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CERTIFIED PERFORMING BUSINESS: A NEW ERA IN THE CRIMPING WORLD!
Gates' new range of custom-designed self-assembly machinery:
This new machinery programme offers a grease-free, ergonomic and user-friendly package for professional service in a workshop environment, for mobile operations and even for service in the field. It ensures the production of factory quality assemblies fully complying with European Directives and the most stringent international standards
The new range includes hose cutting, marking and crimping machines and comes with the necessary accessories such as a Quick Die Change Tool (QDC) and marking dies.
All machines are designed to be user-friendly and ensure fast, comfortable handling. In all electrical-driven crimpers, a standard built-in storage rack is positioned for quicker die selection, while die sets are logically organised and within easy reach of the operator.
For service in the field Gates has developed a range of small, portable and lightweight crimpers specifically designed for end-users on site so unnecessary downtime can be avoided. These portable machines come with a detachable die storage case, solid and durable handles and resistant rubber protection layers.
Providing the customer with maintenance-free and cost-competitive machinery is an aspect of Gates Integrated System Approach. Within this approach Gates does not only offer a wide array of hoses and couplings manufactured to stringent tolerances but also rigorously validated assembly machines and dies together with optimal crimp data. All these components are designed together to guarantee a perfect fit, enhanced safety and high-quality performance.
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The PC150H offers the ease of use of a horizontal crimper with the power and precise adjustment capabilities usually found in more costly models.
PC200 Series - Including PC200-1, PC200-2 and PC200-3
The PC200 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available.
PC400 Series - Including PC400 and PC400-1
The PC400 is a high volume, high capacity, stationary crimper, utilizing microprocessor control for the fastest, most accurate crimping system available.
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The Marken 500 series hose cutting machines are the most widely used machines in the world for automatically measuring and cutting hose, wire and cable. Using a patented process, these machines are the fastest and most accurate you can get. The fully automatic 500S is fast and easy to operate. Simply insert the hose, set your length and quantity, and press start. The 500S uses a wet-cut system to minimize smoke, and contamination. Accuracy is held within .1 to .3 percent of total length. Options include Ink Jet hose marking, Insertion marks printed on the those, a special PTFE weld options which eliminates flared ends of PTFE hose, and kit cutting software to manage your customer's kits and part numbers. Variant's of this machine cut wire, cable, braided hose, spiral hose, hose guard, and a variety of other materials. If you cut hose all day, there is no better machine in the world to do the job.
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The Marken 500 series hose cutting machines are the most widely used machines in the world for automatically measuring and cutting hose, wire and cable. Using a patented process, these machines are the fastest and most accurate you can get. The fully automatic 550S is fast and easy to operate. Simply insert the hose, set your length and quantity, and press start. The 550S uses a wet-cut system to minimize smoke, and contamination. Accuracy is held within .1 to .5 percent of total length. Options include Ink Jet hose marking, Insertion marks printed on the those, and kit cutting software to manage your customer's kits and part numbers. The Model 550 cuts from 1/4 inch hose up to 1.5 inch 4 wire, and 1.25 inch 6 wire spiral hose. Variant's of this machine cut wire, cable, braided hose, spiral hose, hose guard, and a variety of other materials. If you cut hose all day, there is no better machine in the world to do the job.
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The Marken 450 series hose cutting machines are the best. These machines are used around the world to cut hose, wire, and cable automatically, accurately, and quickly. The fully automatic 450A is fast and easy to operate. Simply insert the hose, set your length and quantity, and press start. The 450A uses a guillotine cut system to make absolutely square, clean cuts. Accuracy is held within .1 to .3 percent of total length. Options include kit cutting software to manage your customer's kits and part numbers. Variant's of this machine cut wire, cable, hose, and a variety of other materials. If you cut hose all day, there is no better machine in the world to do the job.
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CAPACITY ON 4 SPIRALS HOSE 1"
OD HOSE CAPACITY 10-41 mm
PLC CUTTING TOLERANCE ± 1 mm
MAX. CUT LENGTH 9999 mm
BELT SPEED 15 - 30 - 40 M/MIN.
