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Ultrasonic Cleaning System
The Amsonic AquaLine is an industrial ultrasonic cleaning system developed for aqueous cleaning media.
By selecting from a number of individual tank processes, the AquaLine cleaning system may be purpose built to achieve the cleanliness standard required. The automatic robot system and the cleaning system are control-
led by the same PC.
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The key product is the PLURITANK range which, owing to its modular construction method, is designed to meet the many requirements associated with industrial batch cleaning. PLURITANK systems are an alternative to solvent-based plants, granting excellent cleaning without the associated health and safety issues.
PLURITANK ultrasonic cleaning systems comprise a combination of different process modules.
The systems can be equipped with bar code readers, which control the quantity and the type of product being treated, and “traceability” systems so to monitor the process constantly and save data and parameters related to the different stages as for times, temperature, ultrasonic power, trends, etc. All modules composing the system are entirely fabricated in stainless steel and available in standard version or adaptable to customers’ specific production requirements.
Novatec’s systems can be used for following applications:
Surface preparation prior PVD-CVD treatment and Surface stripping
Automotive, aeronautics and Defense industry
Medical industry (components and orthopaedic prostheses)
Optical industry and eyewear frames
Watch industry, jewellery, silverware and small components
Moulds for plastic, glass and die casting & Industry of Precision Mechanics
Industry of Electrical, Electronic, Semi-Conductors and customized and specially designed cleaning systems
Treatment finishing for Components and Fittings & Photovoltaic Industry
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The system with dipping in tanks with ultrasound generators is suitable for precision cleaning of various components when there are no particularly critical recesses (long and narrow channels, threaded holes, cavities with difficult access).
The components are placed in baskets and dipped in the various stages of treatment. Washing with dipping in the stages with ultrasounds combines the two cleaning actions: the degreasing chemical action of the chemical bath and the mechanical action of the ultrasonic wave.
This treatment is shown to be particularly useful in the case of particularly stubborn pollutants such as residue from polishing, lapping etc. In order to improve the cleaning action, the baskets are sometimes rotated in the tanks. The system can be developed in line or with loading and unloading in the same position. It is possible to programme different cycles in the same system according to the components to be treated.
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MultiWave Ultrasonic
Flexibility - Repeatability - Reliability
FinnSonic has developed flexible programmability of the ultrasound frequencies, power levels and treatment times. Programmability features give now possibilities to perform component cleaning operation with precision and repeatability.
Reliability of the programmable automated process control benefits industries where cleanliness process is closely determined by the component manufactures specification.
Shown here is the 40 litre standalone MultiWave washing system MW40 with touch screen user interface. FinnSonic MultiWave technology is also available in the larger automated systems such as Brilliant CRX.
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1 / 4 - KOMBI 36/4 E AM
A washing plant which uses aqueous solutions activated by ultrasound. Rinsing is carried out on carbon and mixed resin bed columns. Drying is carried out with hot air. It has static baskets which can be tilted on their sides. The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
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Customs and Retrofits
Custom Systems
Omegasonics has the ability to design a custom size and custom featured ultrasonic cleaning system to meet your exact specifications. Custom options include but are not limited to the following:
- Multi Stage
- Length of tank
- Width of tank
- Depth of tank
- Frame construction
- Custom color
- Ultrasonic frequency
- Liquid level sensors
- Automatic Drain and/or Fill
- PLC control sequencing
- Pneumatic lift tables
- Conductivity monitoring
- Process monitoring and alarming
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Ultrasonic cleaning systems base their running on the cavitation. This phenomenon, added to the chemical action of a proper detergent, permits to obtain high standard of cleaning of the components. These kinds of systems are usually made up of a series of tanks placed side by side; every tank has a specific function. The number and the typology of the tanks depend on the kind of dirty, on the material and on the level of cleaning you desire. In addiction to the high quality, the advantage of the ultrasonic cleaning is that this system permits to treat the components in every part, even if they show a complex geometry. The transport system of the components might be automatic or manual. Of couse, the ultrasounds assembled are "Genus XC" with extracavity transducers.
