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The range of Airless & Air Assisted system ARO has been designed to provide sprayers with a very robust industrial assembly, able to apply a wide range of industrial coatings whilst providing the very best quality of sprayed finish. The packages are available in a variety of mounting options including; Tripod, Cart, Wall and 25 Litre Pail. The Pumps are complete with a 5 Year Warranty
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High pressure and high fluid flow per cycle increases your production and reduces rod and cylinder wear
Severe Duty rod and cylinder handles the most abrasive coatings
Simple design makes fluid pump repairs easy
Designed for applications requiring large tip sizes, long hoses and high flow rates
Exclusive air valve design minimizes ice-related downtime
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Lean manufacturing is a trend in many industries. Whether you are a lean operation or not, ITW Gema has equipment solutions that can provide higher productivity at a lower cost. One such example is ITW Gema's Magic Compact Series Powder Coating Booth!
The Magic Compact is designed for automatic powder coating with XTreme Color Change requirements. When required, manual stations can be added to the booth cabin, allowing operators to effectively apply powder to your products. Whether automatic, manual or both, the overall booth footprint of the Magic Compact is small and easy to use.
The Magic Compact booth incorporates all of ITW Gema's industry leading, field-proven technology, like the OptiGuns, OptiStar Advanced Control Units and Chameleon Color Management System, and is more than capable of meeting the needs of your rapidly changing manufacturing environment. The Magic Compact is designed to be a fully integrated system that delivers the speed and flexibility needed to handle your frequent color changes.
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Cartridge Filter Powder Booth System
Nordsons range of cartridge filter spray booths are designed for automatic or manual powder coating applications with approximately three colours or less.
For single colour or 'spray to waste' applications a fixed recovery module (type NCB) system is used. The module is directly connected to the spray booth canopy, and has an integral direct drive fan to provide powder extraction in the booth.
For applications with more than one colour, a system with a mobile removable cartridge filter module is used (type NQCB), to allow modules dedicated to different colours to be simply attached to the system.
Innovative, integrated fan and final filter design dramatically reduces the overall booth footprint and height for greater flexibility in booth location and roll-on/ roll-off applications.
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Powder Paint Booth with Vertical Ventilation
* Sizes adapted to parts to be powdered
* Operator inside or outside the cabin
* Air filtration by high efficiency cartridge filters
Powder Paint Booth with Horizontal Ventilation
* Air filtration by high efficiency cartridge filters, integrated or separate unit
* With or without air compensation
* Operator inside or outside the cabin according to parts to be treated
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Powder Booths High-Production
GFS' High Production Powder Booths are designed to increase your productivity, product quality, and profitability. Modular designs engineered for optimum airflow and maximum transfer efficiency enable GFS to efficiently produce powder systems ideal for any powder coating operation.
High Production Systems:
-Constructed of 18 gauge stainless steel panels for exceptionally long life
- Self-cleaning cartridge filter collectors provide easy access to the filters for fast maintenance
- Operator shields and touch-up windows create a safe and efficient working environment
- Overhead filtration requires less floor space and features lightweight removable filter modules
- Optimum air control maximizes transfer efficiency and booth cleanliness and improves overall performance
- Unique hood design with angled corners inside booth for easy cleaning
- Independent cartridge module complete with motor, fan and air solenoids with venturies designed to provide efficient air pulsation through cartridge filters
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The MagicCenter is a fully integrated powder coating concept. Included in the system are the application controls, the axis controls and the fresh powder dosing system. The automated cleaning process cuts down the color change times significantly.
Power up your productivity and save time and money!
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Powder painting represents the optimum solution for various industrial components and is increasingly used thanks to the total absence of emission of solvents, the total recovery of the overspray and the easiness of automatic application.
The typical system is made up of a pre-treatment tunnel, a drying oven, a mono-colour or colour change booth, polymerization oven, overhead conveyor; alternatively for large-sized components, treatment cells with step advance are used.
PROS
- Excellent surface resistance
- Automatic application
- Manual application with unskilled personnel
- High productivity
- Recovery of overspray
- Solvent-free
CONS
- Difficult to apply on very heavy structures as the polymerization requires the piece to reach the temperature of 160 180° for 15-20 mins.
