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Aqueous products range from our Bransonic® line of tabletop cleaners to our sophisticated Benchmark cleaning consoles for the semiconductor and disk drive industries. Between are many choices in pre-configured units and modular cleaning lines to meet the most demanding production requirements. Typical applications include particulate removal, defluxing, and many others. Deionizers, coalescers, and other water treatment and waste water treatment support modules are available.
New aqueous cleaning methods have refined industrial cleaning and provide effective, environmentally-friendly results. Water is the most common cleaning fluid and, invariably, systems using aqueous-based solutions are safe to handle, have low operating costs, and are effective over a wide range of applications. In addition to being environmentally friendly, there are a number of other benefits to utilizing a water based system. These include factors like:
Literally thousands of chemistry choices
Effective on a wide variety of soils
Low Volatile Organic Compound content
Compatible with most materials of construction
Low operating costs when used with recycling equipment
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Bluestream AW single chamber cleaning systems ensure that component cleaning is environmentally compliant and safe. They are designed to use a range of aqueous chemistries and offer highly efficient cleaning and rapid, effective drying.
BENEFITS - a full range of features included as standard:
- Effective cleaning and drying system
- Aqueous chemistry
- Vacuum and warm air drying
- Ultrasonic cleaning included
- No solvents or emissions
- Process features include spray, rotation/rocking, immersion and ultrasonics
- Effective cleaning for complex shapes
- PLC and touch screen control
- Pre-set cleaning options - easy operation
- Fully automated integrated line or batch handling option available
- Enclosed in electro-polished stainless steel
- Fully installed, commissioned and technically supported
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1 / 3 - KOMBI 36/4 E AM
An automatic washing plant which uses aqueous solutions. It has a cycle with ultrasound, rinsing and hot air drying. The plant has static and rotating baskets. The baskets handling system is completely automatic and is managed by a PLC which is easy to program using the tactile screen.
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
These systems can be configured with all of the stages and options available with our manual load transfer systems, and be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, inspection booths, dip coaters, etc.
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MULTI-STAGE AQUEOUS ULTRASONIC CLEANERS
The standard Microclean Compact 4-stage aqueous cleaning system (heated ultrasonic clean, rinse, rinse, warm air dry) suits a wide range of cleaning needs in aerospace, automotive, electronics and other industries. Closed loop high purity deionised water rinsing provides organic and ionic cleanliness superior to MIL standard.
Standard Microclean features include undersurface jets and weir overflow to all wet stages. Options include:
* pre-clean module with oil separator for heavy duty cleaning
* ultrasonics to rinse stages
* vertical agitation to all wet stages
* double capacity hot air drying for increased throughput
The Microclean's modular design means that additional stages can be added to meet a variety of process requirements.
Microclean Compact 450 Mk2 4-stage ultrasonic aqueous cleaning system with Autotrans Mk4 Minor.
Microclean systems may be operated manually or fitted with Autotrans Mk4 automation, when the Microclean's PLC-based control system interfaces with the Autotrans to provide fully automatic operation.
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MCCS-1000 Wash Only
Standard Description:
JRI's Modular Conveyorized Cleaning Systems are our premier line of pass-through cleaning units. Available as modular units, these systems can be purchased as part of a complete cleaning solution.
The MCCS-1000 is our wash only unit and includes a host of refinements that will make this one of the most reliable machines on your floor. With a compact footprint, 200 gallons of solution capacity, and our generous pump and heat offerings, this machine is a full production cleaning machine!
Choose from one of the most diverse product offerings in the marketplace with one of the largest option lists in the industry. If your application does not fit one of the standards; exactly, contact us for a quote on a custom unit for your application.
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Layton Technologies is recognised as a market leader in the design and manufacture of purpose built industrial ultrasonic aqueous cleaning equipment and drying systems.
We provide custom designed aqueous cleaning equipment to meet and/or exceed the quality requirements of the customer's cleanliness specifications. We design and build large multistage systems, modular cleaning systems and rotating platform spray systems.
Integrated materials handling can be incorporated to automate the process and reduce operator intervention. Machines are manufactured from bright annealed and electropolished stainless steel.
Many industrial applications are suited to cleaning using water-based detergents in multi-stage ultrasonic systems. Typical applications include the precision cleaning of medical instruments and electronic components.