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Automated- 4 Stage System
General:
This ultrasonic cleaning system is designed as a precision ultrasonic cleaning system. The system provides for a three stage cleaning process & a hot air dryer. The system utilizes a detergent in the wash station. The second and third stages are a immersion rinse with ultrasonics and an immersion rinse tank with counter flow from tank 3 to 2. The forth stage is a separate hot air dryer console. Parts are transported manually or automatically through the wash, rinse and dry process. Process will accommodate up to 35 baskets per 8 hour shift.
System Layout:
The equipment is stainless steel exterior frame with all stainless steel tanks and a stainless steel countertop. The ultrasonic generators are located within the frame. Access to the console interior is via sliding polypropylene doors on the front of the console. All the controls are located so they can be accessed from the front of the console. Includes load and unload stations. Load station angled for ease of draining.
Dimensions:
The wash console, stainless steel console with overall dimensions of approximately 70" (L to R), 27" (F to B), and 38" High.
The dryer console, stainless steel console with overall dimensions of 48" (L to R), 27" (F to B), and 38" High. Reference drawing 15C552
The dimensions are approximate and will be finalized when drawings are completed.
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- Finest quality stainless steel
- Double wall insulated construction
- Adjustable output power controls
- 125 lb. and 200 lb. load capacity
- Electric heat
- Cartridge filter
- Oil skimmer
- Patented AirRise® cover opener
- Environmentally safe
- Leading edge technology
- Able to clean interior surfaces
- Better than mechanical cleaning
- Penetrates into cracks and crevices
- Suited to a wide variety of applications
- Best where extreme cleanliness is required
- Manufactured entirely in the USA
Ultrasonic cleaning is a result of high frequency sound waves introduced into a cleaning liquid by means of a series of "transducers" mounted to the cleaning tank. The sound travels throughout the tank and creates waves of compression and expansion in the liquid. In the compression wave, the molecules of the cleaning liquid are tightly compressed together. Conversely, in the expansion wave, the molecules are rapidly pulled apart. The expansion is so dramatic that the molecules are ripped apart, creating microscopic bubbles.
The bubbles are not seen by the naked eye since they are so small and exist for only a split second of time. The bubbles contain a partial vacuum while they exist. As the pressure around the bubbles becomes greater, the fluid around the bubble rushes in, collapsing the bubble very rapidly. This violent collapse, combined with the liquid jets' velocity, provides a very intense cleaning/scrubbing action in a small area. This scrubbing action exists throughout the cleaning bath. When utilizing detergents designed for aspecific application, a synergistic cleaning action is produced.
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The Amsonic 4100 is a compact and powerful all-purpose single chamber cleaning unit used for the application of non-chlorinated solvents. Multistage cleaning with the following work steps: im-
merse cleaning, rinsing, vapour degreasing, vacuum drying.
The unit has a throughput of a maximum of 6 charges per hour each at 50 to 100 kg (depending on the type of unit). The cleaning and drying process are carried out under vacuum.
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The Amsonic 4000 is a compact and powerful all-purpose single chamber cleaning unit used for the application of non-chlorinated solvents. Multistage cleaning with the following work steps: im-
mersion cleaning, rinsing, vapour degreasing, vacuum drying.
The unit has a throughput of a maximum of 5 charges per hour each at 20 kg (depending on the type of unit). The cleaning and drying process are carried out under vacuum.
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MultiWave Ultrasonic
Flexibility - Repeatability - Reliability
FinnSonic has developed flexible programmability of the ultrasound frequencies, power levels and treatment times. Programmability features give now possibilities to perform component cleaning operation with precision and repeatability.
Reliability of the programmable automated process control benefits industries where cleanliness process is closely determined by the component manufactures specification.
Shown here is the 40 litre standalone MultiWave washing system MW40 with touch screen user interface. FinnSonic MultiWave technology is also available in the larger automated systems such as Brilliant CRX.
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1 / 6 - KOMBI 350/5 A
An automatic washing plant which uses aqueous solutions activated by ultrasound, with rinsing and passivation. Drying is carried out with hot air. It has a cane with vibrating baskets.
The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
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The key product is the PLURITANK range which, owing to its modular construction method, is designed to meet the many requirements associated with industrial batch cleaning. PLURITANK systems are an alternative to solvent-based plants, granting excellent cleaning without the associated health and safety issues.
