness measurements on steel or on non ferrous substrates.
Correct readings with interference free measurement with precise evaluation through SIDSP® (sensor integrated digital signal processing)
Extended field of application through exchangeable sensors to cover different ranges up to 15 mm thickness
High flexibility of use through versatile sensors (MiniTest 740 sensor can be changed from built-in to external sensor on a lead)
Automatic substrate identification with FN sensors accelerates measurements and helps avoiding operating errors
Efficient temperature compensation eliminates errors caused by changes in temperature
High precision characteristic curves achieved during the manufacturing process by calibrating up to 50 calibration points
Large memory capacity for storing up to 100,000 readings in 10 and/or 100 batches
Readings and statistical values can be called-up individually
Large, easy-to read backlit graphics display, with 180° rotatable display orientation
Easy menu-guided operation, 25 menu languages are available
Built-in IrDa port for infrared data transmission to printer or PC
Future-proof through downloadable sensor and gauge software updates
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Magnetic coating thickness gauge working on the magnetic attraction principle. The sturdy metal housing and a clear glass scale combine to make this gauge a most efficient tool for non-destructive, quick and accurate coating thickness measurement.
Suitable for:
- all non-magnetic coatings, e.g. copper, chrome, paint, enamel, etc. on steel
- electroplated nickel coatings directly applied on steel
Performance features
- Non-wearing permanent magnet
- Measuring without power supply
- No calibration required
- Measurement at any angle
- High accuracy
- Measurement of coatings up to 20 mm
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Non-destructive measurement of non-magnetic coatings (e.g. paint, zinc) on steel, insulating coatings (e.g. paint, anodising coatings) on non-ferrous metals and non-ferrous metal coatings on insulating substrates.
Four basic gauges with different possibilites of processing of readings
Wide variety of wear resistant probes can be connected
High accuracy and reproducibility
Storage and documentation of readings
99 calibration memories available
Large-sized display with backlight
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Non-destructive measurement of non-magnetic coatings, e.g. paint, enamel, chrome on steel and insulating coatings, e.g. paint and anodizing coatings on non-ferrous metals.
Universal probe with auto-mode for measurements on steel and non-ferrous metals
With the Universal Probe (MiniTest 600FN only) and "auto-mode" the probe senses the type of substrate the coating is applied over and automatically switches to either the Magnetic Induction or the Eddy Current principle. Eliminates manual adjustments and ensures that the correct principle is always utilized without having to know the actual type of substrate coated.
Wear-resistant probes of practically unlimited lifetime
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DUALSCOPE and ISOSCOPE MP0/MP0R series
Robust, handy and small - the MP0/MP0R-series. For mobile, precise and non-destructive coating thickness measurements using magnetic inductive or eddy current method.
The professional measurement technology from FISCHER in a compact design. With two rectangular placed displays and bright illumination for an outstanding readability. Perfect suited for quick reliable and precise measurements – also under difficult conditions like hardly accessible areas or bad illumination.
In various versions available:
DUALSCOPE MP0: For measurement of coatings on ferrous or non-ferrous materials.
DUALSCOPE MP0R: With additional radio- and USB-interface for data transmission to a PC
DUALSCOPE MP0R-FP: With fixed cable probe, radio- and USB interface
ISOSCOPE MP0R: For measurements only on non-ferrous materials. With radio- and USB interface.
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DELTASCOPE FMP10 and FMP30 - ISOSCOPE FM10 and FMP30 - DUALSCOPE FMP20 and FMP30
The FMP hand-held instruments measure coating thicknesses non-distructively with high precision. Magnetic induction (DELTASCOPE), eddy current (ISOSCOPE) or both methods (DUALSCOPE). They are modern, robust and user-friendly an can be adapted to any measuring application using interchangeable probes.
FMP10 and FMP20 are entry level models for professional evaluation of coatings, ideal for repetitive measuring applications.
