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Laser Inspection
Winbro’s triangulation laser sensing provides a non-contact method of inspecting hole position on both metallic and coated components, following EDM or Laser Drilling and also feature measurement following HSM (High Speed EDM Milling).
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Inspection of glue bead dispensing
The products of Cordia range inspect the conformity of beads or glue application whatever their colour: extruded and fiberised beads and on all supports (sheet metal, aluminium, cast iron, glass).
The bead is inspected on all its length and for all the following characteristics :
- Continuity (glue lack or air bubbles causing interruptions)
- Width
- Position relative to references (distance to an edge, a hole... or position relative in the part benchmark)
- Height (3D configuration)
These functions are performed by a unique Cordia system.
Independent from the colour of the bead and the nature of the support
Robustness and reliability
Easy integration and implementation
Discover our products
Cordia F2D
Cordia M2D
Cordia M3D
Weld inspection
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Food product processing requires a variety of operations, such as sorting based on dimensions, shape and colour, on processing lines that run at very high speeds.
LMI's non-contact sensor vision technologies are ideal for such applications. Integrated into a single rugged and lightweight housing, our sensors dramatically reduce the costs and calibration challenges associated with machine vision component implementation. This measurably increases the quality of the final product by supplying our customers with synchronized real-time data for 100% inspection via smart sensors.
Our Food applications division works closely with System Integrators & Original Equipment Machine Suppliers to deliver the most effective solutions for their particular sensor vision needs.
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ForeSightTM Vision Inspection Station from Delkor Systems visually scans and evaluates up to 500 individual product containers per minute. The ForeSight’s vision sensor technology scans the surface features of each package to identify missing, misaligned or damaged closure components, as well as tipped, double-stacked or wrong-size containers.
The ForeSight system evaluates each product’s visual image against a quality-standard algorithm in software to determine which items have to be diverted from normal product flow. For defective parts, the software activates a nondestructive reject mechanism to safely direct the non-conforming package onto a sidetrack conveyor where it can be manually inspected and, possibly, re-introduced into the product stream, thereby reducing waste. Initial applications include the inspection of lid and overcap closures for cultured dairy products in tapered cup containers.
The ForeSight Vision Inspection Station is engineered and constructed to provide a NEMA 4 level of protection to withstand the washdown environment common to the food and beverage industries
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FQA - Film Quality Analyzer
Extrusion line for Determination of Film Quality
Stand-alone extruder KE 30 with Film quality analyzer and FSR
The Film Quality Analyzer measures the transparency and optically checks the quality of blown or flat films on a laboratory or production scale. The instrument detects in-line and differentiates between
- black specks
- gels
- fisheyes
- holes
These faults are classified acc. to their type and allocated to size classes.
The film is assessed on the basis of the number of faults and their size distribution.
Evaluation is done automatically through a comfortable Windows® 9x or NT software.
All data are stored in a database and can be imported by commercial programs.
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Sprint CNC™ fits on a workbench and provides stage travels as large as 12" x 12". Use the handy joystick to move the part and optics. Precise autofocus speeds throughput and improves repeatability. Run programs for all your parts to keep your quality in control.
Sprint CNC Features:
- 0.5-micron XYZ axis scales
- LED back light
- VectorLight™ ring light
- Optional LED on-axis illumination
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Plastic Container Inspection System - The TapTone 4000-PBI is designed to detect leaks in plastic containers, stand-up pouches and tubes at production line speeds. Utilizing advanced DSP technology and fail-saife control logic, the TapTone 4000-PBI inspects 100% of production for micro leaks. When combined with optional sensors, the TapTone 4000-PBI can also detect low fills, over fills, and closure defects.
Dual Sensor Compression Technology - detects and rejects leaking and demaaged flexible containers at production line speeds up to 200 feet per minute. The system is designed with dual parallel chains suspended over the customer's existing conveying system. As the container passes through the system, the dual parallel chains apply force to the sidewall of the container. This action compresses the headspace of the container, which allows a comparative measurement to be taken at both the infeed and the discharge of the system. Comparing the container to itself at the infeed and the discharge of the systems eliminates the effects of typical variations seen in the production environment (fill level, product temperature, and container desity). Utilizing advanced DSP technology the TapTone 4000 controller analyzes the comparative measurement and assigns a merit value to each container. If the merit value is outside of the acceptable range, a reject signal activates a remote reject system.
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SmartScope® MVP is the cost-effective way to get the benefits of video-based inspection and measurement from the leading name in the industry - Optical Gaging Products (OGP®).
Motorized benchtop SmartScope MVPs have a granite base and column, quality 6.5:1 zoom lens, and mechanical bearing translation stages for accurate positioning in every axis.
Measure-X® software makes it easy to create part routines using video and multisensor metrology. The touch probe option adds multisensor functionality, extending the versatility of SmartScope measurement systems.