PLURITANK ultrasonic cleaning systems comprise a combination of different process modules.
The systems can be equipped with bar code readers, which control the quantity and the type of product being treated, and “traceability” systems so to monitor the process constantly and save data and parameters related to the different stages as for times, temperature, ultrasonic power, trends, etc. All modules composing the system are entirely fabricated in stainless steel and available in standard version or adaptable to customers’ specific production requirements.
Novatec’s systems can be used for following applications:
Surface preparation prior PVD-CVD treatment and Surface stripping
Automotive, aeronautics and Defense industry
Medical industry (components and orthopaedic prostheses)
Optical industry and eyewear frames
Watch industry, jewellery, silverware and small components
Moulds for plastic, glass and die casting & Industry of Precision Mechanics
Industry of Electrical, Electronic, Semi-Conductors and customized and specially designed cleaning systems
Treatment finishing for Components and Fittings & Photovoltaic Industry
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Ultrasonic cleaning is faster, more consistent, and safer than any other method. Hand scrubbing, soaking, or steam don't even come close. The Bransonic® table top cleaners now include the same high power, rugged transducers found on industrial systems sold to the automotive, electronics, and metalworking industries. These Langevin-type metal/ceramic devices use engineered ceramics to assure both durability and superior power. Coupled with a new sweep frequency capability, you get the best possible cleaning every time, all the time.
Rugged enough for industry
Consistent enough to meet medical and laboratory standards
Safe enough for delicate electronic parts and precious jewelry
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Blackstone~NEY Ultrasonics' standard line of heated tank ultrasonic cleaners find application in both industrial and laboratory settings - - wherever there is a need for a basic ultrasonic cleaning tank. All tanks are designed for portable, table top use or can be sunken into a countertop cutout for permanent, customized installation. Tanks are all stainless steel and come complete with a drain port and valve as well as an all stainless steel protective enclosure. Side mounted thermostatically controlled electric heaters maintain process temperatures up to 185 degrees F.
Each cleaning tank is supplied with a companion Neptune series ultrasonic generator. The generator is separate from the cleaning tank and connects to it through a co-axial cable permanently attached to the cleaning tank unit. There is a suitable plug at the generator end of the cable. Extra cable length can be purchased to allow mounting of the generator up to 100 feet from the tank location. All generators have an indicating on/off switch. Unless otherwise specified, all tanks are supplied for ultrasonic operation at 40 kHz.
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The Finnsonic m-Range offers you the right tools for precision cleaning.
- laboratories, optical and pharmaceutical industries, dentists, hospitals
- graphics and jewellery industry
- precision mechanics, hydraulics, vehicle repair
- electronics and food industry
Use the ultrasonic cleaner effectively!
Even the smallest ultrasonic tank has a good washing effect. The liquid volume in the tank should be at least three times the weight of the work pieces.
Detergent reduces surface tension in water thus intensifying ultrasonic cavitation. Detergent also dissolves and binds in liquid the dirt which has been loosened by ultrasonics. Only a few per cent of detergent is needed.
Heating the wash liquid intensifies the cleaning process significantly.
Ultrasonic cleaning is fast. Typical cleaning times vary from 30 s to 5 min.
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ULTRASONIC CLEANING BATHS
Pulsatron KC and MKC ultrasonic baths provide safe, fast and effective cleaning in a fraction of the time required by hand cleaning. Lightly soiled items such as jewellery may take only seconds, while medium soil is normally removed in two minutes or so.
Items benefiting include jewellery, clock and watch parts, optical lenses and frames, dental and surgical instruments, printed circuit boards, and manufactured parts in production or maintenance.
KC baths have a simple on/off switch for the ultrasonics.
Microprocessor controlled MKC baths, available in capacities of
6, 14 and 22 litres (approx), allow the user to pre-set exact cleaning times (up to 99.9 mins) and temperatures (from 20 to 80°C), thus ensuring the same high level of cleanliness every time.
