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Type FK50 / FK60 mandrel bending machines are used to bend tubes with narrow radii.
These machines have a compact, freestanding bending head and offer the maximum degree of latitude in bending. These machines are very well designed and solidly constructed, guaranteeing high availability and optimum bending quality. Short set-up times and high-performance drives guarantee high profitability for both one-off and mass production items. The machines also have an outstanding price/performance ratio.
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Bending capacity
ø 15 /ø 20 / ø 42 / ø 60 / ø 90 / ø 100 / ø 120 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Free form protruding bending head
- Left and right bending
- Using a modern control system
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SB-Oil Tube Master
The Brake Line Tube Benders
The SOCO SB-Oil Tube master is a dedicated CNC Brake Line tube bender ( Pipe Bending Machines ), designed for small tubing, especially Bundy Tubes and hydraulic lines. With multiple electric axes and a unique design to allow bending the most complex shapes and parts, it offers the most advanced solution and pipe bending performance in its range.
Automation
• 3 Electric Axis controlling pipe bending, tube rotation and carriage movement
• Automatic tube bending head reversal (left-to-right) when reaching central clamping area, providing a fully automatic cycle for the entire bending process
• Optional Automatic Loading and Unloading Interface
Performance
• Centralized clamping and rotation system for true simultaneous moving of all axis
• Lowest cycle times because minimal number of moving parts
• Suitable for brake line tubing up to 4000 mm ( Optional 5000 mm )
• Unparalleled Speed:
- seconds for … bends (low number of bends)
- seconds for … bends (high number of bends)
Maximum Tube Bending Working Area = Minimal Interference:
· No interference with machine bed
· No conventional tube bending arm
· No pressure die and wiper die seat interferences
· Central clamping and rotation away from bending zone
· Overmode (Arm Return Mode) capabilities
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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Model-51
Universal pneumatic
bending machine
Orient
Mandrel and without mandrel
bending of tubes and profiles. High quality bends in 3 axes
by winding method
Ability
3 axes control (A;L;R)
Tube profile changing control in bending place
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To complement the Pipestoppers™ range of nylon expanding plugs, we offer all sizes of aluminium plugs.
These are provided in sizes from 1.5" upwards and are suitable for more arduous duties such as immersion in chemicals and/or higher temperatures. They are manufactured with 1/2", 1" and 2" outlets.
1/2" Outlet for plugs sizes up to 6"
1" Outlet for plugs sizes 6" to 18"
2" Outlet for plug sizes of 20" and greater
The standard seals are made from natural rubber and special rubber seals are available for chemical applications where greater resistance is required.
(alternative rubber rings options are: Silicone, Nitrile & Viton)
All plugs conform to British Standards BS8005 for low pressure testing and sealing of pipes.
The basic principle - effective sealing is simple, insert the plug into a pipe opening and tighten the wing nut clockwise. The rubber ring will expand and provide a positive seal. To remove simply reverse the process.
Tightening the wing nut is easy with the Pipestoppers™ patented friction free washer.
Typical applications:
Are used for plumbing operations in a wide variety of industries, including domestic and industrial water and drainage systems.
Also for ducting and conduit, swimming pools, masking in painting and casting industries, as weld purge plugs for stainless steel pipework fabrication and many others.
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Universal crimp applicators (crimping tools) for side- and rear-feed type terminals with mechanical or pneumatic transport. The new generation crimp applicators can be used in both automatic crimping machines and benchtop crimping machines.
With its innovative uni-body design, the UNI-A universal (or mini-style) crimp applicator guarantees highest precision and is universally deployable in all standard crimping presses. Banded terminals with open or closed barrel design can easily be processed.
The lightweight, one-piece construction makes overall handling very easy. Forward-stroke and bellmouth adjustments can be done while the applicator remains mounted in the press.
A particular Schleuniger speciality is the customer-specific tooling of applicators. With years of experience, Schleuniger crimping specialists have a long history of finding solutions for even the most difficult terminals to process. More than 20'000 sold crimp applicators for more than 6'000 different types of terminals from all major terminal manufacturers are Schleuniger's best reference.
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Applicators and tooling from Tyco Electronics can be your key to productive, profitable wire harness manufacturing.
These applicators come from a long tradition of quality, reliability, and precision. Manufactured from high grade tool steels, and processed through state-of-the-art CNC equipment for tightest tolerances, our applicators are made for high repeatability and fast throughput.
These standard applicators accommodate most requirements for crimping AMP and non-AMP terminals to produce consistent, high quality terminations. The applicators are available with fine adjust and pneumatic feed and can be designed for nearly any manufacturer's terminal.
Manufactured from high grade tool steels, and processed through state-of the-art CNC equipment for tightest tolerances, Tyco Electronics applicators are made for high repeatability and fast throughput.
