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Adjustable Agitators
VMI Rayneri has made a specialty of adjustable mixers covering a wide set of applications ranging from laboratory agitations to industrial mixers of small and medium capacities. Coupled with a wide choice of turbines and propellers adapted to the desired processes, these agitators are designed to reconcile maximal ergonomics for the operator, a very high level of safety and impeccable mixing quality.
Turbotest is the bench agitator par excellence. It is the essential tool for any bench testing, formulation, quality tests, new product development, and new processes and formula improvements. It has no equivalent for scaling tasks from the laboratory to industrial manufacturing.
The Mobimix range, consisting of simple agitators on lifting frames, is specially designed for industrial applications of small capacities as well as for pilot mixing.
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The HELISEM® line, including three standard mixers, is designed for economical mixing solutions, available with short deliveries. It has a broad range of applications, including water treatment, fine chemicals and end-products industries.
Open and Sealed tank up to 250 m3.
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Vessel Process
VMI-Rayneri offers a wide range of manufacturing stations (formulation bowls, dissolution bowls, suspension bowls, storage bowls, heaters) aligning a blending system at 1, 2 or 3 movements as required and a bowl equipped with specific functionalities: - vacuum / pressure- heating / cooling- spring balance
The simple agitators are made from the range of VMI-Rayneri agitators, according to the specificity of the mixture to achieve.
The product agitations of more complex rheology and/or implementing thermal exchanges can be achieved by systems of the Multimix line.
The products requiring a simultaneous action of circulation and shearing effects can be obtained from the Trimix range of machines, combining the effect of a central agitator, a bowl scraper and an emulsifier/disperser in bottom ofvessel.
The all stainless steel Heaters proposed by VMI-Rayneri, designed for melting of blocks, sequins, etc..., integrate an electrical heating as well as an agitation of anchor type promoting thermal exchange. The ergonomic design of these heaters allows easy block loading, and they can evolve into real temperature-controlled bowls, integrating an optional disperser or a cooler.
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MIXEL - Agitator for preparation and production platform
If you firm designs and makes:
- Machines for preparing flocculants, reagents, coagulants..., for blending or for measuring out...
- Platforms for making chemical products, cosmetics...
And if you are looking for quick, economical, easy to handle and to integrate agitators, the agitators of the new range Agipro from MIXEL meet those criteria.
A SMALL RANGE: 4 sizes of agitators for mixing into 0.5 to 8 m³ tanks
Agipro AP 125 - Tank from 0.5 to 1.5 m³
Agipro AP 250 - Tank from 1.5 to 3 m³
Agipro AP 400 - Tank from 3 to 5 m³
Agipro AP 600 - Tank from 5 to 8 m³
3 VALUE ADDED ACCESSORIES
Clamp for fixing agitator on tank edge
Square flange for fixing agitator on top of tank
Fixing holder for 1000 litres storage tanks
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Series 400 mixers deliver a superior combination of value and performance in a wide range of applications.
* Designed for small-capacity, tough-duty mixing applications, the SK4000 series gearmotor is a hollow shaft unit for top or side entry applications. It incorporates many of the same construction and performance features found on our medium-and large-capacity mixer drives.
* Rugged Cast-Iron Housing to accept mixing stresses while maintaining accurate gear alignment and resisting corrosion.
* All-helical gearing is designed for high efficiency and maximum load-carrying capacity with reserve strength rating.
* No-Leak Drywell Construction, Oil sump is isolated from output shaft to prevent gear lubricants from leaking and contaminating the product being mixed.
* Available from 1 to 25 HP with speeds from 10 to 187 RPM
* Choose from a wide variety of motor options, including explosion-proof and multiple-speed units
* Compact design with fewer parts for easy installation and maintenance
* Check, add or change oil without removing the safety guard
* Largest bearings in the size range provide unmatched L10 life exceeding 100,000 hours
* Unique output shaft connection reduces shaft deflection to extend seal life
* Longer shaft lengths accommodate a wider range of tank configurations
* Leak proof reducer design
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The HELISEM® line, including three standard mixers, is designed for economical mixing solutions, available with short deliveries. It has a broad range of applications, including water treatment, fine chemicals and end-products industries.