BLADE Ø 520 mm
REVOLUTIONS/MINUTE 2800
MAXIMUM WEIGHT REEL 150 KG
STANDARD VOLTAGE 380V 50Hz 3PH
BLADE MOTOR POWER 5.5 W
TRANSMISSION BELT MOTOR POWER 0.35 KW
Ø CONNECTION SUCTION HOSE 100 mm
PNEUMATIC INPUT MAX 6 BAR
WEIGHT CUTTING MACHINE 350 KG
UNROLLER WEIGHT 180 KG
WEIGHT CONVERYER BELT 110 KG
DIMENSIONS CUTTING MACHINE L x D x H 1150 x 850 x 1345 mm
DIMENSIONS UNROLLER 3913 x 1050 x 1362 mm
DIMENSIONS CONVEYER BELT 2155 x 500 x 1030 mm
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Model FP175
Crimping range (mm) 1 10 — 320
Crimping range (inches) 1 0.39 — 12.60
Crimping force (kN) 8300
Crimping force (tonnage) 830
Crimpings / hour 2 1140
Max. hose size (inches) 10
Die set 3 P329/FP1609/FP170
Maximum opening (mm) 4 155
Master die (D / L mm) 320 / 220
Master die (D / L inches) 12.60 / 8.66
Control IS / VS
Motor (kW) 7.5
Motor (HP) 10.0
QC tool 14 —
Foot pedal 15 X
Control unit: integrated —
Control unit: C1 O
Control unit: C2 X
Back stop device: mechanic —
Back stop device: electric 15 —
Mirror —
Pressure control P1 16 O
Pressure control P2 16 —
AGS auto greasing 16 O
Remotic control unit O
Counter L1, L2, L3 O
ASCII signal 17 O
VS PLUS control 17 O
Length (mm) 1200 / 640
Width (mm) 936 / 1156
Height (mm) 2080 / 1185
Length (inches) 47.3 / 25.2
Width (inches) 36.9 / 45.5
Height (inches) 81.9 / 46.7
Weight (kg) 4400 / 310
Weight (lbs) 9700 / 684
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MAIN APPLICATIONS
Basic hose cutting machine, benchtop structure.
It is dedicated to the small-medium sizes of the most common hoses used in hydraulic, for small repair shops,
distribution shops.
KEY PERFORMANCE
Simple - Sturdy - Large blade, diameter 300 mm (12") - Safety cover
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CAPACITY ON 6 SPIRALS HOSE: 2"
CAPACITY ON 4 SPIRALS HOSE: 2" 1/2
CAPACITY ON 2 SPIRALS HOSE: 3"
MAXIMUM CUTTING Ø: 100 mm
REVOLUTIONS/MINUTE: 2900
PNEUMATIC INPUT MAX: 7 BAR
BLADE Ø: 400 mm
SUCTION CONNECTIONS: included
WEIGHT: 240 KG
DIMENSIONS L x D x H: 1025 x 700 x 1150 mm
STANDARD VOLTAGE: 400V 50Hz 3PH
MOTOR POWER: 5.5 KW
STROKE COUNTER: included
SAFETY PROTECTION: included
MEASURING HOSEHOLDER: OPTIONAL
CENTRING DEVICE: OPTIONAL
METER COUNTER: OPTIONAL
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TOOL SKIVING MACHINE D529
Technical specifications:
à Bench-top model.
à Equipped with 4 wheels.
à Manual vice.
à Single lever for skiving operation.
à During the machine work, control is held down by operator.
à Equipped with a geared motor 0.75 kW.
à 2 directions of rotation.
à Equipped with a makrolon protective cover.
à Supplied with external tools from 1''1/2 to 3''.
à Option: can be supplied with internal tools from 5/8'' to 3''.
à Tool skiving avoids fume emission during the operation and reduces dust, improving
maintenance and working conditions.
à Equipped with a dust box.
à Dimensions H x P x L : 1310 x 490 x 1100 mm.
à Weight: 150 Kg.
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EXTERNAL SKIVING: 2"
INTERNAL SKIVING: 2"
REVOLUTIONS/MINUTE: 200
PNEUMATIC INPUT MAX: 7 BAR
WEIGHT: 126 KG
DIMENSIONS L x D x H: 725 x 807 x 1070 mm
STANDARD VOLTAGE: 400V 50Hz 3PH
MOTOR POWER: 0.75 KW
SAFETY PROTECTION: included
PNEUMATIC VICE: included
ELECTRIC PEDAL: included
TOOLS HOLDER: OPTIONAL
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.Hose size : 1/4" to 2" 4 SP
.Motor : 0,25 kW / 230-400V 3 ph
.Rotation speed : 100 rpm - 2 rotation ways
.Control by pedal
.Included : set of ODER 6-50
.Optional : ODI
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MAIN APPLICATIONS
Professional skiving machine, for internal and external skiving operations.