Every piece goes through an exhaustive test and calibration process, with each one shipped with test samples verifying operation and full documentation for operation, adjustment, and maintenance.
Tyco Electronics offers an unmatched selection of applicator styles and terminal types, with configurations for both Tyco Electronics and other manufacturers’ terminals. Styles are available for non-Tyco Electronics terminating machines from both domestic and foreign sources.
At Tyco Electronics we do more than supply the world’s leading applicators. We provide service, technical support, and maintenance and repair, both on site and at our service centers. We know how critical reliable production is, and our products and services are committed to keeping your production running.
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The EMB patented technique of pre and final assembly of cutting rings reduce assembly time and costs whilst providing superior "leak free" characteristics and reliable reproducible assembly results. The entire process of tube preparation untill the final coupling run like clock work in no time at all, thank to our investment in "state of the art" machinery.
Our SPS controlled assembly units, in paricular, provide supreme functional and cost effective performance.
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UNISPEED US-FL/01 - MODEL MAN
PRE-ASSEMBLING 6 > 42x4 mm
37° FLARING 6 > 42x4 mm
MATERIALS AISI 316 TI - ST 37.4
WEIGHT 40 KG
DIMENSIONS L x D x H 350 x 400 x 270 mm
TOOLS HOLDER OPTIONAL
OIL included
UNISPEED US-FL/01 - MODEL EL
PRE-ASSEMBLING 6 > 42x4 mm
37° FLARING 6 > 42x4 mm
MATERIALS AISI 316 TI - ST 37.4
WEIGHT 58 KG
DIMENSIONS L x D x H 430 x 600 x 270 mm
STANDARD VOLTAGE 400V 50Hz 3PH
MOTOR POWER 0.75 KW
TOOLS HOLDER OPTIONAL
OIL included
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AUTOMAT 300 is the latest product innovation by Meccanica Nicoletti and represents the most advanced step towards the full automatization of the cable warehouses.
AUTOMAT 300 is the most efficient and the fastest machine among the current ones available on the market.
With maximum speed of 300 m/min. compared with a standard winder, Automat 300 works 3 times faster
THE FUNCTIONS OF AUTOMAT 300
Automat 300 is able to fulfill the following functions by itself:
* loading
* unwinding
* measuring
* cutting
* reel/coil winding
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Schleuniger offers several automatic cutting machines (cutters) for high precision cutting of wires and cables of all types including cables with tough insulations, flat ribbon cable, glass optical fiber (GOF) and cables with plastic optical fiber (POF). Other tubed or profiled materials can also be processed.
Choose from several machines - depending on your processing requirements and diameter of material to be processed. From basic cutting machines (12 mm / 47'' outer diameter) up to high-performance cutters (25 mm / 1'' outer diameter). Material widths up to 100 mm (3.94'') can be handled.
Schleuniger also offers several pre- and post-processing equipment for an automatic production line. Choose from a wide range of prefeeders (dereelers), inkjet printers, hotstamp marking machines, coiling machines or stacking machines to automate your production.
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MEASURING: QUALITY CONTROL AND MANAGEMENT INFORMATION
You, like all our customers, demand ever higher production capacity, quality and accuracy. This is particularly important for standard size products which subsequently undergo further operations, such as welding, bending and/or punching, performed by robots or other automated systems
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we measure it !
Further Length stop and measure systems, like Length stop and measuring system manual, Length stop measuring system with hand wheel and Length stop and measuring system with electronic controls cover our product range.
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Characteristics of PLC pipe bender:
-Controlled through switches and PLC, with manual, semi-automatic and full-automatic functions work mode.
-It can be set in 2 different angles meanwhile, to bend by turns automatically.
-With counter function, it can count the quantity of bended workpiece exactly.
-It adopt oil pressure valve accumulative body loop can control actions individually to prolong the lifespan of oil pressure parts.
-Tri-step loop possesses cooling and deposit functions which can avoid the deteriorate oil.
-Optional function of core entering and lubricating automatically.
-Optional function of core reversing slowly.
-Optional function of slow bending.
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Automatic model:
On the automatic MULTIPLAN, the tightening of against form of blocking and bending as well as the extraction of the chuck are carried out automatically; a device also allows the greasing of the interior of the tube the site of bending; the whole of these operations is carried out in cascades, in a cycle without operator action.
For tubes:
Steel
Stainless
Aluminum
Copper
Capacities:
Ray of maximum bending: 300 Misters.
Angle of maximum bending: 190°
I/V tubes E24 reheated: 12 cm ³.
Bending (mm):
Type 60
Tubes Rectangular Square Round
Steel 60x5,5 50 60x34
Stainless 60x4 45 60x34
Aluminum 60x8 60 60x34
Copper 60x8 60 60x34
Features:
Asynchronous motor 5500W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Speed of bending: 5 seconds (1 clotheshanger with 90°).