- Multi-stage
- Modular
- Rotating spray systems
- Drying - a range of options
- Fully programmable operation
- Integrated handling
- Ultrasonics
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HAMO LS-950 Endo
Automatic Washer for Endoscopes.
Cleaning, Disinfecting and Drying Machine
Wash chamber 500/530/530 mm (19.69/20.87/20.87 inches) (W/H/D).
The economical machine for cleaning, disinfecting in the central sterilisation department or on the ward.
Highest Demands for Cleaning and Disinfection in Hospitals
High Quality and Only Machine with Single Channel Checking System
The HAMO LS-950 Endo was developed specifically for hospitals, to be used in the central sterilisation department or on the ward. The machine and the baskets are designed for cleaning the following parts:
* instruments
* rigid and flexible endoscopes
* glassware
* container
* AN-tubes
* OP-shoes
* baby bottles
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The tunnel of pretreatment to spray to tape is a washing machine/pretreatment to spray constituted from and/or more stages (therefore the treatments can be multiple), connected to a series of blots of it (furnaces, cabins, etc.) connected between they to ring for through of an aerial conveyer, in order to compose a complete line of paint job.
Particularly it is employed on those manufatti that they cannot be hanging in vertical and where or therefore necessary to support same on a tape (the sgrassaggio, pickling, washing, washing pure water demi or demi, phosphating, disodissidazione, chromate treatment etc.)
The tunnels of pretreatment to spray generally are realized essentially from (possible varying to chosen of the Customer):
- Bathtub for the control of the liquid
- Thermal Covering
- Body advanced tunnel
- Slides of water-drainage
- Filters
- Sent Elettropompe of fluid to the rampe of spray
- Organs of interception and regulation
- Pipages of connection between collectors, pumps and bathtub
- Rampe of spraying door-nozzles
- Nozzles and fascette with attack
- Instruments for the visualization of the temperature and the pressure
- Riscaldatori bathes
- Termoregolazione
- Control levels
- Fan of aspiration vapors
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Industrial conveyor belt washing machines:
Mod. 320/TS
Conveyor belt machine for washing, rinsing and drying totally constructed out of AISI 304 stainless steel.
Conveyor belt width: 200 mm, with a clearance height through the machine of 200 mm.
The plant is used for the continuous washing of brass electro valves that require the removal of emulsion which are used in the machining process on Transfer .
The machine shown here is at one of our customers locations in Italy.
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Continuous or step-by-step tunnel
Spraying tunnels working with water cleaners are particularly suitable for:
• Items in bulk, in baskets or on frames
• Homely items and stainless steel pots
• Car components (shafts, pistons, one-blocks, brake disks, and so on)
• Worked bodies
• Iron, cast iron and brass valves
• Electromechanical and metallurgic items
• Components of tractors and agricultural machines
• Electronic boards (after welding to remove colophony fluxes in water soluble)
• All the items that require degreasing (surface or quite strong), a final excellent aspect and a perfect drying
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TYPHOON® MB-H Heavy-Duty Belt Conveyor Washer
The Proceco model TYPHOON® MB-H is a heavy-duty power-spray-type belt washer designed for automatic processing and cleaning of heavily contaminated and/or heavy parts and components. Capacities of up to 300 pounds per square foot are available.
TYPHOON® MB-S Modular Belt Conveyor Washer
The Proceco model TYPHOON® MB-S is a medium- and light-duty power-spray-type belt conveyor washer designed for automatic parts processing. The standard cleaning process is a heated recirculating stage using an aqueous-based detergent, followed by a heated recirculated rinse, followed by a heated or a cold air blow-off or dryer. Capacities range up to 25 pounds per square foot.
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Production range: from 2.000 to 80.000 bottle/hour
Bottle handled: new bottle
Washing cycle description:
- 1 bath with acid or detergent solution;
- 1 acid or detergent jetting station;
- 1 jetting station for recycled first rinsing;
- 1 jetting station for recycled second rinsing;
- 1 jetting station for final rinsing
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Fogg Rinsers have simple construction which makes them very reliable. Every part of the machine is designed for quick and easy maintenance. The Rinser itself is constructed of stainless steel, and product contact is available in 316L stainless steel, which gives it a very high chemical resistance.
When bottles enter the single effect rinser they are externally sprayed and lifted onto a carousel to be internally sprayed with one rinsing agent.