KEY PERFORMANCE
- Compact
- Stable
- Large tray to collect the rubber
- Dual safety: cover and tray
- Mandrels are hardened and pre-set according to the Manuli skiving lengths
- Easy adjustment of the external skiving depth
- All skiving tools included up to 2" - 2.1/2" and 3" tools mounted on bearing system
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The Hot Tap Tool is the most precise and economical way to tap through 2", 3", 4", or 6" branch saddles. This tool can be used with the No. 2LC, No. 2CU, No. 14, or the No. 28CU fusion machines in combination with the Sidewinder. The gland is customized to meet the user's material of choice. The user does not have to do any compatibility fusion in the tool make-up. Main line contamination is eliminated by containing continuous chips in the cutter, ahead of the coupon, then retracting them out of the main. Tool components are butt fused together, eliminating the need for safety chains. The gland fitting of the tool includes a packing seal for safety, ensuring no leakage around the cutter drive shaft, and a test valve. The McElroy Hot Tap Tool is long enough to meet or exceed ASTM standards for squeeze off dimensions or it can be used with a ball valve.
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Guillotine type hydraulic cable cutter for copper, aluminium or steel cables with maximum diameter of 25 mm.
The ergonomically designed moveable handle makes it possible to start cutting one-handed.
Quick opening and closing head, rotatable 180°.
Do not use this tool on live cables.
Automatic release with audible "click" in the event of overload.
Piston return by release trigger protected by moveable handle.
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VAS CHCC-40
For cutting all kind of cables (telephone, aluminium, lead-lined copper, etc.).
The light weigth of the cable cutter heads and the possibility of using it independently from the rest of the system allow the cable to be used anywhere and in any position, such as post, power line pylons, shipbuilding industry, etc.
As the wire cutter head can be opened, it is inserted with great easy.
Equipped with a quick coupling to connect to any hydraulic pump with a maximum preassure of 700 bar.
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SP-02P Squeeze-Eze™ Power Pack
SP-02P is designed to use the identical jaws as the SP-01P, but delivers considerably more power for tougher applications. Made of durable aluminum, the tool is small (5 1/2" long x 1 3/4" diameter), lightweight (13 oz) and can be operated at air pressure of 60-100 psi (850 lbs. of cutting force). Will cut up to 0.10" soft steel wire.
A foot operated model is available (SP-02PF) which includes two (2) 5 foot air hoses and hex keys. Optional WS-2000 work station, A-202 bench stand and 105 four way footswitch are available.
As with the SP-01P, the SP-02P uses the jaw sets listed below. Jaws are optional. Order separate.
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System for crimping 10-1200 mm²
We have hydraulic crimp systems to compress connectors from 10 to 1200 mm². The system is built up of pumps and crimping heads that can be freely combined. There is a wide range of accessories for crimping, pre-rounding, cutting, etc.
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The HPA 400 offers the well established advantages of the dieless Novopress indent crimp in combination with a state of the art electro-hydraulic battery drive. With only 7.5 kg and exemplary ergonomics, our HPA 400 sets new standards in terms of operator convenience and safety in its class. Without any die change you crimp in only 9 sec. and up to 120 times per charge, various make of lugs or sleeves in CU and AL quality from 16 to 400 mm2. The 90° rotatable crimping head allows convenient crimping even in restricted working space. Delivered including box, charger and spare battery.
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Manual, ergonomically designed, lightweight hydraulic tool for one-handed crimping of 4 to 95 sqmm connectors.
Quick opening and closing head, rotatable 360°.
Adjustable stroke between 5 and 8 mm by rotation of graduated ring, reducing the cycling number when crimping small sections.
Automatic release with an audible "click" when force of 35 kN is reached.
Return of piston by release trigger.
Possibility of checking force using a control gauge (option).
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VAS 240C
Hydraulic head with a quick coupling to connect to a hydrahulic pumps (VAS 700, VAS-800 & VAS-900) with a maximum pressure of 700 bar.
Interchangeable dies.
Metal storage case (265x90x100mm) Available on request.
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Crimping connectors with the Stanley Hydraulic Tools CT Series crimpers is quick and easy. They are 5-10 times faster than hand-pumped tools and more than twice as fast as high pressure double acting crimpers.