Speed of return: 10 tr/min.
Mass: 980 kg.
Obstruction: 4,035 X 0,948 X 1,020 m
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Bending capacity
ø 15 /ø 45 / ø 60 / ø 76 / ø 100 / ø 150
Short description
- Forward drive (L), rotation (R), bending (A), and additional axes are electronically, CNC controlled
- clamp die and pressure die positioning with additional CNC electronically controlled axis
- Ideal for shift production with tubes having normal to complicated geometric forms.
- Two free form protruding bending heads
- Eight or more sets of bending tools can be used during the same production sequence
- Automatic left and right bending direction
- Using a modern control system
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SOCO 6 Electric Servo Controlled Axis Pipe Bender
Draw bending + Roll bending + 1D bending in 1 Tube Benders
The MRV series CNC tube benders equipped with multi-tooling can up to 6 tooling levels. Designed for pipe bending complex parts with 0 straight clamping lengths, as well both small and large pipe bending radiuses, it satisfies even the most demanding applications for the automotive, furniture, healthcare, among other industries.
The MRV series pipe tube bender offers small radius bending + Roll bending + 1D Bending in the same pipe bending machine.
SB-38X6A-MRV
CNC pipe tube benders with capacity up to O.D.38.1mm. Equipped with 6 electric servos, with up to 6 stacks of tooling with Draw bending + Roll bending + 1D tube bending Pipe benders.
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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CNC Tube Bender with in-built automatic loading and unloading facility
CNC Tube Bender
The Dynamo cnc bender is a highly innovative, fast cycling, 5-Axis CNC tube bending machine, for tubes up to O.D.25 mm, incorporating a fully automatic loading and unloading system, allowing the bending machine to run for long periods without supervision.
Particularityof the Dynam0 cnc bender:
* left or right hand bending sense configuration
* up to four stacks tooling enables the bending of complex components, with different radi
* automatic loading of the new tube takes place whilst the bent part is being unloaded, minimising 'dead' time during the cycle to maximise productivity
* in-built loading/unloading
* very cost effective
VGP 3D - Highly innovative 3D Graphic Programming Software dramatically reducing dependence on operator intervention for:
* real time bend simulation automatically selecting the shortest and most efficient bending cycle to minimise cycle time and reduce cost
* component simulation and feasibility check highlighting any possible collisions
* immediate creation and execution of the machine program with twin data input
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Master
Modular bending machines with different automation levels for mandrel and without mandrel bending by coiling method
Orient:
Mandrel and without mandrel bending of tube and profiles.
High quality bends in 3 axes by coiling method
Abilities
- 3 axes control (A;L;R)
- Tube profile changing control in bending place
Design
- Bending machines Master was developed on replaceable modules base, which allows to complete machines for customer requirements with different characteristics and automation levels
- Machines design allows to change or add modules. Machine can change characteristics and raise automation level
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Automotive Plug Test Kit
To make the sealing of all holes easy and fast for reliable leak testing for a variety of heat exchangers, particularly radiators and inter-coolers for cars and trucks, the Pipestoppers™ division of Huntingdon Fusion Techniques Limited manufactures ready made kits of plugs.
The plugs are made from nylon and natural rubber, so they will not corrode and seize up. They can also be totally dismantled for cleaning and part replacement.
Each kit comprises two of each solid shaft plugs, from 0.5" to 1.5" and hollow shaft from 0.5" to 2". Also included are 4 x 0.5" BSP nipple caps and 4 x 0.5" BSP swivel nuts and hose tails. Plus the rigid ABS plastic storage case, with special cut to size foam.
For larger diameters, see the details of the Commercial Vehicle leak test kit. All plugs are available as individual items for replacement purposes.
Sizes from 1.5" and above have an 0.5" BSP threaded hollow shaft connecting air lines to pressurise the items under test.
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The EMB patented technique of pre and final assembly of cutting rings reduce assembly time and costs whilst providing superior "leak free" characteristics and reliable reproducible assembly results. The entire process of tube preparation untill the final coupling run like clock work in no time at all, thank to our investment in "state of the art" machinery.
Our SPS controlled assembly units, in paricular, provide supreme functional and cost effective performance.
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We have introduced a full range of sheet and profile roll-bending machines. This decision is based on our 'one-source supplier policy' and the many years of experience in building sheet metal machinery.
Three and Four Sheet Roll-Bending Machines
Our selection of sheet roll bending machines includes models with either three or four rolls for sheet lengths from 2,100 mm up to 4,100 mm and thicknesses up to and including 110 mm!
The use of planetary gearboxes and hydraulic motors results in almost maintenance-free equipment with an optimum quality/price ratio.