Open and Sealed tank up to 250 m3.
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Technical description:
• Mounting and dismounting of the agitator when the wine tank is full after connection on your ball valve. The shaft has to be slided inside the tank. The propeller fans out when rotation.
• Motor : 1.1 kW, 1.5 kW or 2.2 kW-230/400V-50Hz
• Sealing : mechanical seal
• Handiness : carrying handle
• Integrated on/off switch on motor electric terminal box
• Hands safety device
Design, manufacturing and tests in our workshops.
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MIXEL - New range AGIPRO - Standard, practical and economic agitator. Four different sizes of 316 L stainless steel mixers are avalaible, for tanks from 0.5 to 8 m³.
A range of multi-purpose, optimum efficiency, easy to handle and easy to install agitators.
THE PURPOSES of AGIPRO quick mixer:
- all liquid mixtures, homogenization, suspending solids
- for tanks from 0.5 to 8 m³
- for products of 1 to 4000 cps viscosity
- for all industries (water and effluents treatment, food processing, chemistry, paper industry...)
- preparation of reagents, paint and varnish, coagulation, neutralization.
THE RANGE - How to choose the right AGIPRO quick agitator?
Recommendation for product viscosity = 1 cps
- 0.5 to 1.5 m³ tank-- AP 125 /0.75 Kw at 1425 rpm /propeller diam. 125 mm
- 1.5 to 3 m³ tank -- AP 250 /0.37 Kw at 280 rpm /propeller diam. 250 mm
- 3 to 5 m³ tank -- AP 400 /0.55 Kw at 145 rpm /propeller diam. 400 mm
- 5 to 8 m³ tank -- AP 600 /1.1 Kw at 138 rpm /propeller diam. 600 mm
ACCESSORIES - What to do with?
- stainless steel clamp for fastening agitator on tank edge (for AP 125, AP 250 and AP 400 only)
- square stainless steel flange for fastening mixer on top of the tank (available for the four sizes)
- fixing holder (special galvanised steel support) for fastening agitator on 1000 litres cube-like container (for AP 125 only)
DELIVERY TIME
15 days from reception of both order and payment
Phone to our technical and sales department at +33 (0) 4 72 52 18 18 or through contact@mixel.fr
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Agitators
With more than 50 years of experience, VMI-Rayneri designs and manufactures a full range of agitators/mixers for various types of mixing operations through the most optimal methods available. Whether for dilution, dissolution, suspension of homogenization of dispersion or emulsion, we will very carefully study your processes in order to better define the sizing, power and speed parameters which are best suitable to the achievement of liquid-liquid or solid-liquid mixtures with a strong concern for quality and productivity.
A wide range of agitator blades, with radial or axial effects, helps optimize phenomena related to movement and shearing, whatever are the required capacities and the rheological characteristics of target products.
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AGIMAG - Magnetically driven agitation - for ultimate leak tightness
Designed to be cleaned and sterilized (in place or in autoclave) and build with FDA components, the AGIMAG® agitators from MIXEL are optimized for all the pharmaceutical, cosmetics and food processing.
INDUSTRIES CONCERNED
Pharmaceuticals, food processing,
light chemicals, cosmetics
APPLICATIONS
* storage
* mixing low viscosity products
* fermentation
PERFORMANCE
From 10 litres to 10,000 litres (enquire for higher
capacities)
High pressure (up to 16 bar)
Up to 150°C
FDA approved MATERIALS
316 L stainless steel polished to Ra < 0.2µm electrolytic
polishing
Bearing blocks made from silicon carbide with no free
silica (other configurations please enquire)
POWER
0.18 to 2.2kW
Transmission by magnetic coupling
MAJOR INNOVATIONS
- tachometer built into agitation head (cleanness,
control, safety by instant stopping of drive)
- clutch device for the magnetic coupling
(maintenance operations made easier)
- compliant with EHEDG cleanability criteria.