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Quantum Series Table-Top Parts Washers
Lifetime Warranty on the Heaters
Timer controlled Ultrasound
Stainless Steel Lid
1 Phase/ 120 VAC/ 15 Amp Standard (240 VAC available)
Unique Self Draining Baskets Available
Six (6) Models to Choose From
Omegasonics new line of Quantum Series Ultrasonic Table-Top units are ideally suited for washing small industrial parts. Applications include optical parts, small gears, machined parts, bearings, carburetors and carburetor components, surgical instruments as well as many other small precision parts cleaning needs.
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Bench Tops (with built in generators)
-Many sizes to fit your application needs
-All stainless steel construction
- Adjustable thermostat with power on light
-Bottom mounted "VIBRA-BAR®" ultrasonic transducers
-40 kHz "Simultaneous Multi-Frequency ultrasonics
-Ten years guarantee on transducers, one full year guarantee on tank, two years on the generator
-Made in the USA
-In stock- ships in one to ten days depending on options
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Blackstone~NEY Ultrasonics' standard line of heated tank ultrasonic cleaners find application in both industrial and laboratory settings - - wherever there is a need for a basic ultrasonic cleaning tank. All tanks are designed for portable, table top use or can be sunken into a countertop cutout for permanent, customized installation. Tanks are all stainless steel and come complete with a drain port and valve as well as an all stainless steel protective enclosure. Side mounted thermostatically controlled electric heaters maintain process temperatures up to 185 degrees F.
Each cleaning tank is supplied with a companion Neptune series ultrasonic generator. The generator is separate from the cleaning tank and connects to it through a co-axial cable permanently attached to the cleaning tank unit. There is a suitable plug at the generator end of the cable. Extra cable length can be purchased to allow mounting of the generator up to 100 feet from the tank location. All generators have an indicating on/off switch. Unless otherwise specified, all tanks are supplied for ultrasonic operation at 40 kHz.
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Small industrial ultrasonic cleaning System
The Amsonic HandyClean is a small industrial ultrasonic cleaning
system developed for aqueous cleaning media.
By selecting from a number of individual tank processes, the HandyClean cleaning system may be purpose built to achieve the cleanliness standard required. Operated by a walking beam, controlled via the system controller.
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Hexagon Filter Cleaning System
General:
This ultrasonic cleaning system is designed to clean stainless steel filter elements. The system utilizes water and detergent in the ultrasonic cleaning tank. Parts are manually transported through the wash process.
System Layout:
The system is designed with a stainless steel exterior frame with all stainless steel tanks and a stainless steel countertop. The ultrasonic generators are mounted within the frame cabinet. The countertop is fitted with a drip ring around each tank opening to reduce run-off effects. System is built to provide a degree of protection against light overspray and splashing water.
Dimensions:
Overall console dimensions: approximately 22" x 28" with a counter top height of 42 3/4".
Equipped as follows:
Ultrasonic Cleaning Tank (each tank):
- Tank dimensions: Octagonal shaped, 10" across x 38" deep (14 gallons)
- Working dimensions: 10" across x 28" liquid depth
- Fabricated from 12 gauge, 316L stainless steel
- 1000 Watts, 40kHz transducers
- 1000 Watts Average power, 2,000 Watts peak power
- 1000 Watt Ultrasonic generator with Radio Frequency Interference (RFI) filter
- 1" drain with 1/4 turn brass ball valve
- 1000 Watts of thermostatically controlled heat
- Sound dampening insulation: typically reduces noise by 5 to 10 decibels
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Digital frequency generation and control, constant power output and the interval function ensure that the parts are cleaned extremely precisely.
- Digital frequency generation and control
- Multi-frequency with 40, 80 and 120 kHz for coarse, fine and superfine cleaning
- The SONIC DIGITAL MULTI is available as a two-frequency and three-frequency device
- Constant power output - digitally controllable between 10 - 100%
- Separable generator and control console
- Interface for monitoring and controlling process-relevant functions
- Switched mode power supply
- High efficiency - low heat build-up
- Optimized operational reliability
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Novatec’s production includes a wide range of standard installations.