Range :
-3 rolls type 3HBR
-4 rolls type 4HBR
Universal Profile Roll-bending Machines
We offer affordable, high quality standard Profile Bending Machines that use the same technology as our sheet roll machines. Standard modular tooling can be configured to roll most standard sections.
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For tubes:
Exhaust
Iron work
Thin steel
Capacities: Ø: from 25 to 63,5 Misters.
Ray of maximum bending: 125 Misters.
Angle of maximum bending: 165°
Mini thickness:
Thickness minimum of the tubes to be curved according to the external diameters:
1,25 mm for: Ø 25 to 47,5 mm (1 " to 1 7/8 ").
1,50 mm for: Ø 50,8 mm to 57 mm (2 " to 2 1/4).
2,00 mm for: Ø 60 and 63,5 mm (2 3/8 " and 2 1/2 ").
Features:
Asynchronous motor 2200W - 50Hz, 230/400V
Three-phase current (to specify the voltage with the order).
Classify insulation IP44.
Obstruction: 1,10 X 0,60 Mr.
Height of work: 925 Misters.
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2 ROLLS BENDING MACHINE
This series consists of one model only, the CE2 with two driving rolls with a knurled surface. The machine structure is manufactured in stabilised steel, and the shafts are constructed from thermally treated NiCr steel fitted with ball-bearings to protect mechanical parts from wear, thus ensuring their long lifespan. .
The CE2 is fitted with a helical geared speed reducer, lubricated in oil-bath and is operated via the double pedal board to change the direction of rotation of the rolls.
This bending machine allows the bending not only of section bars, bars and tubes of different dimensions and materials, but also the curling of metal straps and the twisting of square iron up to 8 mm in thickness.
TYPE OF SIMASV BENDING MACHINES
2 DRIVING ROLLS
CE2 - This series consists of one model only, the CE2 with two driving rolls with a knurled surface.
CE2/R - This bending machine is a version of CE2 model which is also produced with tilting rolls bench for processing both horizontally and vertically.
The machine can be equipped with a set of nylon rolls.
3 DRIVING ROLLS
CHV.3360 - Consisting of a solid structure in stabilised steel, the CHV.3360 visualised bending machine is fitted.
CHV.3380 - Consisting of a solid structure in stabilised steel, the CHV.3380 visualised bending machine is fitted.
CHV.4100 - La curvatrice a tre rulli trascinatori CHV.4100 è costituita da una solida struttura in acciaio.
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TECHNICAL SPECIFICATIONS
- two driven rollers, knurled surface
- manual adjusting of the center roller
- working position horizontal an vertical (optional)
- complete with standard roller set and foot pedal
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Model RE-60
Bending machine RE-60
Orient
- Mobile inch pupe bending works at maintenance
and assembling of plumbing
Abilities
- Control board with Russian interface
- Bending angle and zero position
programmed by microprocessor
- Have pullout handles and wheels for
hand moving, and have rims for
moving by lifting mechanisms
- Bending angle 0-210 with account
of spring back angle
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Innovative machines with three-roller system for bending all types of tube and profile with wide radius bends. 80% of profiles can be bent using standard tooling. The bend radius can be set by changing the position of the central roller.
All models feature an extremely rigid pyramid structure, forged steel roller shafts, micrometric tool adjustment, and internal microprocessor for central roller position programming and readout.
Typical applications: handrails for spiral stairs, coils for heat exchangers and boilers, large metal arches for the building industry, arches for furniture, gates and railings.
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PROTEM Inside clamping beveling machine type US30
BEVELLING MACHINE
END PREPARATION TOOL
The US30 portable pipe beveling tool is de-signed for high quality bevelling, facing and machining on pipes and tubes from 1’’ to 4’’ ID (30-114 mm). The standard tool plate will accept multiple tool bits, allowing up to four simultaneous machining operations.Such operations may include bevelling, facing, counterboring, compound bevelling and OD chamfering.
The US30 features a self-accepting torque system and an integral drive motor.
The robust US30 is capable of performing repeatable high quality weld preparations on allmachinable alloy pipes including stainless steel duplex, super duplex, in-conel, etc.
CONTACT AND INFORMATION :
PROTEM SAS
ZI LES BOSSES
F-26800 ETOILE SUR RHONE
FRANCE
Tel +33 4 75574141
email : n.reicher@protem.fr
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For switchboards and motor control centres, solid copper bar has to be tailored to fit. The SML busbar work-centre has been specifically designed for this application.
Bars can be accurately cut to length without any burr or distortion and only 5mm of waste. Clearance holes for fixing bolts can be punched out using a template or pencil markings as a guide for the centre pointer of the punch. The bar can then be bent to the desired angle
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Tools for Pipes, Tubes, Cables