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This self-contained, PFI-type pulp beater subjects pulp to a specific beating schedule to process pulp prior to forming hand sheets.
APPLICATIONS
Pulp Preparation
SPECIFICATIONS
* Conforms to CPPA C7, TAPPI T-248 and ISO 5264-2.
* Paprican certification available.
FEATURES
* Integrated wash cycle
* Roll, bedplate and all external panels are 316
* Stainless Steel for easy cleaning
* Automatic raising and lowering of beater roll for safety and convenience
* Front panel LED indicators show control sequence status for convenient monitoring and troubleshooting
* All controls and sequences are on conveniently located touch pad control panel.
* Digital counter
* End of cycle alarm
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Canadian Standard Freeness Tester determines the rate of drainage of a dilute pulp suspension and express it in terms of freeness. The rate of drainage is related to the work done on the fibre during beating or refining. Two models are offered: Wall mounted (brass), and stand model (stainless steel).
APPLICATIONS
Pulp, Synthetic fibres
STANDARDS
Meets TAPPI T227, ISO 5267/2, AS/NZ 1301, 206s, BS 6035 part 2, and CPPA C1
FEATURES
* Calibrated and traceable to industry standards
* Easy to operate
* Extremely accurate
* Durable, heavy construction
* Stand model is constructed of corrosion resistant stainless steel and Wall model is constructed of brass
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The Standard Sheet Former includes all of the accessories required to prepare 159 mm hand-sheets in accordance with the appropriate standards. This stainless steel device produces laboratory hand sheets to allow the test and evaluation of the physical properties of pulp.
APPLICATIONS
Pulp, Paper, Recycled Paper
SPECIFICATIONS
* Complies with TAPPI T-205 & T-218, PAPTAC C.4 & C.5, ISO 5269/1, SCAN C26
FEATURES
* Durable, 316 Stainless steel construction
* Polymer sump
* Manual stirrer and inlet valve
* Unique latch system that ensures a proper seal of the deckle
* Complete with grid plate, stirrer, couch roll, 2 couch plates
* White Water Return System available (option)
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For complete pulp quality specification: kajaaniPulpExpert
kajaaniPulpExpert, a next generation automatic pulp laboratory, combines PulpExpert's fifteen years (and more than 150 deliveries) and Kajaani's three decades of experience, knowledge and close cooperation with customers in the pulp and paper industry.
kajaaniPulpExpert features a new design and latest technology especially created to meet the ever-increasing market requirements of both measurement precision and low need of maintenance. Its new, high-capacity shive and fiber module and further improved measurement modules fulfil the demanding needs of today's pulp and paper quality management.
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The Verimet U1000 System is a Modular Automatic Universal Instrument (MAUI) designed to perform gaging, nondestructive eddy current testing, and other real time measurement data acquisition operations. The U1000 replaces all the eddy current and gaging instruments previously sold by K. J. Law Engineers over the years with a single modular instrument system having all their capabilities and more. The U1000 can perform eddy current testing from ultra-high frequency flaw detection to low frequency hardness verification and case depth prediction. Its gaging capabilities process input from LVDTs and Air Circuits to perform difficult dynamic measurements, and includes advanced filtering and spindle-compensation capabilities. The U1000 was developed using the latest hardware and software standards to allow it to integrate with other devices and systems and to evolve with emerging standards.
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Weigh Modules and Force Transducers
* High accuracy
* Superior installation properties
* Withstands up to 100% side load
* For hard environmental conditions (IP67)
* Covers most applications
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Vishay proposes several technical solutions to measure uninterrupted the traction of band exerted on a plastic film, paper, on sheet, fabrics, and generally, all that ravels uninterrupted on rollers, this starting from 20 daN up to 100 tons
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High quality, flexible and handheld Digital Video Microscope with side viewing BGA zoom lens (4x zoom factor) and brilliant image quality for Visual Inspection, Digital Image Recording and Dimensional Measurement of BGA, uBGA, CSP and Flip-Chip packages and all other SMT or Through-Hole components on printed circuit boards.
Application:
Visual Inspection of:
- Solder joints of BGA, m BGA, CSP and Flip-Chip packages
- Solder joint of SMT and through-hole components
- Assembled PCBs
- Pads
- Solder paste and flux mixtures
- Cuts and scores
- Digital Image Recording
- Software Analysis
- Non-contact Dimentional Measurements
- Documentation and Archiving
- Real time presentation
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When producing wood-based panels, such as particle board, fibreboard, OSB, plywood and veneered panels, air voids and unbonded areas may occur. Depending on size and frequency, they can represent a loss in quality.
The GreCon Online Bond Analyser UPU 3000 inspects the panels and automatically assigns them to different quality classifications.