The CT Crimpers require no booster or intensifier which means they can be operated directly from the hydraulic circuits already installed on your line trucks, or from a dedicated power unit, or from one of the STANLEY® lightweight, portable HP Power Units.
Swivel Design on all models provides 360° continuous rotation of the die head for easy alignment to give higher quality crimps.
1650 Models allow the use of the CT on almost any hydraulic system of at least 1,650 psi (114 bar). An accurate, built in relief valve ensures that at these system pressures and higher, a full die load is achieved preventing over-crimping.
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The robust M-16 Hydraulic hose saw is ideal for cutting heavy hose all day long. Designed for not just braid, but also spiral and helix reinforced hoses. The M-16 features a 16 inch blade, 10hp motor, hydraulically powered bending mechanism, and a self contained wet cutting system. These features allow you to cut heavy hose up to 2 inch 6 spiral with ease. The hydraulic bender allows for excellent speed control during the cut, and a quick retraction stroke. The self contained wet cut system controls contamination, and reduces smoke and fumes. Many operators find that the combination of these features eliminates the need for additional cleaning of hoses after cutting. If you cut a large quantity of heavy hose, this is the machine for you.
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.Hose size : up to 1 1/4" 4 SP
.Blade diameter : 300 mm
.Motor : 2,2 kW (3 HP) / 230-400V 3 ph / 3000 rpm
.Weight : 36 kg
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Technical specifications
Tray diameter : 1500mm
The coil diameter varies according to the different models of hose crowns (from 220 to 700mm)
4 removable spindles to prevent crowns uncoiling
Enables the loading of hoses using a forklift truck or a hoist
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The machines of the series TU or BM operate with the block through a mandrel that is inserted in the pipeline. The tool post disk is able ascend from a minimum of two till four turrets allowing a progressive and continuous workmanship. The interval of diameters that is able to be worked goes from a minimum of 18 mm to a maximum of 600 mm, for the standard versions.
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PROTEM HSB pipe facing and bevelling tools
PIPE BEVELLERS WITH HIGH SPEED
FOR THE OIL AND GAS INDUSTRY
AND PREFABRICATION WORKSHOPS
The US HSB series portable pipe beveling tools
are designed for high quality bevels, facing
and machining on pipe and tube for weld
preparations on all machinable alloy pipes
including stainless steel, duplex, super duplex,
inconel or any others.
With their wide range, they are perfect from
the smallest boiler tube application up to (according to the model used)
a
60” pipe heavy wall. They can all be equipped
with different motors with a wide selection of
horse power, electrical, or hydraulical drive.
Their rugged design features self accepting
torque system and self centering inner
clamping, which allow one skilled operator to
perform alone and extremely quickly, multiple
machine-like bevels, avoiding the dangerous
and slow grinding operation.
Each machine is equipped with standard
tool plates accepting multiple tool bits,
allowing up to four simultaneous machining
operations. Such operations may include
beveling, compound beveling or “J” prepping
on heavy wall, facing, and counterboring.
For more information :
PROTEM SAS
ZI LES BOSSES
F-26800 ETOILE SUR RHONE
FRANCE
Tel +33 4 75574141
email : n.reicher@protem.fr
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TECHNICAL DATA :
o Basic jaws: diameter 623 to 782 mm
Add. Jaws: diameter 486 to 652 mm
o Thickness : 1.5 to 15 mm
o Weight : 600 Kg
o 8 concentric stainless steel clamping jaws very close to the blade.
o Different motors available : 220V, 110V, pneumatic
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The MM180 Clamshell Lathe from D.L. Ricci Corp. was designed for very large diameter, heavy cutting and beveling applications. This World's Largest gear driven split frame clamshell is portable for on-site machining applications and can accommodate flange and pipe sizes ranging from 144" to 177" OD. Utilizing our patented, fully adjustable, heavy duty bearing design, these portable type pipe cutting machines are capable of cutting, beveling, facing, boring and OD turning on all types of wall thickness. As a result of its superior strength, the MM180 pipe cutting and beveling machines are ideal for all on-site machining applications in new construction, decommissioning, component replacement and fabrication projects. Two patents are pending as a result of this new technology.
When you want big time accuracy in a portable clamshell lathe, with lots of machining options, you want the MM180 from D.L. Ricci Corp.
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Tools for Pipes, Tubes, Cables