Cleaning and Drying Systems: ultrasonic cleaning and rinsing both standard and according to the customer’s specific requests. Modular surface treatment systems for immersion and/or spray treatment with single or cascading stages. Hot air dryers, infra-red and vacuum dryers, centrifugal dryers. Solvent dryers, ultrasonic degreasing machines, spray-cleaning machines. – Compact ultrasonic cleaning Tanks for laboratory or research applications.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 18 to 100 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 1000 kg.
Air and Water treatment: water softeners, reverse osmosis, active carbon water filtration systems and manual or automatic water demineralising systems, ultra-filtration systems and evaporators under vacuum which allow to work environment-friendly. Extraction, filtration and air treatment systems (powders and vapours), clean rooms.
Painting: manual or automatic water veil or dry cabins, pre-drying modules and dryers.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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The key product is the PLURITANK range which, owing to its modular construction method, is designed to meet the many requirements associated with industrial batch cleaning. PLURITANK systems are an alternative to solvent-based plants, granting excellent cleaning without the associated health and safety issues.
PLURITANK ultrasonic cleaning systems comprise a combination of different process modules.
The systems can be equipped with bar code readers, which control the quantity and the type of product being treated, and “traceability” systems so to monitor the process constantly and save data and parameters related to the different stages as for times, temperature, ultrasonic power, trends, etc. All modules composing the system are entirely fabricated in stainless steel and available in standard version or adaptable to customers’ specific production requirements.
Novatec’s systems can be used for following applications:
Surface preparation prior PVD-CVD treatment and Surface stripping
Automotive, aeronautics and Defense industry
Medical industry (components and orthopaedic prostheses)
Optical industry and eyewear frames
Watch industry, jewellery, silverware and small components
Moulds for plastic, glass and die casting & Industry of Precision Mechanics
Industry of Electrical, Electronic, Semi-Conductors and customized and specially designed cleaning systems
Treatment finishing for Components and Fittings & Photovoltaic Industry
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The washing to immersion in bathtubs with ultrasounds is indicated for the cleansing of precision of manufatti several having conformations with sockets raggiungibili (sottosquadra and difficultly box-shielded).
The manufatti ones come transported in the respective bathtubs to immersion and cleaned up based on the several cycles of treatment demands.
The washing with ultrasounds is better since to the chemical action taking the grease out of of I bathe chemical joins the mechanical action of the ultrasound wave.
Such treatment in the event reveals many efficient of fat people and particularly resistant polluting substances.
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Aquarius™ Series Multi-tank Cleaning Systems
Ultrasonic cleaning is one step in a complete cleaning process. Combining ultrasonic cleaning with rinsing, drying and other processing steps in a unitized cleaning console helps assure process integrity. The addition of an automated, robotic transfer system provides process consistency and significantly reduces the labor required for parts cleaning.
Aquarius™ Series Multi-tank Cleaning Systems are pre-engineered to meet a wide range of cleaning needs at an attractive price.
Aquarius™ System Standard Features
One ultrasonic cleaning tank, one rinse tank and a recirculating hot air dryer
State-of-the-Art ultrasonic components designed and manufactured exclusively by Blackstone~NEY Ultrasonics
All Stainless Steel tanks, enclosure, framework and plumbing
Attractive overall console appearance - easy to keep clean
Ergonomically positioned integrated controls
Thermostatically controlled heat
Tank insulation to reduce heat loss and noise levels
Single point utility connections
Easy access for routine maintenance
Re-circulating hot air dryer with filtration
Aquarius™ System Pre-Engineered Options
To be Specified at Time of Purchase
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The Crystal Range is a series of ultrasonic cleaning units designed for a variety of applications in parts cleaning and maintenance. It can be applied to various cleaning processes from single-stage ultrasonic cleaning to demanding precision cleaning with numerous stages.
Typical cleaning applications are automotive and jet engine parts, bearings, hydraulic and pneumatic components, printed circuit boards, electric parts, precision parts, tools, nozzles and armatures.
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1 / 3 - KOMBI 20/8 A
A pre white cabin assembly mixed cycle automatic washing plant
Final washing and drying with solvents, with continual monitoring of contamination levels with a particles meter. This plant has 120 Khz high frequency ultrasound.
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Ultrasonic cleaning: Machines, Tanks, Tunnels ...