Furthermore, the Online Bond Analyser UPU 3000 is able to detect higher density fluctuations which are often an early indication of blisters. This enables the operator to rectify the production process to avoid the production of blisters and air voids and thus the production of bad panels.
In combination with the GreCon Thickness Gauge DMR 3000 and a board scale, GreCon offer the Online Bond Analyser UPU 3000 as quality assurance station.
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BT601 is a versatile Cable scan (diagnostic) & Wire Finder (tracing) tool, designed for cable/network system installation and network technician to diagnostic network problem.
Wire finding is BT601 major unique function where other cable checkers do not have, it can locate up to 3000m long wire/cable even in a complex PC network or telephone system.
BT601 also built-in LAN cable mapping function, to quickly diagnostic LAN cable condition and identify fault point.
Bright white LED torch and External Earphone support is BT601's value added function to enable service technician to work conveniently and comfortably in dark and noisy environment.
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Weigh Modules and Force Transducers
* High accuracy
* Superior installation properties
* Withstands up to 100% side load
* For hard environmental conditions (IP67)
* Covers most applications
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Doubling machines in two and four - folding machines - measuring with cloth outlet on small package and on pallets.
Main operations:
-These machines are useful for folding the cloth open width, doubling in two or in four infinitely variable speed from 0 to 100 m/min. according to the model and type of cloth.
-Cloth inlet from: big rolls, small rolls and from folds.
-Cloth outlet on perfectly alignment folds with precise measuring.
-The taking off of the folded pack or of the pallet can be manual or automatic one.
-In this case special conveyors are inserted and synchronized with the folding machine.
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Features:
- Highly versatile design since it can handle all types of fabrics.
- Fabric can be inlet into the machine either in a plaited form or in roll form.
- The double folding arrangement using triangular frame is mounted on two fabricated sidewalls and designed to for very accurate and crease-free doubling of the fabric.
- This arrangement includes two folding rollers underneath the triangular frame, which guide the fabric to the rolling / lapping arrangement.
- The fabric flows over a laminated wooden table of 1 meter, which can be used for stamping, cutting etc. of the fabric before rolling or lapping.
- When lapping on lightweight cardboard's, two MS flats are provided which gives strength to the cardboard while lapping. This has been designed in such a way so as to ensure quick release of lapped fabric when unloading.
- When Lapping on heavy duty card boards, the machines can be equipped with a automatic unloading device which is operated pneumatically to unload the lapped fabric by press of a button, thus saving a lot of loading / unloading time.
- Sensors for automatic stoppage of fabric at inlet so as to save time on re-treading the machine.
Technical specifications
- Folding capacity is 50 meters per minute.
- Power requirements vary from 0.75 H.P. to 5 H.P. depending upon the modules you select.
- We engineer machines suitable for 1524 mm to 4064 mm fabric width sizes.
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X-Strata980 for analysis of trace elements and coating thickness
Combining a high power X-ray tube and high resolution detector, the X-Strata980 X-ray Fluorescence analyzer delivers limits of detection in single digit ppms!
Oxford Instruments offers a full range of instruments dedicated to the electronics manufacturing industry. Our XRF instruments are available in different configurations; for RoHS compliance screening and testing. Please contact us to find out about the wide variety of solutions offered.
Key Applications:
Trace analysis of hazardous substances
Solder alloy analysis
Coating thickness measurement of gold and palladium on electronics
Metal alloy chemistry identification
Coating thickness measurement on jewelry
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Features:
Thick800 is specially designed for rapid and non-destructive detection of plating thickness and elemental analysis. Thick800 adopts best lightening structure, 3-D movable sample platform and laser positioning system, which enable the point-by-point detection of plating thickness and elemental content on large-size sample.The up-and-down movable glass shield helps to prevent the radiation of X-Rays away from operator.
Technical Specifications:
Analysis Range: Element K~U.
Multiple layers are able to be analyzed simultaneously.
The accurate of thickness measurement is 10nm.
More than 5 layers can be analyzed simultaneously.
Independent matrix effect correction models.
Most advanced thickness analysis recipes.
Repeatability is up to 10nm.
Long-period Working Stability and feasibility is lower than 10nm.
Configurations:
Open sample chamber
3-D movement is realized by 2-D movable platform and up-and-down movement of detector and x-ray tube.
Double-laser positioning system.
Automatic collimator switch
Glass shield cap
Electronic circuit for signal detection
High and low voltage power supply
Electro-cooling Si-Pin semiconductor detector instead of liquid nitrogen cooling ones
X-ray tube
PC and ink-jet printer
Sample chamber: 20X14X5In (517mmx352mmx150mm)
Machine Dimension: 26X19X21In (648mmx490mmx544mm)
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DeFelsko, a U.S. manufacturer of coating thickness gages and inspection instruments, offers a variety of instruments designed specifically to meet the paint industry’s requirements.