- It can often not be applied to details that are already assembled, again because of the high temperatures
- Uneconomic if many colours in small batches have to be handled
- Not applicable to materials that cannot exceed certain temperatures
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Whether long or short strokes, the ZA reciprocator and XT positioner from ITW Gema provide efficient automation for optimized coating quality.
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iControl® Integrated Control System
Stop The Waste And Take Control with iControl.
Now you can stop the waste and take control of your powder coating operation with Nordsons iControl integrated control system, featuring closed loop digital flow control, automatic gun triggering and reciprocator control.
Traditional open loop controls lack repeatability and don't compensate for incoming air pressure changes at the powder pump. With closed loop flow control, like iControl, changes in compressed air input are measured and converted in to digital signals, then sent to a proportional valve.
This valve then compensates for varying pressure by changing the airflow to the pump accordingly - resulting in repeatable powder output from the gun and uniform film build on the part beng sprayed.
The technology provides digital control of all application parameters and gun movers through a single, user-friendly operator interface.
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Crescocito CPR 08A
CRP 08A is a pilot air operated for precise control of paint supply.
Internal designs for optimum performance. Very low usage of cleaning agents/solvents needed per cleaning due to small internal volume and unique design.
All wetted parts made in high grade stainless steel for increased life time.
Large diaphragm diameter for high sensitivity and accuracy.
Dual diaphragms. Teflon diaphragm for fluid function.
Suitable for all types of paint materials, from water based to solvent and UV materials.
Many sizes and types of fittings for fluid connections.
Materials used in CPR 08A:
Housing: Stainless Steel
Cover: Aluminium with surface treatment
Fittings: Stainless Steel
Sealings: Perflour rubber, Teflon
Max working pressure: 8 bar
Size of paint hoses: 4,6,8,9,10,12 mm
Type of fittings: Straight or angled connectors.
Size of pilot air hose: 6/4 mm
Part number: 242 008 000
Approvals: CE, Atex
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For simple, cost effective cold glue supply of low viscosity materials at pressures up to 6 bars (84psi), pressure tanks with 0,75 liters (0.2 gallons) to 12 liters (3.2 gallons) capacities are a reliable solution.
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Cold Dipping method (Piece in Vertical Axis, in Static Position and Not Preheated) gives the piece a medium-low absorption level in terms of quantity of Resin, mainly on the Copper winding, while on the Core Lamination (Intra-Lamination effect) it seems not to have big advantages. Cold Dipping Technology is Worldwide largely used and is suggested to Impregnate all those electrical products where working stresses are very low or those components for which other methods can not be used (for instance: Transformers, Coils, Bobbins). The resin's solid content after dripping is very low.
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Hot Dipping method (Piece in Vertical Axis, in Static Position and Preheated), likewise for the Hot Roll Dip Method, gives the piece a medium absorption level in terms of quantity of Resin, not only on the Copper winding but also on the Core Lamination.
Hot Dipping Technology combines two main aspects to reach the Best Results:
Dipping Phase in Tank at controlled immersion Speed and Hot pieces, so the penetration of Resin will be complete on all Piece's Sections.
Heating Technology in High-Performance Air Ovens, this causes a faster Gelling phase of the resin than traditional Ovens with the consequent achieving of a more restrained Dropping.
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This method (Piece in Horizontal Axis and in rotation state) gives to the electrical components an high absorption of the resin : on the Winding in Copper and the Core Lamination that is the heart of the piece . The Technical advantages coming from this method consist mainly in:
- Regular and Uniform Resin distribution on the whole winding and this guarantees a better piece balancing , first of all for rotating components (Armatures , Rotors , Polar Wheels , so on).
- Resin is excellently retained on the windings , therefore a greater quantity of Resin will remain on surfaces, by giving higher mechanical and thermal properties .
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Impregnation Plants
Trickling method
This method (Piece in Horizontal Axis and in rotation state) gives to the components (Stator or Rotor) an Excellent and Regular Resin Saturation in the Winding Slots, besides the resin applied on the two winding's heads. Technical Advantages using this Impregnation method consist mainly in:
By using Correct and Constant Process Parameters, 100% of right quantity of Resin will be applied on the Piece, so that Unnecessary waste of this expensive element will be avoided.
