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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 315
lenght: 1500mm
width: 1500mm
basket diameter: 1418mm
useful height washing: 800mm
water or degreasing quantity: 200Kg
detergent quantity: 7Kg
additive quantity: 6Lt
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 312
lenght: 900mm
width: 900mm
basket diameter: 780mm
useful height washing: 450mm
water or degreasing quantity: 69Kg
detergent quantity: 3Kg
additive quantity: 2Lt
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Specifications:
Basket diameter (mm) of 950 to 2600.
Maximum loading (kg): 1000 to 2000:
Pump pressure (bars) : 3 to 30
Applications:
Cleaning of parts between processes
Cleaning of parts prior to assembly
Surface treatment
Degreasing of mechanical parts within a few minutes..
Characteristics:
A range of 6 machines
Enclosed environment
Robust stainless steel construction
Avalaible with one of several tanks
Easy access to tanks
Low consumption of detergent and energy
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PCS-8484 Front Loader
Standard Description:
As part of our original product offering, the PCS line of parts cleaning equipment has evolved into the finest cleaning system that your money can by. Perfected by the production of over 125 machines per year, this system not only provides precision cleaning, but also reliability that makes these system a keystone in the world of cabinet cleaning systems.
Choose from one of the most diverse product offerings in the marketplace with over 17 std models to choose from. If your application does not fit one of the standars; exactly, contact us for a quote on a custom unit for your application. To date, JRI has built systems with turntable diameters of 120" and up to 15,000 pounds.
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For the elimination of temporary burr from cast iron, aluminium and steel components, Tecnofirma develops and manufactures washing machines with high pressure stages. This treatment is particularly efficient whenever temporary burr has to be eliminated from areas that are otherwise difficult to reach, such as the intersection between holes.
High pressure was immediately successful in the car sector.
Pressure at the nozzle can vary according to the component to be treated and generally ranges from 200 to 700 bar.
High pressure can be integrated as a stage in the standard washing cycle (and consequently find room in transfer machines, recirculating pallet machines or rotating platform machines) or be a free-standing machine (booth, booth with controlled axes, booth with anthropomorphic robot
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Extremely flexible machines and systems ideal for washing complex parts with dead holes and cavities.
Their shape and compact dimensions make them a particularly suitable system for location alongside machining center.
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These machines are extremely flexible and executed in accordance with the customers' requirements. They can be one washing or multi phases with blowing and following drying module in line or like a chamber.
This machine can be considered even in its easiest configuration like a tool machine in the big familly of washing machines thanks to its ability in swabbing chips and oil from the most difficult hollows.
The universality in using such a machine is confirmed by the big panorama where the machine has found success; many industries in oil-dynamic, hydraulic and auto-motor fields that found a valid solution for chips removal replacing conventional methods like ultrasound normal spraying.
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The hydro-kinetic washing machine is ideal for cleaning and degreasing details of reduced dimensions and various shapes.
The components are placed in special baskets and then inserted into a rotating drum on its horizontal axis inside a cabin.
The washing cycle includes a spraying phase and a dipping phase with strong shaking of the detergent solution. In this way the chemical action of the degreasing product is combined with the mechanical action of the jets. This is followed, where applicable, by a rinsing phase and lastly, drying.
This is an extremely reliable, compact and flexible solution, ideal for productions of reduced volumes and good levels of cleaning can be obtained.
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The hydrokinetic washers exploit the mechanical action of the liquid (usually water and detergent or water-based solvent), moved at high pressure and flow-rate inside a washing chamber that includes a rotating drum holder.
Typical applications include the treatment of considerable amounts of turned items, inserted in large drums, although other pieces, also of large size, can be directly placed inside them.
The combined action of the moved liquid and the rotation of the pieces around their axis facilitates the removal of oily residues, and especially of all process residues.
The washing cycle is based on a spray phase and an immersion phase, during which the detergent solution is shaken vigorously. This combines the chemical action of the degreaser with the mechanical action of the jets.