The popular PosiTector® 6000 Coating Thickness Gage has new tougher, smarter features. Still simple, durable and accurate, the American made PosiTector® 6000 retains all of its simplicity and functionality for measuring coatings on all metals.
Tough new features include large impact-resistant Lexan® display, IP5X ingress protection and protective rubber holster. As always, tough probes, robust housing and a strong warranty make the PosiTector® 6000 the right choice for coating applicators, inspectors, platers, anodizers and more. A wide range of probes are available for a variety of applications.
DeFelsko’s revolutionary PosiTector® 200 Series gages measure coatings on non-metals such as wood, concrete, fiberglass and more. Specifically designed to measure coatings including paint, powder, varnish, etc, the PosiTector 200 is an affordable choice to quickly and accurately check coating thickness.
DeFelsko also offers quality inspection instruments including the Digital PosiTest Adhesion Tester, the NEW PosiTector Dew Point Meter with available Magnetic Surface Temperature Probe Kit (optional) and PosiTector Ultrasonic Thickness Gage with your choice of standard or multiple echo-thru paint gages.
Call DeFelsko at (800) 448-3835 or visit our website at www.defelsko.com to get assistance selecting the optimal instrument for your application or to request brochures of any of our quality gages.
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Versatile and accurate instrument for measuring the thickness of organic coatings on all base materials such as paints and lacquers on wood, plastics or metal. For measurement, a taper hole is bore into the surface to be measured by microscope (wedge cut principle).
Measuring ranges:
2...200 µm, 3...300 µm, 5...500 µm, 10...1000 µm
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Universal coating thickness gauge working on the coulometic principle to measure virtually all types of electroplated single or multilayer coatings such as chrome, nickel, cadmium, brass, silver, tin and zinc on metal or non-metal substrates.
This technique simply involves the removal of a small, almost invisible area of coating material. The substrate itself is not affected.
More than 70 combinations of coating and substrate can be measured with the standard equipment.
Measuring range: 0,05... 75 µm
Statistical evaluation with display of mean value, standard deviation, coefficient of variation, number of readings, highest and lowest single reading.
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The COULOSCOPE CMS (Coulometric Measuring System) uses the coulometric method for measuring coating thickness. New design features include a large, easy to read LCD display, an intuitive menu-driven operator system, the new V18 measuring stand that allows automatic filling and emptying of the cell by pump control as well as additional SPC capabilities.
The instrument is ideal for measuring the thickness of virtually any metallic coating on a metallic or non-metallic substrate, including multiple coatings. It is used in applications where non-destructive methods cannot or need not be used.
The COULOSCOPE CMS, accurately measures metallic coatings in the range of 0.05 - 40 µm. The unit is capable of storing hundreds of predefined coating/substrate applications from single coatings such as zinc on steel up to triple coatings like chromium on nickel on copper on plastic. Multiple storage memories allow thousands of measurement values to be recorded and saved.
An RS232 interface allows the stored data to be printed or downloaded to a PC.
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CMI900 - For Measurement of Coating Thickness and Material Composition
CMI900 is a cost effective, high performance XRF analyser for measurement of coating thickness and material composition.
- Measure the thickness and/or composition of plating, coating, thin films
from Ti to U
- 5 layers / 15 elements / Common elements correction
- Composition analysis of up to 15 elements simultaneously
- Measurement method according to ISO 3497, ASTM B568 and DIN 50987
Applications:
- Multi-layer Metallic Coating Thickness Measurement
- Alloy Identification and Chemistry Analysis
- Plating solution analysis
- Gold karat assay
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Technical Highlights:
– Accuracy:
• Standard: 3 % of the
measured value
• Offset-Accur: 1 % of
the measured value
– Compact and robust
design for everyday use
Offset-Accur: This function allows you to
adjust the instrument precisely on the locally
measured range by a two-point calibration
(base plate and calibration foils). This results
in a superior accuracy of approx. 1 % of
the measured value.
Size: L 131 x B 65 x H 28 mm;
Weight: 81 g
Minimum measuring area: 6 mm
Minimum base thickness: 0.3 mm
Auto-Power-Off function
Selectable measuring
units: metric, imperial
Power supply 4 x 1.5V AAA
Battery
Base plate and calibration
foils included
Resolution of TC F and N
models: 0,1 m 100 m
Data Output to PC
– RS 232C Output included
– Option: Software and cable
to PC ATC-01: 80,– €
TC 1250-0.1 FN-car
specially designed for the
automobile industry:
– Automatic recognition of
measuring mode (F or N):
„point and shoot“
– Only one button – easy to
operate
– Optional ranges: 200 m –
15000µm
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Inspection machines: NDT, Visual inspection, ...