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In the delivery state (clamping ring barrel) the material is prepared and conditioned for use and transfer to the spray gun. Due to the pneumatic lid lifter, an empty barrel can be replaced easily with a full one. System components:
- Lid for attaching apparatus
- Pneumatic lid lifting device
- Agitator (electric or pneumatic powered)
- Pump with material filter
- Agitator switch off when lid is lifted pneumatically
- Compressed air fittings
All agitators are tested and certified in accordance with ATEX 94/9/EC. Versions without explosion protection are also available.
10 years of delivery guarantee for spare parts
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Mixers for dispersion
The mixing of very thick products and the dispersion of highly loaded ingredients are complex subjects that have been VMI Rayneri's specialty for many years.
The Supermix II, have been specially designed to achieve dispersions of solids in liquids, such as typically used in the manufacture of paints, inks, varnishes and other covering coatings.
The adjustable Multimix, dual coaxial movement blenders (slow/slow or slow/fast) mounted on an adjustable head allow the pasting and the dispersal of high viscosity products. Their fixed cover allows them to work in vacuum mode or under pressure.
Combining the characteristics of a slow agitation to a rapid agitation, Dual Rotor Dispersers (DRD) are the production tools par excellence for plastisol, inks, mastics or complex coating products. They are made of a pendular tool of slow mixing (butterfly type), homogenizing the product without heating it, and of a second off center shaft, equipped with a radial flow blade (deflocculator type for example), favoring the dispersion of solid particles within the viscous mixture.
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Differents types:
Direct Drive Agitator - Air Powered direct drive agitator assembly with 1/2 hp air motor and a three bade propeller to keep materials in suspension even with high solids.
Indirect Air Motor Drive - Standard duty, smooth running with gear reducer, 1/2hp, 15:1 ratio, 20 to 120 RPM. Inc throttling valve, fittings and hoses for connection to air supply on tank lid. Air consumption is approx 6CFM @ 50RPM.
Reciprocating Air Motor Drive - 180° reciprocating action provides excellent agitation of all types of materials. Particularly important for waterborne shear sensitive materials. Very low air consumption
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The new Enhanced Classic Line (ECL) mixer gives our customer an even stronger and more flexible product. Never before has there been a range of mixers offering so much quality and value.
Direct- and gear-drive mixers for a wide range of mixing applications
Direct-drive mixers are recommended for dispersing powders and small batch mixing
Gear-drive mixers feature two available lower speeds and higher torque for use with larger batches and a range of viscosities
Larger output shaft bearings for longer shafts and longer life
Positive chuck grips the mixer shaft to prevent unintentional shaft release
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(speed rotating electric-agitators removable and swivel angle)
Advantages of those agitators : they will help you, not only to resolve your mixing problems, but will make their maintenance easier.
1. EFFECTIVE
- mixers claimed by satisfied customers
2. ROBUST
- designed to long with time resistant components
3. WITHOUT MAINTENANCE
- 20 000 h of operation without maintenance
- lubricated bearings for life
4. THREE STANDARD MODELS
- power 0.37 kW, 0.5 and 0.75 kW
5. EASY SETTING OF THE MIXER ON THE TANK
- claw device to tighten as vise principle
6. FAST DISASSEMBLING/REASSEMBLY OF THE SHAFT
- tightening with chuck
7. SHAFT AND PROPELLER
- stainless steel or any other material on request
Design, manufacturing and tests in our workshops.
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AGIPRO - Portable agitator with clamp
Are you looking for a vertical, economical, light and practical agitator, easy to handle from a tank to another?
The set MIXEL ‹ Agipro quick agitator with clamp for fixing on tank edge › is made for you.
The fixing clamp has been especially designed to be heavy-duty and for safe use. It can be easily fixed on tank edge and does not vibrate when agitator works.
This clamp fits to the following sizes of agitator:
- Agipro AP 125 - Tank from 0.5 to 1.5 m³ - 0.75 Kw at 1500 rpm - weight 15 kg
- Agipro AP 250 - Tank from 1.5 to 3 m³- 0.37 Kw at 280 rpm - weight 20 kg
- Agipro AP 400 - Tank from 3 to 5 m³ - 0.55 Kw at 145 rpm - weight 30 kg
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