This procedure may be followed by a rinsing phase and by air or air-vacuum drying.
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HAMO LS-650
Automatic Washer for Cleaning and Drying
Wash chamber 500/530/530 mm (19.69/20.87/20.87 inches) (W/H/D).
The economical machine for cleaning, drying.
Validated Cleaning for Development (GLP) and Production (GMP)
The HAMO LS-650 was developed specifically for the high demands for laboratory cleaning. The machine is designed for cleaning the following parts:
* glassware
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Standard washing systems with dipping in tanks and with automatic travelling lift
The system with dipping in tanks and with an automatic travelling lift is the suitable solution for multi-stage treatment cycles (phosphating, activating, pickling, chromating). The components are placed in baskets to then be transported by an automatic lift system to the various treatment tanks and then to the drying station. The system can be developed in line or with loading and unloading concentrated in the same position. It is possible to programme different cycles according to the components to be treated.
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Ceever "Robot" plants are composed by different basins, one or more automatic transport trolley for the movement of the basket and a covering gallery that avoid any diffusion of fumes. The great success of this plants is due to its versatility, but also to its great productivity and reliability. It’s also recognized as eco-friendly.
It’s possible to adapt our plants to several kind of treatments cycles and also to adapt very different kind of automatic loading and unloading system to its. Robot series is suitable for polishing, galvanic treatments, phosphatizing and burnishing.
Another important feature is the "random system" that allows to choose for every basked its own treatment program, that’s mean the opportunity to doesn’t work by lot. This system allows a great versatility in the use of the plant.
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The patented MFR is a well-designed chamber cleaning system with multiple process stages for demanding cleaning tasks involving complex components. The cleaning phases, flood injection, washing, rinsing, DI rinsing, preservation, vacuum drying and ultrasound cleaning are distributed over several (maximum of three)chambers and run concurrently. The batch throughput may reduce cycle times by half or a third compared to single chamber systems.
User-specific cleaning machines are possible.
Applications:
Crank casings
cylinder heads
gear casings
pistons
exhaust manifolds
motor conditioning
compressor components (casing, precision parts)
ABS (antiblocking sytem) brake systems
brake discs
valves
hydraulic steering valves, pressure control valves, gas control valves
precision parts made of aluminium, steel, non-ferric metal swivels, etc.
Throughput: 20 batches/hour, batch weight up to 150 kg. Loading with individual components on racks or in baskets.
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Standard spray washing machines with booth, one or more stages
The machine with booth is recommended for the inter-operational washing of various details if high standards of cleaning are not required.
Generally the pieces are placed in baskets and then introduced into the work chamber, where washing is by spraying, followed by drying. In some cases (typically before and after the thermal treatments), there may be several stages (for example: spray washing washing by dipping rinsing).
Loading and unloading can easily be automated.
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The tunnel plant is the most traditional washing plant and lends itself well for washing and chemical treatment in general of details with simple shapes (flat surfaces, absence of critical recesses) for which accurate positioning in the active areas is not necessary.
In the case of a tunnel with overhead transport, the components are loaded in to small piececarrying jigs anchored to a chain which transports the pieces through the various stages of treatment.
In the spraying areas, the manufactured items are subjected to cleaning jets, then they transit through the drying oven to finally emerge in the unloading area. According to the customer's requirements in terms of cycle and production, the tunnel is made to measure in order to guarantee maximum efficiency and reduced consumptions.
As the development of the conveyor necessarily has to be in a closed loop, loading and unloading can be indifferently separate or concentrated in a single station. This is an extremely reliable machine.
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More complex solutions are necessary to make the growing grade on the component quality in the automotive industries, engineering industries and special industries. The component and the demands on purity determine the type of facility needed.
Long-term exerience and continuous intensive development of the product family has created a varied array of state-of-the-art high performance cleaning system.