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ROTATING RINSER - BLOWER IDEAL FOR CLEANING THE INSIDE OF GLASS, PET, PVC AND PE CONTAINERS
- High technology
- No size changeover for PET bottles
- User-friendly and low-maintenance
- Compatible with "BLOW-SUCK" system
Automatic system using rinsing grippers that hold the bottles by the neck and rotate them by 180° to position them at the processing nozzles fitted on the grippers themselves. These nozzles can either be fixed or enter the bottles depending on production requirements. The circuits in which the various fluids are conveyed, constructed in food-safe materials, are totally separate, to safeguard against the risk of contamination.
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After 50 years of experience in washing process, Bardi washing machine for 5Gallons, manufactured in different sizes from 300 to 3.000b/h, is able to guarantee the highest level of bottle hygienic quality today on the market.
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The CLEANSTAR™ automatic inline bottle air rinser for plastic or glass container.
This system can handle any stable bottle shape without the use of any change part and adjustments can be done without the use of any tool. This vacuum assisted air blower can also be fitted with ionized air system eliminating static on plastic bottle, helping remove foreign particles attach to plastic bottle. Particles will be trapped onto a recuperation system with the help of H.E.P.A. filter. The speed of this system can reach 120 BPM depending on the number of heads used on the system, bottle shape, material and treatment time
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Washer for Low/Medium Speed Production
The Aqua is a bottle washer designed for low/medium speed production. The single end design means that the machine can fit into various bottling line configurations, and the Sidel Aqua models can be supplied with a vast range of options to optimize use, control and maintenance. Energy saving has become a key issue in industrial plants and from this point of view, the Sidel Aqua series offers highly competitive performance levels in terms of reducing water, steam and caustic soda consumption.
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FORMULA 750
The Formula 750 automatic parts washer offers powerful component cleaning with economical use of space, labour and capital firmly at the top of the priority list.
Simply load your parts onto the rotating table, set the timer and let the machine do the rest. Return in a few minutes' time to find your parts clean, flash dried and ready for use.
* Adjustable timer control
* Effective filtration system
* Wash pump delivering 100 litres/min at 3 bar (45 psi)
* Available in single or three phase
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Drum washing plants are particularly suitable for the continuous and at random treatment of small and medium-sized pieces, such as screws, bolts and small metal pieces in general. The material is moved forward by the slow rotation (at variable speed) of a cylinder, which contains a spiral at preset pitch. During the advancement motion, parts undergo cycles of treatment. Spiral continuous and slow rotation allows the movement of the pieces and the consequent removal of grease or swarf and drying them perfectly. The loading operations can be either manual or automated through automatic loading devices.
Ceever realization of standard machines is put side by side with the production of special cochlea realized in base to the specific demands of the client, both as regards the cycles of treatment (phosphating, de-phosphating, phosphate-degreasing, etc.) and mechanical sizing and/or special applications for automation.
In order to optimize the treatment cycles, are available, on request, several OPTIONAL:
Metering device pump for detergent
Mud dredge and chip remover
Masks of spraying
Deoiling
Filtrations
Drying and/or blowing
Additional tank
Heating to low dissipation
Weekly clock
Safety vat
Jointed nozzles
PLC and Modem
Rinse water control
Remote controls
Automatic loaders
Bases with wheels
Fumes exhaust system
Automatic fill-up
Automatic topping
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The Formula 950 rotary drum washer is designed for aqueous cleaning and drying of small parts either in batches or in-line with production conveyors.
Components are first carried through immersion and power jet washes at constant speed via an Archimedes screw. After draining, they are dried by hot turbo-blown air, emerging down the exit chute clean, dry and ready for use.
Typical components which can be processed include:
* Metal, plastic and rubber parts
* Pressings and stampings
* Screws, nuts and bolts
* Springs
* Seals
* Cold forged parts
* Machined parts
This machine can also be used as a coating machine for small components.
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Rotary drum machines (or Archimedes's screw) work with water solutions and particularly suitable for the treatment of all those items of little-mid dimensions, not so delicate, which require degreasing, rinsing and drying. Pieces are bulked loaded into the hopper (manually or through opportune device) so to arrive to the rotary drum conveyor for the treatment phases whereas the warm cleaner is sprayed violently through spraying nozzles opportunely positioned.
After the degreasing phase and chips removal during which contaminating substances are removed items go through a neutral zone for draining before being rinsed and/or passivated and finally dried with hot recirculated air.