FMP30 and FMP40 feature additional strategies for measurement capture, more memory and extensive graphical and statistical evaluation capabilities.
With their USB interface all FMP instruments support data communication to PC. The FMP30 and FMP40 are able to send a measuring report directly to a USB-printer.
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The DUALSCOPE FMP100 is the most advanced in the FMP-family. A measurement computer which offers an extremely user-friendly operation, a high resolution color touch screen and a Windows CE operating system. The DUALSCOPE FMP100 is a universal solution, using magnetic induction and the eddy current methods.
The FMP100 is ideal for different measurement applications because settings and calibrations can be stored and recalled right on the display.
In addition to extensive evaluation and statistics functions, the FMP100 offers flexible graphical presentations of the measurement data. An Innovative tool for quality control, the FDD-software (Factory Diagnosis Diagram) is integrated.
For various measurement applications in the field of coating thickness a broad range of probes is available. A robust connector with build in intelligence makes it quick and easy to change a probe.
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Coating Thickness measurement made easy at any angle!
Oxford Instruments is pleased to announce the launch of its new CMI153 and CMI 250 Coating Thickness gauges developed for the Paint and Powder Coating Industry.
These robust handheld devices combine Eddy Current and Magnetic Induction technology to automatically recognize the base material and instantly switch to the correct mode for measurement over ferrous and non-ferrous substrates.
Easy-to-use, the menu driven CMI153 is a single button factory pre-calibrated unit that delivers excellent accuracy and precision.
The innovative CMI250 offers factory pre-calibration and user created calibration capability, temperature compensation, data storage options, date and time stamp, statistical analysis, USB to PC connectivity, and the added advantage of a rotating flip display screen enabling coating measurements to be read at any angle!
These versatile instruments are ideal thickness measurement solutions for:
•Industrial Coatings
•Appliance Finishing
•Paint & Powder Coating
•Automotive & Aerospace Finishing
•Coating inspectors
•Electroplating or galvanizing
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Sonacoat Easy II F/FN
Easy to operate menu structure. No calibration necessary. Infrared interface for cable free data transfer. Online statistics software. Measurement memory & Statistic memory. Choice of languages available.
The Sonacoat is designed for fast, practical and accurate non destructive coating thickness measurement. A dual purpose innovative gauge used for measurement on steel and non-ferrous metals with automatic substrate recognition, activating the appropriate measuring procedure. The Sonacoat II-F can be used for all non-ferrous coatings of varnish, paint, enamel, chrome, copper, zinc etc on steel and and iron. This gauge is also suitable both for the laboratory and harsh field conditions. The built-in IP52 safeguards protection against dust and dripping water.
Sonacoat Easy
Ideal for Paint and powder coatings. Paint shops. Automotive and ship building. Verification of zinc coatings under the paintwork.
Two Models available:
Sonacoat Easy F - for steel, with integrated transducer.
Sonacoat Easy FN - for all metals.
�� User-friendly. Switch on and use instantly!
�� Fast and precise measurements.
�� Wide measuring range up to 3,500 ìm.
�� Highly accurate on flat, rough, and curved surfaces.
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The Sonacoat P is the new paint thickness gauge from Sonatest Ltd -providing fast, accurate, non-destructive coating thickness measurements on steel and non-ferrous materials.
No surface damage, no grinding required.
Fast and easy to use - by simply placing the Sonacoat P on the surface to be tested, an accurate thickness reading is shown on the large display screen. This gauge also automatically selects the optimum measuring method (magnetic induction or eddy current), providing highly accurate readings, even for the thinnest of coatings. No calibration is required.
Find out more about your bodywork!
Ideal for auto dealers, inspections stations, auto paint and body shops the Sonacoat P can also provide the end user with valuable information regarding the coating structure such as paint topcoats or body fillers. When the measured thickness value clearly exceeds the standard paintwork thickness, this would then indicate the use of filler material or repainting.