We are your one-stop supplier: from development, engineering, manufacturing and installation to sales and service.
For each application you will find in our productprogramm the right solution.
HEL single chamber throughput spray system for basic
applications
Sopot standard throughput spray system
DSA throughput spray system for integration in
production lines
ERA single chamber cleaning machine
MFR multistation flood chamber cleaning machine
SKR circular chamber spray cleaning machine
KHT round cycle-cover-cleaning machine
OMEGA horizontal chamber-round cycle cleaning machine
ROBOTAKT round cycle cleaning system with robot-HD-unit
EKEA single chamber degreasing machine
DDR steam cleaning machnine for profileproducts
Sonder large and specific cleaning machines according
customer request
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Spécifications:
Basket diameter : 600 to 1100 mm
Maximum loading : 500 kg
Pump pressure : 2 to 10 bars
Applications:
Cleaning of parts
Cleaning of tools
Surface treatment
Cleaning of parts for reconditioning and renovation.
Degreasing of heavily contaminated parts within a few minutes..
Characteristics:
Enclosed environment
Strong stainless steel construction
Small space required
Short pay back time
Low consumption of detergent and energy
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In complement of our offer of equipment of vibro-abrasion we have a complete range of equipment of washing and cleaning of machine elements which must be implemented for the whole of the scopes of application where the parts must be clean.
Various solutions exist:
- Machines Eco basket
- Washing machines with revolving plate
- Washing machines with passage
- Machines with ultrasounds
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Sprymaster plants are washing booths provided with fixed or rotating internal platform for spray washing with a water-based detergent.
Operation is clean, odourless and fully isolated from the surrounding environment. The spraying chamber is closed by a front door driven by one or two pneumatic cylinder(s) or a motor reducer and racks. The ducts of the spraying nozzle network are oriented in the washing chamber.
The jet configuration has been arranged in such a way as to cover the surface of the items being treated through a procedure which includes chemical, mechanical and thermal functions.
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Industrial rotary basket spraying washing machines: Mod. 160
With a basket size of 600mm diameter is the smallest in the range.
Maximum load capacity is of 100 kgs.
The machine is fitted with electric heating, thermostat control and cycle timer.
These models are single tank.
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Washing cabinjet are suitable for spray degreasing with water cleaning solutions of parts lying in a turning baskets: the treatment takes place in an opportune cabinet, locked, using the circulating solutions in the lower tanks.
In order to obtain a complete treatment in any section there are ramps positioned over under and on sides.
Inlet ramps of the solutions to the cabinet are independent among the different phases of washing cycle to avoid unwished bath mixing.
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The BRC cleaners are designed to cleanin components placed in a basket. The wash in done by rotating the basket in a bath with hot alkaline cleaning fluid. There is continuous high-pressure injection of cleaning fluid into the bath. This process results in strong cavitation, which is a highly efficient method to clean component corners and holes.
The BRC cleaners are equipped with a rotating fixture that can be oscillated. It is possible to perform 1-4 stages in the same chamber, e.g. wash, rinse, passivation and drying. The re-circulating cleaning liquids are pumped with separate pumps from each tank and continuously filtrated through the filtration units.
These cleaners come highly equipped as standard. Features such as heat and sound insulation, a stainless steel construction, automatic refill, overfill protection, high-pressure vertical multistage pumps and several other kinds of equipment make the cleaner a perfectly functioning unit. Sampo Rosenlew offers accessories for the BRC series, which ensure easier use and prolonged wash fluid life. The cleaning process can be fully automated by integrating a conveyor system to the production line.