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TYPHOON® MD Modular Continuous Drum Washer
The Proceco TYPHOON® MD is suitable for cleaning small workpieces such as screw-machine parts, fasteners, small die castings and stampings. The rotary drum tumbles the workpieces so that all surfaces are exposed to the spray-cleaning jets.
The washer is completely automatic and the operator loads the parts into a chute on the entrance end of the drum, with the cleaned parts being automatically discharged at the opposite end.
The modular design system allows for the addition of optional cleaning, rinsing and drying stages for specific requirements.
TYPHOON® Mini MD Drum Washer
The TYPHOON® Mini MD Drum washer is a light-duty power-spray-type drum washer designed for automatic part processing. This model is particularly suitable for cleaning small workpieces such as screw machine parts, fasteners, small die castings and stampings.
The rotary drum tumbles the workpieces so that all surfaces are exposed to the spray cleaning jets. The operator loads the parts into a chute on the entrance end of the drum and the cleaned parts are automatically discharged out the opposite end.
The standard cleaning process is a heated re-circulating stage using aqueous-based detergent. Through selective incorporation of options, the washer may be configured to handle specific process and cleanliness requirements economically. With a footprint of 74" x 42", this compact model occupies minimum floor space and will perfectly handle small batches with a reduced investment.
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This machine receives the product from the dry earth remover (where necessary) and carries out a final washing in preparation for the machine which follows: the centrifugal destoner. The special longitudinal showers and remixing of the product, reduce the water consumption to a minimum.
Design features:
- hot galvanized steel structure
- washing drum in AISI 304 st. st.
- longitudinal washing showers
- drive with motoreducer
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Rosink Multi Cleaner MT: Aqueous parts cleaning with combined flush/spray system!
The Multi Cleaner MT is an economic, forward-looking, environmentally friendly, effective and compact multi-stage drum washer.
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Miji Lif 24 - Recognized as the Industry Standard
Stand Alone Unit
Multi-Stage with Manual Load Transfer :
Multi-Stage with Automatic Load Transfer The Magnus
MIJI LIF 24 is the latest design of the original pneumatic
driven platform agitation parts washer.
Modular by Design - the modular Miji Lif 24 can be arranged to meet most cleaning applications as a stand alone, multi-stage with manual load transfer, or multi-stage with automatic load transfer.
Powerful Cleaning Capabilities - rotation, ultrasonic, high volume liquid sparging options are available, if required, to enhance the time tested and proven platform agitation.
Thorough Cleaning - reaches difficult interior areas of parts.
Sloped Bottom - sloped bottom allows easy cleanout of the tank.
Load Capacity - generous 150 lb. load capacity is standard, optional 450 lb. load capability.
Available in three standard sizes - Miji Lif - 24 1X, Miji Lif 24 -1.5X, and Miji Lif 24 - 2X
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Any treatment of washing that employing liquid solutions, needs a deep and turbolent contact between the detergent and the contaminant agent that cover the parts to treat.
Agito plants combine immersion cleaning with agitation by vertical movement. This movement allows a continuous renew of the liquid in contact with the parts to treat, this permit to obtain better results in comparison with an usual static cleaning. The vertical agitation is obtained thanks to a pneumatic cylinder, placed behind the vat, which is connected to the loading platform. It is possible make multi stage plants in semiautomatic or automatic version, by aligning the single units according to the cycle of treatment.
It's possible to adapt this plants at many special treatments. More usual are: cleaning, phosphating, burnishing, oiling and chemistry paint-removing.
Built in some standard models but it is also possible to realize them according to specific customer requirements.
In order to optimize the cycle treatment, it is possible to install optional like:
De-oilers
Filtrations
Automatic water restoration
Fluxing pump
Rollers conveyors
Ultrasounds
Drying
Indirect heating
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Ideal for treating medium and large sized parts
Spray washing using water and detergents. They can be used in sectors such us : maintenance, thermal treatments, paint stripping.
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The Iron or Inox washing machines with rotary basket, are ideal for clean of small metals and for degreasing metals from medium to large size depending on the model.
MODEL 315
lenght: 1500mm
width: 1500mm
basket diameter: 1418mm
useful height washing: 800mm
water or degreasing quantity: 200Kg
detergent quantity: 7Kg
additive quantity: 6Lt
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Washing machines: immersion, spray ... 