Application of the Resin in the right specific Zones, so that resin deposits in Technological Areas only and any cleaning after-work for removal operations will be necessary.
A Best and Uniform distribution of the Resin in the different Sections of the winding is guaranteed by the Rotation of the Piece, so ensuring constant and homogeneous results in the different Pieces' Sections.
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Solvent-based liquid spray painting systems
Painting with liquid spray painting products offers a wide range of solutions, thanks to the countless cycles possible, the characteristics of the paint (solvent- or water-based, mono-component or bi-component etc.).
Pre-treatment is decided by the type of material and the state of the surface, associated with cycles of series application (typically application of bases/primers + enamels and/or final protective coat).
According to the piece, the anti-corrosion or aesthetic finish aspects are privileged.
In general, solvent-based painting products require simpler treatment cycles compared to water-soluble painting products. Continuous or cell plants can be distinguished, or static plants with floor conveyors.
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Spraying Systems Co. has been the leading designer and manufacturer of spray equipment for over 60 years. GunJet spray guns were developed to serve all your cleaning and rinsing needs. Whether your application requires a gentle spray or a strong solid stream, GunJet spray guns are dependable and efficient, making them the best solution for all types of cleaning and rinsing applications. Experience the comfort and control GunJet spray guns can provide for your cleaning and rinsing applications. Contact your local Spraying Systems Co. representative or visit our Web site @ www.spray.com and try a GunJet spray gun today.
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Sterile Spray Gun
Based on the sterile quick-disconnect coupling series 4-DBG CUP
double shutoff, non-spill, capable of being sterilized
Sterile spray guns and counterpart of series DBG-CSP have double shutoff feature and are suited for one-hand operation. Their design prevents liquids from spilling and air from entering the line system when the connection is separated or made.
The GMP compliant design of the guns' interior enables all requirements linked with inline sterilization to be satisfied. Since the fluids are washing around all inner components product deposits are reliably removed. All components in contact with product have hand- and electropolished surfaces with peak-to-valley height of 0.8 mm. The inner contour without dead spaces creates optimum flow conditions so that maximum throughput can be achieved at low pressure drops. The spray guns can be easily plugged into the system even if pressure acts on both ends.
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The spray application needs a flexible component system which allows to combine the necessary properties. Can build the best fitting application gun for your application. Very important is the warming up of the spray air to work with the correct glue temperature.
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Automatic sprayers model Velox
The Velox series has been created to serve the needs of speed and precision of the hot chamber machines from 50 to 80 ton. There are 2 models available with vertical stroke of 400 mm (Velox 40) and 60 mm (Velox 60). The sprayers have a lubrication head with 3 nozzles and electric control panel with Siemens Siematic U90. Thanks to the use facility they are a fondamental accessory for the lubrication of small dies.
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Especially designed for the elaboration of: liquid of government, sauces, creams, purees, etc.
Deposits for different capacities: 250 liters up to 5,000 liters.
System of heating of the product by: steam, hot water, thermal, electrical oil, etc.
System of mixture of the product by: removedores, agitators, removedores scrapers, Termomix, etc.
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Pressure feed containers are used to allow the coating material to be prepared, thinned and conditioned, constantly agitated (if required) and then supplied in bulk to consistently maintain the correct spraying viscosity and pressure. The Binks range is equipped with easy to operate air regulators (to set the desired fluid outlet pressure) safety pressure relief valves and Manual, Rotary or Oscillating agitation types are available to provide the best quality agitation.
Binks Pressure Feed Containers are constructed from the highest grade materials and fully comply with European and Global pressure regulations including PED, ATEX and ASME.
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For all tasks requiring continuous application of substantial material / paint quantities at a steady pressure, SATA paint pressure tanks are the ideal solution. Different tank sizes, ranging from 2 to 100 iters, and variable pressure adjustment allow almost unlimited possibilities. Accessories dedicated to special tasks, such as manual, pneumatic or electric agitators are available.