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Viking Washers :
- Rotary Washers
- Swedebrator Basket Washers
- Tumble Washer - Endless Belt
- Pass Through Washers
- Vibratory Shakers
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Standard features:
- Oil wheel with collection tank
- Removable chip basket
- Adjustable spray pressure
- NEMA 12 electrical enclosure
- Door safety interlock
- Adjustable wash cycle timer
- Electric immersion heater
Optional features:
- Tank Level Option - features heater protection and automatically maintains liquid level of tank
- Elevated Parts Basket - provides a second tier for increased capacity of parts, protective basket coating available for delicate parts
Specifications:
- Turntable Size: 36" Diameter
- Work Opening: 38" W x 50" H
- Load Height: 32" High
- Overall Size: 55-1/2" W x 85-1/4" H, x 57-1/2" D
- Tank Sizes: 114 Gallons
- Heater Size: 18 KW (1)
- Drive Size: 1/4 HP DC
- Pump Sizes: 5 HP (10 HP opt.)
- Max. AMP Draw: 25A @ 480 Volts
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They are eqquipped with washing equipment composed of mobile probes that strike internal areas that cannot be reached otherwise
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The washing machine with the component positioned on a rotating platform is the ideal system for washing small- and medium-sized mechanical pieces. The transport system consists of a daisy wheel mounted on an indexed table which, moving around a central pivot, brings the satellite holders at the ends of the arms to the different stages of treatment (washing, blowing and drying).
The rotating platform is conceived in such a way as to guarantee absolute precision in the positioning of the components to be washed. In addition, if necessary, each satellite component-holder can be made to rotate.
The special conception of the design allows optimizing space and therefore limited overall dimensions. This characteristic, together with the loading and unloading concentrated in a single position, makes the machine especially suitable for integration into a production line with island organziation.
In addition to compactness and precision, the washing machine with a rotating platform is distinguished by its exceptional reliability.
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ROTATING PLATFORM WASHING MACHINES
The rotating platform washing machine is used to obtain a perfect cleaning of big dimension pieces (up to a cylinder sized 2,000 mm in diameter, 2,000 mm in height and of 7,000 kg in weight).
The platform, mole in solid structure, is equipped with an oleodynamic system for the introduction, rotation and exit of the pieces. The machine can be located on or under floor.
• Rotating platform with max load capacity of 7,000 Kg
• Closed cycle spray washing with warm water and detergent; cold or warm water rinsing
• Gas heating system applied on the tanks
• Rotating and movable spray nozzles
• Automatic control of the tank levels
• Filtering system of the circulating solution
• Control and management computerized system
Technical features:
- closed cycle washing with detergent and water up to 80°C
- closed cycle rinsing with cold or warm water
- heating with burners connected to the tanks
- automatic feed of the cleaning solution with water taken from the rinse
- filtering system
- computerized management and control system
- overall dimensions 7,000 x 6,000 mm
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Tunnel of pretreatment spray a stage is a machine of washing/pretreatment constituted from a static monoroom to or more stages.
It comes employed on those manufatti to deal where us is a limited production and the spaces available for the location of the same machine are reduced (treatment cycles which the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.).
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
Al fine to offer a complete service to own Customers AIRMADI painting S.r.l is in a position to delivering systems "turnkey", contemplating in own range all those auxiliary members and accessories which groups of breaking in and extraction air, systems of defangazione, flottatori, disoleatori, dosatori automati to us, demineralizors, depuratori, centers them of heating, groups of breaking in, systems of ultrafiltration, chemicals, etc. (for further information to consult the section auxiliary).
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The stainless steel constructed tunnel conveyor washer incorporates one or more stages (washing, rinsing, drying,...). It works within an enclosed environment and degrease parts by spraying hot detergent solution (from 1 to 5% of detergent). The conveyor conveys the parts to be cleaned.
Applications:
Continuous washing
Washing of parts prior to assembly
Degreasing of parts between process
Washing according to cleanliness standards.
Characteristics
Modular construction
Stainless steel construction
Easy maintenance with easy access to chambers and tanks
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Hot water washing machines and industrial detergents washing machines. Plating and pump in Aisi 304.
The whole range can be fitted with accessories in order to improve the quality of the cleaning and decrease maintenance work to optimize times and costs.
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Washing machines: immersion, spray ... 