The speed, simplicity and accuracy of the Sonacoat P make this gauge an invaluable tool for a wide range of inspection tasks.
Sonatest Ltd celebrates it’s 50th Anniversary in 2008 and is part of the Sonatest NDE Group of Companies; the leading independent manufacturer of Ultrasonic Flaw Detectors, X-Ray Equipment, Scanning Systems, Thickness Gauges, Transducers and NDT accessories. Find out more about Sonatest Ltd and our products by visiting www.sonatest.com
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Coating Thickness Gauge ( TG-900)
Coating Thickness Gauge
TG-900 Features:
Automatically hold reading, when sensor leaves the surface.
Automatically measure thickness, when you place sensor onto the surface.
2-point calibration.
One hand operaiton- Simple and easy to be used.
Back light display
micro mini/mils user-selective.
Autopower off.
CE-approval
Coating Thickness Gauge TG-900
Model: TG-900
Range 0 to 40.0 mils ( 0 to 1000 micro m)
Resolution 0.1 mils/ 1 micro m
Response time 1 second
Accuracy +/- 4 digits on 0 to 7.8 mils
+/-7 digits on 0 to 199 micro m.
+/-(3% + 4 digits) on 7.9 mils to 40mils(200 micro m to 1000 micro m)
specified at 23 ¡æ +/- 5 ¡æ , <75% relative humidity.
General
Display 3 1/2 digit liquid crystal display (LCD) with a maximum reading of 1999.
Low battery indication the " Battery " symbol is displayed when the battery voltage drops below the operating level.
Operating environment 0 to 50 ¡æ (32 ¨H ~ 122 ¨H) ambient at < 75% relative humidity.
Store temperature 0 to 60 ¡æ (32 ¨H ~ 140 ¨H) ambient , 0to 80% R.H. with battery revoved from meter.
Auto power off 10 seconds
Dimensions 148 mm(H) x 105mm(W) x 42 mm(D)
Accessory Soft carrying bag, Standard thickness plate 3.9 mils (100 micron), 9V battery
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Testing performance is both non-destructive and extremely accurate.
With this state of the art thickness gauge, you can easily detect the thickness of nonmagnetic coating on a magnetic substrate (ferrous) or an insulating coating on a non-magnetic conductive substrate (non-ferrous) utilizing either an integrated probe or our version that comes with 1 auto-detect external probe.
Main Technical Data
• Measuring range: 0-2000 µ m max. or 0-80 mils
• Resolution: 0.1µ m / 0.01mils(0-99µ m) or 1µ m (over 100µ m)
• Guaranteed tolerance:
After one-point calibration: +/- 1-3%n or 2µ m (whichever is greater)
• Display: 4 digits (digit height = 10mm/0.4”)
• Min. measuring area: 0.2” x 0.2” (5mm x 5mm)
• Min. radius of curvature: Convex: 0.12” (3mm)
Concave: 1.2” (30mm)
• Min. substrate thickness: Ferrous: 20 mils (0.5mm)
Non-ferrous: 2 mils (50 µ m)
• Calibration: Zero Calibration
Foil calibration
• Max. Surface temperature of test object: 302 degrees F (contact time max is 2 seconds)
• Power source: 4 AA batteries
• Dimensions: 161 x 69 x 32mm
• Weight: 9oz. (260g)
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The byko-test 1200 is an affordable and accurate gage for measuring coatings applied to ferrous substrates, such as steel structures - the electronic banana gage.
- Used for measurements over ferrous substrates
- Simply place the instrument, push down and read
- Probe is built into the instrument - no cables or plugs
- byko-test 1200 an easy-to-use model only for ferrous
The unique design and duplex LCD display allow for measurements to be taken in areas that other integral probe gages are unable to reach. Readings may be automatically converted from mils to microns. Perform a zero point calibration either with the included zero test plate or on the test substrate.
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Inspection machines: NDT, Visual inspection, ...