Both low viscosity paints and high viscosity or abrasive materials can be applied swiftly and without problems with SATA paint pressure tanks. There are no moving parts and, therefore no wear and tear. All material-conveying parts can be supplied in stainless steel to special order. Work becomes especially profitable if the pressure tank size can be adapted to the original material container; reducing cleaning to a minimum as the original material container is simply inserted into the paint pressure tank.
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Process Solutions manufactures a wide range of tanks:
Capacities: .5 gallon to 5,000 gallons
Materials of construction: Stainless Steel (T-304/T-316L), Steel, Polyethylene, Polypropylene, C-276
(Hastelloy ©)
Configurations:
a. Cylindrical
flat bottom, cone bottom, dish bottom, sloped bottom
horizontal or vertical
closed or open top
ASME or process vessels
b. Square/Rectangular
Finishes:
Stainless Steel: 2b-mill finish, 2b-mill finish with welds ground and polished, #4 mechanical polish, #7 mirror
C-276: 2b-mill finish, 2b-mill finish with welds ground and polished, #4 mechanical polish, #7 mirror
Aluminum: 2b-mill finish, 2b-mill finish with welds ground and polished, #4 mechanical polish, #7 mirror
Steel: painted per specifications.
Plastic: FDA approved material available in various FDA approved colors - standard is natural (white).
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AutoJet Spray Controllers from Spraying Systems Co. accurately monitor and control any type of spray application. Turnkey automated spray systems ensure that your entire spray system -- spray nozzles, pumps, sensors and all related components -- works together for optimal results.
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PU 3000: Performaing and user-friendly
The new PU 3000 dosing equipment, innovative economical and patented solution, which combines electronic control and mechanical metering meets those new market requirements.
It is aimed for industrial where the user-friendly control box allows the operator to intuitively learn how to operate the machine thus ensuring quick and reliable production/maintenance.
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The innovative patented pump change-over – Free Pulse Electronic Control (FPE) features a perfectly constant output for an outstanding finish and operator peace of mind. The use of Flowmax Superlife™ technology on the catalyst side brings total sealing for isocyanates sensible to humidity for total reliability.
Electronic dosing constantly monitors the actual material consumption of products and calculates the VOC. (COV).
PU 3000 is available in HTI/HPA/HTV, AIRMIX® and AIRLESS spraying technologies to meet all markets needs.
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Fully Automatic Spot and Full Coater and Curing System
This machine is a kind of high & new product integrating light, machinery and electricity with pneumatic. This machine can do full & Spot UV. Varnish on thick and thin paper at the speed of 6000 sheets per hour. Conventional varnish or water base varnish can also be use on this machine. This machine includes all recent technological solutions for easier use and to increase productively.
FULLY AUTO UV. SPOT & FULL COATING MACHINE
1. Fully automatic one machine for coating full and spot UV. Varnish on Paper and Board.
2. Totally Indigenous Machine suitable for India condition and operators.
3. High speed Maximum 6000 Sheets per hour with accurate registration on spot jobs and high gloss on full jobs.
4. Different type of Paper and Board can be coat.
5. Can abe used afor high gloss UV., water base and solvent base varnish and heat sela lacquer.
6. Machine is equipped with automatic cylinder On/Off by pneumatic control systems.
7. Convenient plate cylinder positioning for fast nylon plate change.
8. Suitable for both flexo plate and rubber balnket as coating media.
9. Precisely constructed wtih four Roller coating heads for spot and full sheet coating.
10. Powder removing device is optional.
11. Auto delivery unit is optional.
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Differents types:
Direct Drive Agitator - Air Powered direct drive agitator assembly with 1/2 hp air motor and a three bade propeller to keep materials in suspension even with high solids.
Indirect Air Motor Drive - Standard duty, smooth running with gear reducer, 1/2hp, 15:1 ratio, 20 to 120 RPM. Inc throttling valve, fittings and hoses for connection to air supply on tank lid. Air consumption is approx 6CFM @ 50RPM.
Reciprocating Air Motor Drive - 180° reciprocating action provides excellent agitation of all types of materials. Particularly important for waterborne shear sensitive materials. Very low air consumption
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Painting equipment and tools
